The present invention relates to the technical sector concerning the packaging of articles. In particular, the invention relates to a method and a machine for producing a cardboard strip for packaging from a first plurality of cardboard sheets for packaging which are cyclically united to one another.
Machines are known for packaging articles, which for their operation must be supplied with a cardboard strip for packaging. EP 2 890 554 describes a machine of this type. This cardboard strip can be stocked in reels or in fan-folds, i.e. folded on themselves in a bellows fashion.
The cardboard strip, whether in the form of a reel or a fan-fold, is however expensive.
The aim of the present invention consists in obviating the above-mentioned drawbacks.
The above aim is attained with a method and a machine for producing a cardboard strip for packaging from a plurality of cardboard sheets for packaging which are cyclically united to one another, according respectively to claims 1 and 7.
The cardboard strip is advantageously obtained by the union of cardboard sheets, which have a modest unitary cost and are easily available on the market. This cardboard strip can be stocked in reels or in fan-folds, i.e. folded on themselves in a bellows fashion.
Specific embodiments of the invention will be described in the following part of the present description, according to what is set down in the claims and with the aid of the accompanying tables of drawings, in which:
With reference to
The method of the invention carries out the steps cyclically. In this matter reference was made in the foregoing to a generic cycle and a cardboard sheet (3) of the first plurality of cardboard sheets (2); reference was also made to another cardboard sheet (17) which has been subjected to the same steps, but in a preceding cycle. The cardboard sheet (3) and another cardboard sheet (17) might be referred to as the “first cardboard sheet (3)” and the “second cardboard sheet (17)” respectively.
It is not necessary to perform in the above-described order the steps of: reducing the thickness of the first perimeter portion (9) of the cardboard sheet (3), reducing the thickness of the second perimeter portion (10) of the cardboard sheet (3) and nearing the cardboard sheet (3) and the other cardboard sheet (17) to one another.
Instead, it is necessary for the step of fixing the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) to one another is carried out following the step of nearing the cardboard sheet (3) and the other cardboard sheet (17) to one another.
Generally, once the thickness of the first perimeter portion (9) of the cardboard sheet (3) has been reduced, the first perimeter surface (12) of the cardboard sheet (3) can be dealigned (
According to a preferred embodiment, illustrated in
The cardboard strip (1) obtained in this way advantageously has a thickness that is substantially constant along the length thereof and equal to the first thickness: in fact, the thickness is equal to the first thickness including in the region (18) in which the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) to one another. Further, the cardboard strip (1) also maintains its continuity at the region (18), in the sense that there is a continuity between the second perimeter surface (13) of the cardboard sheet (3) and the first central surface (11) of the other cardboard sheet (17) and in that there is a continuity between the second central surface (14) of the cardboard sheet (3) and the third perimeter surface (15) of the other cardboard sheet (17) (
Starting from the preferred embodiment described in the foregoing (
The step of reducing the thickness of the first perimeter portion (9) of the cardboard sheet (3) is preferably such as to form a step (19) between the first central surface (11) and the first perimeter surface (12) (
The step of reducing the thickness of the second perimeter portion (10) of the cardboard sheet (3) is preferably such as to form a step (19) between the second central surface (14) and the fourth perimeter surface (16) (
The step of reducing the thickness of the first perimeter portion (9) of the cardboard sheet (3) is preferably such that the first perimeter portion (9) has a constant thickness. This thickness is preferably equal to half the first thickness.
The step of reducing the thickness of the second perimeter portion (10) of the cardboard sheet (3) is preferably such that the second perimeter portion (10) has a constant thickness. This thickness is preferably equal to half the first thickness.
The step of reducing the thickness of the first perimeter portion (9) of the cardboard sheet (3) and the step of reducing the thickness of the second perimeter portion (10) of the cardboard sheet (3) are preferably such that when the cardboard sheet (3) and the other cardboard sheet (17) are neared to one another a form coupling is established. In other words, the contact profile of the first perimeter portion (9) and the contact profile of the second perimeter portion (10) are complementary and matching with respect to one another.
The steps of reducing the thickness of the first perimeter portion (9) of the cardboard sheet (3) and reducing the thickness of the second perimeter portion (10) of the cardboard sheet (3) can be carried out in various ways, such as the removing of material and the crushing.
The step of reducing the thickness of the first perimeter portion (9) of the cardboard sheet (3) preferably comprises a crushing of the first perimeter portion (9) of the cardboard sheet (3); the step of reducing the thickness of the second perimeter portion (10) of the cardboard sheet (3) comprises a crushing of the second perimeter portion (10) of the cardboard sheet (3).
The crushing of the cardboard sheet advantageously produces no waste, which comprises dust and fragments of cardboard which would require an efficient collection and removal system (for example by means of aspiration).
