The invention relates generally to supporting a frame of a mineral material crusher on a base. The invention relates particularly, though not exclusively, to preventing twisting of a frame of a jaw crusher.
Mineral material, for example rock, is gained from the earth for processing by exploding or excavating. The rock can also be natural rock and gravel or construction waste. Mobile crushers and stationary crushing applications are used in crushing. An excavator or wheeled loader loads the material to be crushed into the crusher's feed hopper from where the material to be crushed may fall in a crushing chamber of a crusher or a feeder moves the rock material towards the crusher. The mineral material to be crushed may also be recyclable material such as concrete, bricks, or asphalt.
Jaw crushers are suitable for example to coarse crushing at quarries or crushing of construction material. According to the function principle of the jaw crusher the crushing takes place against jaws, the so called fixed and movable jaws.
WO 2013/004889 A1 shows a known jaw crusher 100 according to
Sandwich type rubber dampers are fixed to the body structures the rubber damper being fixed between two steel plates. The fixing devices 210 of the front end 101 of the jaw crusher are fixed to the sandwich type rubber dampers, and the fixing devices 220 of the rear end rest on the rubber dampers with a friction joint. Only the front end fixing devices 210 are fixed in place to the body structures 121 of the processing plant holding the crusher in place. The friction joint of the rear end 101′ allows the frame of the crusher move if necessary, if a flexibility reserve of the front and rear ends comes to an end in some cases.
The crushing forces and the material dropping into the throat of the crusher cause loads in the crusher, the loads spreading through the crusher frame to the surrounding structures. The dropping of a large stone arriving into the throat and the crushing of the stone causes large forces in the machine direction.
In case of a movable processing plant, particularly equipped with a track base, the fixing devices are subjected to even larger stresses. For example when a crushing plant moves on an uneven terrain the known fixing method causes forces which stress the frame structures of the crusher. The crushing plant may be in a so called cross hanging because of the unevenness of the terrain wherein the body of the crushing plant twists downwards at crosswise located corners. In that situation the fixing devices in said corners are subjected to large vertical stresses which also can lead to breaking of for example bolts, rubber dampers, or welding seams of the supports.
A vertical flexibility of the existing fixing method is small. The fixing method requires straightness and rigidity that the frame of the crusher would not twist according to the base. The twisting of the crusher frame causes misalignment between the pitman and the frame which shortens life of the toggle plate and bearings of the jaw crusher. The accuracy required of the body of the processing plant increases manufacturing costs. Additionally, for example the body of a mobile crushing plant must be positioned precisely before the crushing.
An object of the invention is to avoid problems present in connection with prior art and/or provide new technical alternatives.
According to a first example aspect of the invention there is provided a method according to claim 1.
According to an example aspect there is provided a method for supporting a frame of a mineral material crusher on a base, in which method the frame is supported by first support devices in place in relation to the base at first support points of the base and the frame is supported by at least two second support devices to the base at second support points which second support points are located at a distance from the first support points, and the second support device comprises an adjusting member to be arranged in between the frame and the base, and moving at least by one second support device the frame of the crusher vertically in relation to the base.
Preferably arranging two second support devices at a distance from each other in a side direction of the crusher frame and moving a side of the crusher frame located in a first side direction vertically in relation to the base by one second support device.
Preferably moving a side of the crusher frame located in a second side direction vertically in relation to the base by a second second support device.
Preferably the adjusting member comprises a cylinder and a piston adapted inside the cylinder which define an adjusting volume therebetween in which a pressure is formed from a load above the adjusting member.
Preferably the method comprising connecting the adjusting volumes of said at least two second support devices to each other by one or more hydraulic channels so that a hydraulic liquid in said adjusting volumes is allowed to flow to other adjusting volumes connected by hydraulic channels to equalize the pressure in said adjusting volumes.
Preferably the method comprising connecting the adjusting volumes of said at least two second support devices to each other by hydraulic channels which are connected at a first end to the adjusting volume of said adjusting members and at a second end to a pressure accumulator. Preferably detecting the pressures in the adjusting volumes and controlling based on the detected pressure a desired pressure from the pressure accumulator to the adjusting volume. Preferably detecting a vertical ratio of the frame and the base and controlling based on the detected ratio a desired volume and pressure from the pressure accumulator to the adjusting volume wherein the adjusting member contracts or expands to adjust the desired height position of the frame.
Preferably fixing the first support device to the front end of the frame and the second support device to the rear end of the frame.
