The invention relates to a method and a detection device for evaluating the distribution and orientation of ferromagnetic, electrically conductive fibres in a conductive material, and its applicability lies especially within civil engineering, where it can be utilised to examine floors, carrier beams or other structural components.
At present, the diagnostics of heterogeneous materials used for structural elements in civil engineering are performed via destructive and non-destructive methods. The former techniques are demonstrably capable of monitoring the condition and distribution of composite components of composite materials, but they exert a destructive effect on materials; the latter methods evaluate the homogeneity of the distribution of composite components of materials, and their disadvantage consists in the merely relative or limited ability to determine accurately the condition, composition and properties of the monitored portion of a structural element.
The related knowledge and characteristics are comprised within several papers, for example “Nondestructive Identification of Engineering Properties of Metal Fibre Composites, J. Vala and M. Horák, or “Nondestructive testing of steel-fibre-reinforced concrete using a magnetic approach” by M. Faifer, R. Ottoboni, S. Toscani and L. Ferrara”. The authors of these two research reports examine and propose non-destructive techniques, mainly impedance spectroscopy, for the diagnostics of steel fibre reinforced structural elements. Within the above-named method, the magnetic permeability parameters are evaluated based on defining the anisotropic magnetic environment. In the frequency domain, these parameters are up to 10 kHz, and a ferromagnetic core is used to set the magnetic conditions suitable for evaluation of the impedance of the entire magnetic circuit. From the impedance and its components in the complex component form, we determine, by means of concentrated parameters, the rate of the content of the components, the needle-like shape of the filler and the binder of the composite material (such as steel-fibre-reinforced concrete). The drawback of this technique consists in that it does not define, proportionally or empirically, the density of the metal reinforcement made of fibres uniformly distributed and configured in the composite material. The method does not specify the distribution homogeneity or the position of the fibres; it only defines, via a comparative scale, a higher or a lower rate of density of the ferromagnetic fibres configured in a composite material.
The patent application WO 2007136264 A1 “Non-destructive testing of composite structures” describes a non-destructive testing procedure for fibre-reinforced polymer materials, where an infrared sensor (such as an infrared camera). is used to create images of the tested object. This object is generally a polymer, fibre-reinforced material. According to the invention described in the said patent application, a group of resistance wires is heated during or before the testing of the object, and the heat acts internally, through the set of electrically resistive wires suitably incorporated in the reinforcing fibrous structure of the material. Improved heating of the region is captured by means of an infrared sensor. Thus, in a polymer material, defects of the reinforcing fibres can become easy to recognise during the test. The main application field lies in the production and appropriate verification of the said materials, for example within the manufacturing of aerospace components. The method is based on infrared detection of reflected waves, and therefore it remains outside the scope of the object of invention specified above.
The techniques or devices described and published to date have not solved sufficiently the evaluation of electrically conductive ferromagnetic fibres with respect to other, non-magnetic matter, including the components or parts of a composite (such as steel-fibre-reinforced concrete).
The aim of the invention presented herein is to propose a method and a device for evaluating the distribution and orientation of ferromagnetic, electrically conductive fibres in a composite material. The technique consists in repeatable evaluation of the density of ferromagnetic, electrically conductive fibres at the measured location, and such evaluation is performed within a guaranteed scatter range of the measured data and at a guaranteed accuracy rate.
The aim of the invention is achieved by designing a method to evaluate the distribution and orientation of ferromagnetic, electrically conductive formations in a composite material, the evaluation procedure being characterised in that, within the initial step, electric coils configured on the arms of a C, U or E-shaped ferromagnetic core are set to a frequency f and excited at fsq3 in such a manner that the frequency f corresponds to the resonance with the quality factor
subsequently, at a position defined by the distance D from the surface of the monitored composite material sample, the complex impedance {circumflex over (Z)} is recorded in both the component and the exponential forms. Then, within the second step, the position of the ferromagnetic core is changed via rotating it by a rotation angle along the axis of one of the arms of the said core, and the complex impedance {circumflex over (Z)} in both the component and the exponential forms is measured and recorded. The third step comprises a change and recording of the complex impedance {circumflex over (Z)} according to the second step, and at this stage we again apply the said rotation angle to change the position of the ferromagnetic core until the arm is rotated by 360°. Subsequently, within the fourth step, we use the results from the first to the third steps to evaluate—from the formulas for the impedance {circumflex over (Z)} and dissipated power P—the mass density of the ferromagnetic or ferromagnetic and electrically conductive formations of the composite material sample; the evaluation is performed at the measured location. In the fifth step, the frequency f of the detection and measuring device is set to f0.5 in such a manner that the resonance corresponds to the factor
for the original point of measurement and distance D, and measurement is performed in accordance with the second and third steps. Then, using the data thus obtained, we evaluate the distribution homogeneity and orientation of the ferromagnetic or ferromagnetic and electrically conductive formations of the composite material sample at the original point of measurement. The sixth step consists in that the electric coil (2) is set to the frequency f0.5 and excited such that the frequency f corresponds to the resonance