The step of fixing the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) to one another preferably comprises a gluing of the second perimeter portion (10) of the cardboard sheet (3) and of the first perimeter portion (9) of the other cardboard sheet (17) to one another.
The gluing of the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) to one another preferably comprises a step of applying glue on the first perimeter surface (12) of the cardboard sheet (3) or on the fourth perimeter surface (16) of the cardboard sheet (3); the step of applying glue on the first perimeter surface (12) of the cardboard sheet (3) or on the fourth perimeter surface (16) of the cardboard sheet (3) is carried out: following the steps of reducing the thickness of the first perimeter portion (9) of the cardboard sheet (3) and reducing the thickness of the second perimeter portion (10) of the cardboard sheet (3); and prior to the step of nearing the cardboard sheet (3) and the other cardboard sheet (17) to one another, so that the second perimeter portion (10) of the cardboard sheet (3) is superposed on the first perimeter portion (9) of the other cardboard sheet (17).
There follows a description of a machine (20) for producing a cardboard strip (1) for packaging from a first plurality of cardboard sheets (2) for packaging which are cyclically united to one another, also an objective of the present invention, in actuation of the above-described method. Refer to figures from 4 to 10.
The machine (20) comprises a first store (21) for containing the first plurality of cardboard sheets (2) for packaging; first reducing means (22) of the thickness which reduce the thickness of the first perimeter portion (9) of the cardboard sheet (3) coming from the first store (21), so that the first perimeter surface (12) of the cardboard sheet (3) and the third perimeter surface (15) of the cardboard sheet (3) near one another; second reducing means of the thickness (23) which reduce the thickness of the second perimeter portion (10) of the cardboard sheet (3) coming from the first store (21), so that the second perimeter surface (13) of the cardboard sheet (3) and the fourth perimeter surface (16) of the cardboard sheet (3) near one another; a first support (24) which restingly receives the cardboard sheet (3) coming from the first store (21); a second support (25); first pick-up and transfer means (26) which pick up the cardboard sheet (3) from the first store (21) and transfer the cardboard sheet (3) onto the first support (24); pusher means (27) for pushing the cardboard sheet (3), when the cardboard sheet (3) is resting on the first support (24), so as to near the second perimeter portion (10) of the cardboard sheet (3) to the first perimeter portion (9) of the other cardboard sheet (17), when the other cardboard sheet (17) is arranged on the second support (25). The first support (24) and the second support (25) are arranged with respect to one another so that when the pusher means (27) near the cardboard sheet (3) to the other cardboard sheet (17) then the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) are superposed on one another. The machine (20) further comprises: fixing means (28) for fixing the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) to one another.
The first reducing means (22) of the thickness preferably comprise a first pair of counter-rotating rollers (29), and wherein the second reducing means (23) of the thickness comprise a second pair of counter-rotating rollers (30).
In a preferred embodiment: the first pair of counter-rotating rollers (29) comprises (
The cardboard strip (1) obtained in this way advantageously has a thickness that is substantially constant along the length thereof and equal to the first thickness: in fact, the thickness is equal to the first thickness including in the region (18) in which the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) superpose on one another. Further, the cardboard strip (1) also maintains its continuity at the region (18), in the sense that there is a continuity between the second perimeter surface (13) of the cardboard sheet (3) and the first central surface (11) of the other cardboard sheet (17) and in that there is a continuity between the second central surface (14) of the cardboard sheet (3) and the third perimeter surface (15) of the other cardboard sheet (17) (
Further, with the reduction in thickness of the first perimeter portion (9) of the cardboard sheet (3) a step (19) is formed between the first central surface (11) and the first perimeter surface (12). Likewise, with the reduction in thickness of the second perimeter portion (10) of the cardboard sheet (3) a step (19) is formed between the second central surface (14) and the fourth perimeter surface.
It should also be added that the step of nearing the cardboard sheet (3) and the other cardboard sheet (17) to one another determines a form coupling. In this sense, the contact profile of the first perimeter portion (9) and the contact profile of the second perimeter portion (10) are complementary and matching with respect to one another.
The fixing means (28) preferably comprise: a gluing device (39) for applying glue on the first perimeter surface (12) of the cardboard sheet (3) or on the fourth perimeter surface (16) of the cardboard sheet (3); and a press (40) which is arranged for pressing the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) to one another when they are superposed on one another and after depositing the glue, with the aim of gluing the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) to one another so that the cardboard sheet (3) and the other cardboard sheet (17) are united to one another.
The press (40) has the function of guaranteeing the gluing of the first perimeter portion (9) and the second perimeter portion (10) to one another. Further, the press (40) advantageously enables regulating the thickness of the cardboard strip (1) in the region (18) in which the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) are superposed on one another, for example in such a way that the overall thickness is equal to the first thickness; to obtain this it is sufficient for the plates of the press (40) to near one another during the compression step by a distance equal to the first distance. See
The gluing device (39) is preferably arranged upstream of the first support (24) and the first reducing means (22) of the thickness and the second reducing means (23) of the thickness are arranged upstream of the gluing device (39).