Preferably supporting the frame by the first support devices in place inclinably in relation to the base.
Preferably the base is a body of a mineral material processing plant.
Preferably arranging the second support device to rest with a friction joint on the base.
Preferably when a vertical error is forming to the straightness of the base, hydraulic liquid flows from the first adjusting volume of the first adjusting member through the hydraulic channel to the second adjusting volume of the second adjusting member so that said first adjusting member contracts and said second adjusting member expands.
Preferably when the straightness of the base is changing, a same pressure is formed to all adjusting volumes connected by the hydraulic channels by allowing hydraulic liquid to flow through the hydraulic channel between said adjusting volumes.
Preferably forming an equal support force to the second support devices arranged to the rear end of the frame.
According to a second example aspect of the invention there is provided a system according to claim 14.
According to an example aspect there is provided a system for supporting a frame of a mineral material crusher on a base, which system comprises the crusher, the base, first support devices by which the crusher frame is supported in place to the base at first support points, and at least two second support devices by which the frame is supported on the base at second support points which are located at a distance from the first support points, and the second support device comprises an adjusting member which is arranged in between the frame and the base, and at least one second support device is configured to move the frame of the crusher vertically in relation to the base.
Preferably the adjusting member comprises a cylinder and a piston adapted inside the cylinder which define an adjusting volume therebetween.
Preferably the system comprises one or more hydraulic channels which is/are connected to the adjusting volumes of said at least two second support devices so that a hydraulic liquid in said adjusting volumes is allowed to flow to other adjusting volumes connected by hydraulic channels to equalize the pressure in said adjusting volumes.
Preferably the system comprises a pressure accumulator; and hydraulic channels which are connected at a first end to the adjusting volume of said adjusting members of the second support devices and at a second end to the pressure accumulator.
Preferably the first support device is fixed to the front end of the frame and the second support device to the rear end of the frame.
Preferably the base is a body of a mineral material processing plant.
Preferably the second support device is arranged to rest with a friction joint on the base.
Preferably when a vertical error is forming to the straightness of the base, the system is configured so that hydraulic liquid flows from the first adjusting volume of the first adjusting member through the hydraulic channel to the second adjusting volume of the second adjusting member wherein said first adjusting member contracts and said second adjusting member expands.
Preferably in the system hydraulic liquid is allowed to flow through the hydraulic channel between all adjusting volumes connected by the hydraulic channels wherein when the straightness of the base is changing a same pressure is formed to said adjusting volumes.
Preferably in the system hydraulic liquid is allowed to flow through the hydraulic channel between all adjusting volumes connected by the hydraulic channels wherein when the straightness of the base is changing an equal support force is formed to the second support devices arranged to the rear end of the frame.
Preferably the piston is fixed at the frame side and the cylinder is fixed at the base side.
Preferably the piston is fixed at the base side and the cylinder is fixed at the frame side.
Preferably the crusher is one of the following: a jaw crusher, a horizontal shaft impactor, a vertical shaft impactor, a gyratory crusher, a cone crusher.
According to a third aspect of the invention there is provided a mineral material processing plant comprising a system according to the second aspect of the invention.
Preferably the mineral material processing plant is a movable processing plant.
Different embodiments of the present invention will be illustrated or have been illustrated only in connection with some aspects of the invention. A skilled person appreciates that any embodiment of an aspect of the invention may apply to the same aspect of the invention and other aspects alone or in combination with other embodiments as well.
The invention will be described, by way of example, with reference to the accompanying drawings.
In the following description, like numbers denote like elements. It should be appreciated that the illustrated drawings are not entirely in scale, and that the drawings mainly serve the purpose of illustrating some example embodiments of the invention.
c are described in connection with the prior art. The inventor has found that the undesired twisting of the crusher frame can be reduced with a simple and cost effective solution. The crusher according to
Support devices according to different embodiments of the invention are shown in
The second support device 320 comprises a fixing part 310 to be fixed to the frame 10 of the crusher, preferably to a rear end 101′ of the frame, a bottom part 311 to be supported against the base 121 for example a body 701 of a crushing plant 700 (shown in
The adjusting member 300 is formed of a hydraulic cylinder which comprises a cylinder 301 and a piston 302 which is adapted to move inside the cylinder. In
There may be for example one, two, three, four, five, six or more first support devices mounted between the base (for example the body 701 of the crushing plant 700) and the frame of the crusher and the number is not intended in any way to be invention limiting. The crusher frame may be supported by one first support device and two second support devices wherein there is formed a support with three support points.