and the ferromagnetic core is shifted to the original point of measurement by a distance dX and a distance dY, the said distances dX and dY being oriented with respect to the surface of the monitored composite material sample, and the defined distance D from the surface of the monitored composite material sample is maintained; subsequently, the complex impedance {circumflex over (Z)} is recorded in both the component and the exponential forms. Then a shift by the distances −dX, dY with respect to the original point of measurement is performed, and the complex impedance {circumflex over (Z)} is recorded in both the component and the exponential forms; after that, there follows a shift by the distances dX, −dY with respect to the original point of measurement, and the complex impedance {circumflex over (Z)} is recorded in both the component and the exponential forms; finally, a shift by the distances −dX, −dY with respect to the original point of measurement is performed, and the complex impedance {circumflex over (Z)} is recorded in both the component and the exponential forms. Then, using the measurements thus performed, we carry out a more accurate evaluation of the density and volume of the monitored component in the tested composite material sample; the established records of the complex impedance {circumflex over (Z)} are subsequently used to calculate the mean value of the density and volume of the monitored component. The seventh step then comprises the setting of a new position of the ferromagnetic core, namely the setting to a new measurement point; such setting ought to be, in the direction of the coordinate x, different by at least a distance greater than the length C of the base 1.1 plus double the width A of an arm 1.2, equalling C+2A; in performing this step, we proceed according to the dimensions of the ferromagnetic core. After setting the new position of the ferromagnetic core, the quantities are measured and evaluated in accordance with the first to the sixth steps, and we thus obtain the numerical and graphical evaluation of the distribution, density and orientation of the monitored component of the tested composite material sample along its entire surface, the said material being ferromagnetic or ferromagnetic and electrically conductive formations.
The technique proposed herein eliminates the above-specified drawbacks, bringing a solution for the methodical evaluation of not only the homogeneity of distribution but also the spatial cluster orientation and mass density in ferromagnetic, electrically conductive and non-conductive fibres in the measured region.
Advantageously, the discussed method enables us both to change the device sensitivity under identical settings of the measurement system and to set the conditions for various composite material types; furthermore, the technique is not limited to steel-fibre-reinforced concrete only but can be used in other applications, such as some carbon composites potentially utilisable in aerospace engineering.
The device to perform the method according to this invention, namely the evaluation of the electromagnetic properties of ferromagnetic, electrically conductive portions of a composite material filler, can be manufactured using the structure of a ferromagnetic core with an electrical winding, such as the C, U or E-shaped one, which is made as a partially distributed or fully uniform winding of an electric coil. The winding is advantageously split between the arms of the ferromagnetic core to ensure strong electromagnetic coupling with the tested electromagnetic material, which comprises a filler and a bond.
The detecting device to perform the method is connected to a magnetic circuit designed such that its resonant frequency in free space lies between 100 kHz and 2 GHz. The choice of the frequency f depends on the parameters of the tested composite material (the density, volume and distribution of the ferromagnetic or ferromagnetic and electrically conductive components) and on the required measurement depth from the surface of the composite material sample. The detecting and measuring device consists of an impedance meter and is connected to an electric coil exciting a magnetic flux c, as shown in
The invention is schematically represented in a related drawing, where:
The present invention relates to and proposes a method and a detection device for evaluating the electromagnetic properties of ferromagnetic, electrically conductive parts of a composite material, the purpose of the said device being to perform the method. The detection device comprises a ferromagnetic core 1 consisting of a base 1.1, which connects two arms 1.2 having an electrical winding; the ferromagnetic core 1 is C, U or E-shaped, and the winding of the electric coil is distributed or uniform, as shown in
The frequency f of the exciting signal of the detection and measuring device 18 is set in such a manner that the resonance quality factor Qh could assume the values of
the said factor will not assume values below the magnitude of the factor Qd (
where Ê is the complex vector of the electric field intensity, and Ĥ is the complex vector of the magnetic field intensity. The complex vector of the electric power specific density can be written in the form
{circumflex over (Π)}=Ê×Ĥ, (2)
where the symbol × denotes the vector product. Then—for the connected circuit according to
where ∠φ0 expresses the complex number angle in the exponential form, ∥Ê∥ is the vector module of the electric field intensity, ∥Ĥ∥ denotes the vector module of the magnetic field intensity, and the complex impedance {circumflex over (Z)}, consisting of components obtained from the detection and measuring device 18, is written as
where |û| is the module of the instantaneous value of electric voltage, |î| denotes the module of the instantaneous value of electric current, and Û represents the complex form of the electric voltage on the terminals 3 of the electric coil 2, with equivalent expression via concentrated parameters (
For the component form, the complex impedance is written as
where Z0,Re,Z0,Im are the real and imaginary components of the complex impedance {circumflex over (Z)}, and we also have the proportion
where P is the dissipated electric power in the region with volume V, in the measured part of the composite material, and I is the module of electric currents closing in the measured region of the composite material sample 4.