In particular, the first pair of counter-rotating rollers (29) and the second pair of counter-rotating rollers (30) are arranged upstream of the gluing device (39).
The first store (21) (
The first pick-up and transfer means (26) can comprise a plurality (43) of pairs of conveyor belts (44) arranged so as to release each cardboard sheet (3) on the first support (24), wherein each pair of conveyor belts (44) comprises two conveyor belts that are opposite one another; a depression source; a plurality of suction cups (46) which are connected to the depression source for picking up each cardboard sheet (3) arranged at the outlet of the first store (21); a transfer arm (47) which bears the plurality of suction cups (46) (
In the embodiment illustrated in the figures (in particular see
The gluing device (39) is preferably arranged (
In turn, the first support (24) can comprise a rest plane (48) fixed to the frame (62) (see
The machine (20) can further comprise a first guide abutment (49) and a second guide abutment (50) which are fixed to the rest plane (48) so as to be opposite one another and for guiding the cardboard sheet (3), when it is resting on the rest plane (48), along a second advancement direction (Z). The first guide abutment (49) and the second guide abutment (50) can each be an L-shaped profiled member (see
The pusher means (27) can comprise one or more pusher teeth (51) (see for example
With reference to
The press (40) is arranged downstream of the first support (24) with respect to the advancing path of the cardboard sheet (3). The press (40) can comprise a first plate (40a) and a second plate (40b), which are mobile with respect to one another, in order to press between them the second perimeter portion (10) of the cardboard sheet (3) and the first perimeter portion (9) of the other cardboard sheet (17) when they are superposed on one another. The first plate (40a) can be arranged below the second plate (40b) and be solidly constrained to the frame (62), while the second plate (40b) can be mobile with respect to the first plate (40a) (see
With reference to
In turn, one or more idle rollers (56) of the plurality of idle rollers (55) and the first plate (40a) of the press (40) can identify the second support (25) (see
There follows a description of a cycle of the machine (20), with reference to figures from 4 to 10. Initially the transfer arm (47) takes the plurality di suction cups (46) into contact with the first main surface (4) of a cardboard sheet (3) arranged at the output of the first store (21); subsequently, the depression source is activated and the plurality of suction cups (46) picks up the cardboard sheet (3). In other words, the plurality of suction cups (46) adheres to the cardboard sheet (3) to be picked up, see
Thereafter, the transfer arm (47) is moved to bring the cardboard sheet (3) between the first crushing roller (31) and the first abutting roller (33) and between the second crushing roller (35) and the second abutting roller (37), after the depression source is deactivated. The first pair di counter-rotating rollers (29) and the second pair of counter-rotating rollers (30) therefore take the cardboard sheet (3), reduce the thickness of the first perimeter portion (9) and of the second perimeter portion (10) of the cardboard sheet (3) and at the same time transfer the cardboard sheet (3) towards the plurality (43) of pairs of conveyor belts (44) (see
As the first pair of counter-rotating rollers (29) and the second pair of counter-rotating rollers (30) progressively crush the first perimeter portion (9) and the second perimeter portion (10) (see
The cardboard sheet (3) is then released (see
The presence of the second store (57) advantageously guarantees the continuity of the operating cycle. The second store (57) can feed the machine (20) with a second plurality of cardboard sheets (61), when the machine (20) is not supplied by the first store (21), for example because the cardboard sheets in the first store (21) has run out.
A packaging system of articles, also object of the present invention, is described in the following, which comprises: a packaging machine of articles, which receives in inlet a cardboard strip (1) (not illustrated as of known type, see for example document EP 2 890 554); and the machine (20) described in the foregoing, which is arranged upstream of the packaging machine of articles, for supplying the packaging machine of articles with the cardboard strip (1).
The cardboard strip (1) is produced directly upstream of the packaging machine of articles. The commercial concern where the articles are packaged (i.e. where the packaging machine of articles is located) must therefore be provided with cardboard sheets and no longer by reels of cardboard strip or fan-folds of cardboard strips. This is advantageous for the reason that follows. Provision of the cardboard strip, whether in reel or in fanfold form, is problematic. There are in fact few producers on the market manufacturing the cardboard strips: for this reason, the distance between the company where the articles are packaged, which requires a constant supply of cardboard strips, and the company producing the cardboard strips is, on average, long and this has an effect on transport costs. With the system of the invention, the cost of transport of the cardboard sheets advantageously falls drastically, as there are on average many producers of cardboard sheets in a territory.
Number | Date | Country | Kind |
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102016000104887 | Oct 2016 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/056484 | 10/18/2017 | WO | 00 |