One can notice from
The crusher frame support solution shown in
In the system of
The adjusting member 300 is formed of a hydraulic cylinder which comprises a cylinder and a piston adapted to move inside the cylinder. The adjusting member may also an adjusting device acting in another way than hydraulically, for example a mechanically or electromechanically acting adjusting device. The adjusting device may comprise two wedges to be moved relative to each other, of which wedges at least one is moved by a hydraulic, mechanical or electromechanical actuator or any combination of said actuators.
The adjusting members 300 of two support devices 520 are connected in the system of
According to a preferable embodiment of the invention a relationship of the frame 10 to the base 121 can additionally be detected by the first measuring device 507 and the second measuring device 508 in the system of
One can notice as advantages from the height-adjustability of the frame that the position of the crushing chamber of the crusher can be optimized, in other words the crushing event can be fine-tuned. On the other hand replacing of the wear part 103′ fixed to the movable jaw of the jaw crusher is facilitated in the second position. The wear part can be lifted from place and mounted in place better when the position of the movable jaw is inclined.
Additionally the second position facilitates design of the crusher because the height of the crusher can in some cases be reduced. Further the transportations of the movable crushing plant 700 and the crusher are enabled easier because of the construction being lower than previously. A maximum height allowed in traffic can be passed under easier than in the prior art.
The invention is described hereinbefore in connection with the jaw crusher but the crusher may also be a crusher of another type for example a horizontal shaft impactor (HSI), a vertical shaft impactor (VSI), a gyratory crusher, a cone crusher. A lid of a horizontal shaft impactor is nicely made open and close when the frame of the impactor is kept non-twisting by the supporting method according to the invention. Said crushers for example the gyratory and the cone crusher and the vertical shaft impactor can be adjusted to an optimal crushing position to compensate an inclination resulting to the base from the unevenness of the terrain. By the gyratory crusher is meant a crusher in which a shaft of an inner crushing blade is supported at both ends to the frame of the crusher, and by the cone crusher is meant a crusher in which the shaft of the inner crushing blade is adapted at a lower end non-movable to the frame of the crusher. The support can also be applied in supporting of a power source and a control unit 705 (a motor module) of a crusher.
The feeder, the crusher, the power source and the conveyor are fixed to a frame 701 comprising in this embodiment additionally a track base 702 to move the processing plant. The processing plant may also be entirely or partly wheel based or movable on legs. Alternatively it may be movable/towable e.g. by a truck or another external power source. Additionally to the previously presented the processing plant may also be a stationary processing plant.
Without in any way limiting the scope of protection, understanding or possible applications of the invention, as technical advantages of different embodiments of the invention can be held that the efficiency of the mineral material processing plant and the crusher increases and that energy consumption decreases. Further as a technical advantage of different embodiments of the invention can be held a prolongation of operation time of components of the mineral material crusher for example support devices and elastic damping materials. The durability of the mechanical components increases because the operated crusher is kept straight. Among others, the toggle plate of the jaw crusher keeps straight and does not shape one-sidedly wherein the crushing force is divided evenly towards the bearings and pitman of a pitman assembly. Additionally the straight toggle plate does not move in lateral direction causing added wear to the toggle plate and other components. Further as a technical advantage of different embodiments of the invention can be held increasing of the environmental friendliness of the mineral material processing plant. Further as a technical advantage of different embodiments of the invention can be held decreasing of the manufacturing costs of the mineral material processing plant. The body of a mobile plant can be designed and manufactured lighter and more flexible than previously. The manufacturing precision of the body of the mobile plant can be lower and the body is not always required to be positioned before the crushing what is adding usability. Further as a technical advantage of different embodiments of the invention can be held increasing of the operational reliability of the mineral material processing plant.
The foregoing description provides non-limiting examples of some embodiments of the invention. It is clear to a person skilled in the art that the invention is not restricted to details presented, but that the invention can be implemented in other equivalent means.
Some of the features of the above-disclosed embodiments may be used to advantage without the use of other features. As such, the foregoing description shall be considered as merely illustrative of principles of the invention, and not in limitation thereof. Hence, the scope of the invention is only restricted by the appended patent claims.
Number | Date | Country | Kind |
---|---|---|---|
20135652 | Jun 2013 | FI | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/FI2014/050407 | 5/26/2014 | WO | 00 |