If the entire resonant system is not set within the area of resonance, as indicated in
The change of resonance also for the preset frequency fr of the detection and measuring device 18 and for the connected electric coil 2 wound on the arms 1.2 of the ferromagnetic core 1 occurs in such a manner that—with respect to the preset reference state with a defined volume V and the distribution of components of the monitored composite material sample 4, and given identical distances D between the ferromagnetic core 1 and the surface of the composite material sample 4—the volume or sense of distribution or the volume and sense of distribution of a part of the composite material sample 4 changed in the monitored area of the sample. The material consists in ferromagnetic formations, such as ones having an acicular shape, used as the filler in the steel-fibre-reinforced concrete. The dissipated electric power P is bound to the area density of the active power from expression (2), according to the following formula:
where dS is the vector of the element of the surface area of the measured part of the composite material sample 4.
Using the relationships expressed in formulas (1) to (7), it is possible, as set forth in this invention, to calibrate and evaluate individual parameters of the desired properties of the composite material samples 4, for example the density, orientation and uniformity of distribution of the filler formations.
The frequency f of the detection and measuring device 18 is set such that the resonance
occurs, as shown in
The frequency f of the detection and measuring device 18 is set such that the resonance
occurs, which leads to less sensitive sensing of the inhomogeneity of distribution of formations of the composite material but is also suitable for evaluating the density of the monitored formations in the composite material sample 4, the said formations being ferromagnetic or ferromagnetic and electrically conductive.
Alternatively, the frequency f of the detection and measuring device 18 is set such that the resonance
occurs, which is suitable for accurate evaluation of the density of the monitored component in the composite material sample 4, the said material being ferromagnetic or ferromagnetic and electrically conductive formations. The original point of measurement 21 denotes the space defined by the position of the axis 20 and by the space achievable by rotating an arm 1.2 along the axis 20 at the angle of 0-360°. When the position of the axis 20 is changed by the distances dX and dY, we set a new point of measurement 22 and define a new space.
The procedure for evaluating the distribution and orientation of ferromagnetic, electrically conductive fibres in the composite material is as follows:
In the first step, the electric coil 2 wound on the arms 1.2 of the ferromagnetic core 1 and connected to the detection and measuring device 18 is set to a frequency f and excited in such a manner that the frequency corresponds to the resonance
In this position having the defined distance D from the surface of the monitored composite material sample 4, the complex impedance {circumflex over (Z)} is recorded in both the component and the exponential forms.
Then, within the second step, the position of the ferromagnetic core 1 is changed via rotating it by an angle of rotation 24 (such as 10°) along the axis 20 of one of the arms 1.2 of the said core 1, and the complex impedance {circumflex over (Z)} in both the component and the exponential forms is measured and recorded.
The third step comprises a change and recording of the complex impedance {circumflex over (Z)} according to the second step, and these operations are performed such that the change of the position of the ferromagnetic core 1 by the angle of rotation 24 is progressively repeated until the arm has rotated by 360°.
Subsequently, within the fourth step, we use the results from the first to the third steps to evaluate, from the formulas for the impedance {circumflex over (Z)} and the dissipated power P, the mass density of the ferromagnetic or ferromagnetic and electrically conductive formations of the composite material sample 4 at the measured location of the original point of measurement 21.
In the fifth step, the frequency f in the detection and measuring device 18 is set to f0.5 in such a manner that the resonance
occurs for the same measured location of the original point of measurement 21 and the air gap 5 at the distance D, and measurement is performed in accordance with the second and third steps. Then, using the data thus obtained, we evaluate the homogeneity of distribution of the composite material components at the monitored location, namely the original point of measurement 21, and we also evaluate the orientation of the monitored composite material component, the said material being ferromagnetic or ferromagnetic and electrically conductive formations. The acquired results of the complex impedance {circumflex over (Z)} are graphically represented using polar coordinates, and the said impedance {circumflex over (Z)} can be represented in both the exponential and the component forms.
The sixth step consists in that the electric coil 2 wound on the arms 1.2 of the ferromagnetic core 1 and connected to the detection and measuring device 18 is set to the frequency f0.5 and excited such that the frequency f corresponds to the resonance
the position of the arms 1.2 of the ferromagnetic core 1 is shifted to the measurement point 22, which is new with respect to the setting according to the first step. The said shifting is performed by the distances dX and dY in the applied system of coordinates 23, where the dX and dY are set to dX=A and dY=B,
The seventh step then comprises the positioning of the axis 20 of the ferromagnetic core 1 to a new measurement point 22 of the ferromagnetic core 1; this position is, in the direction of the coordinate x, different by at least a distance greater than the length C of the base 1.1 plus double the width A of an arm 1.2, equalling C+2A, according to the dimensions of the ferromagnetic core 1 (
The method described herein is suitable for civil engineering, aviation, and material engineering, where it can be employed as a non-destructive diagnostic technique to examine composite materials with both ferromagnetic fillers and electrically conductive, non-ferromagnetic or ferromagnetic fillers.
Number | Date | Country | Kind |
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PV 2014-742 | Nov 2014 | CZ | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CZ2015/000132 | 11/3/2015 | WO | 00 |