The present invention relates to methods and devices for cooling gas and more specifically cooling a gas for air-conditioning and use of its internal energy.
The known method of cooling air in air-condition system is by compressing a gas like Freon™, which under room temperature and atmospheric pressure is in gaseous state, to a pressure of several bars so it liquefied to become a liquid-gases like this are name “refrigerants”. Since compressing the gas heats it to about 80° Celsius, the liquid is then chilled by flowing through a heat exchange and then flow the liquid through a drying bottle where water are extracted from the liquid gas. Then the liquid is pushed into a porous plug where the pressured liquid gas flow through narrow passage until it exits the passage and arrives at a much wider pipe, where the pressure is about 1 bar. Since under this pressure the material natural phase is gaseous, it evaporates. This evaporation process requires substantial amount of heat, taken from the pipe walls the liquid is flowing inside. Thus the pipe becomes cold and a flow of air, pushed by an electrical fan, heats the pipe and provides more heat to the liquid inside the pipe to evaporate. The heat taken from the airflow makes it colder while it passes through the heat exchanger and entering a space needed to be cooled.
The major flaw of the current art air-conditioning is the compressing stage, which is not efficient due to the fact that while the compressor compresses the refrigerant it also heats it and this heat is undesirable and requires more energy and device to get rid off. The compressor requires about 75% of the air-conditioning power consumption.
It is therefore desirable to have a more efficient air-conditioning method and systems.
According to the present invention, there is provided a method and system to generate cold zone, which absorb heat so it becomes an air condition cooling unit by making a gas flowing into a convergent-divergent nozzle. While the gas advances toward smaller cross section areas it accelerates. The kinetic energy added to the gas is on the expense of the gas own internal energy, thus the gas become colder as it accelerates. This process forms a cold zone in the nozzle throat or in a divergent nozzle in case of supersonic flow.
A major aspect of the invention is the use of heat exchanger in the cold zone to make use of this “coldness” to be a cooling unit of an air-condition and air conditioning method.
A major aspect of the invention is the incorporation of a fan or compressor that sucks air and flows it into a convergent-divergent nozzle.
Another major aspect of this invention is the use of heat exchanger around the nozzle walls and especially the skin at the nozzle throat.
Another aspect of the invention is nozzle walls and skin made of high thermal conductive material such as metals and preferably copper, silver or gold.
Another aspect of the invention is the installation of an axial turbine within a convergent-divergent nozzle, where the gas speed is high, close to the nozzle throat, so that the turbine extracts energy from the gas flow, to further decrease the flow temperature, when gas leaves the nozzle.
Yet another aspect of the invention is the use of power extracted by the turbine in any useful purpose such as generating electrical power or to provide mechanical energy to machines and vehicles so the it becomes vehicle driving engine.
Yet another aspect of the invention is to use cold air expelled from a nozzle and turbine to cool spaces.
Yet another aspect of the invention is that the nozzle throat is elongated, to form a cylindrical body having enlarged surface area, to increase the rate of heat transfer.
Still another aspect of the invention is a nozzle equipped with a turbine coupled with electrical generator that decelerates the airflow and so the cold airflow exits the nozzle is cold enough to air-condition spaces.
Yet another aspect of the invention is that the exit flow of the device is further chilled by a heat exchanger that provides heat to another device according to this invention.
Still another aspect of the invention is the incorporation of air pushing-flowing device between the nozzle throat and the nozzle exit plane.
Yet another aspect of the invention is the incorporation of a digital control system that monitors gas flow parameters such as temperature, pressure and speed at various stations along the nozzle and electrical currents consumed or produced by inlet fan-compressor, turbine generator and secondary fan-compressor and their rotations speed and internal temperatures, and changes the nozzle inlet flow speed in order to achieve desired optimal performance.
Yet another aspect of the invention is the incorporation of a digital control system that change inlet fan-compressor, secondary fan compressor and turbine generator electrical currents.
Yet another aspect of the invention is the incorporation of a digital control system that monitors air temperature at the nozzle throat and changes the nozzle inlet flow speed in order to keep the throat temperature at a desired temperature.
Still another aspect of the invention is the incorporation of digital control system that monitors noise along the nozzle and changes air inlet flow speed to keep the noise level at a desired level.
Still another aspect of the invention is the starting procedure in the turbine-generator is operated for a short while as secondary fan-compressor to help push-flow the flow toward the nozzle exit concurrently with inlet fan-compressor, until the flow in the nozzle throat reach the desired speed and then electrical current is not provided to the turbine-generator thus the turbine generator turns into power generator that uses the airflow power to generate electricity.
Still another aspect of the invention is the liquefying water vapors within the airflow entering the nozzle and accumulating this water and use them.
Still another aspect of the invention is spraying water droplets into the gas flow in the inlet vicinity so the that the water droplets evaporates and later liquefies at the nozzle throat to lower the pressure and help sucking flow into the nozzle.
Still another aspect of the invention is water desalination and salt extracting by spraying salty water in a pipe where the gas flows before entering the nozzle inlet so that salt is separated and accumulated and water are drained and accumulated.
Still another aspect of the invention is a control system that changes a convergent-divergent nozzle throat area in order to achieve desired airflow speed at the throat.
Still another aspect of the invention is the incorporation of water drain system that prevents water from accumulating within the nozzle or the rotor chamber.
Still another aspect of the invention is a convergent nozzle equipped with a powered fan that drives air into the nozzle so that the nozzle converts air internal energy into kinetic energy, which drives a turbine-generator that provides electrical power to the inlet fan-compressor.
Still another aspect of the invention is the use of the gas flowing in the nozzle in a close circuit so that the exit gas is flowing back to the nozzle inlet.
The present invention will be further understood and appreciated from the following detailed description taken in conjunction with the drawings in which:
The invention disclosed here is a method and devices that use gas like air as a refrigerant for air-condition purposes. Due to the physical law of continuity, as the nozzle cross-section decreases the gas must accelerates. Thus the kinetic energy of the gas increases. In an adiabatic flow the kinetic energy comes on the expense of the gas internal energy CpT, where Cp is the gas constant pressure specific heat and T is the absolute temperature. At the nozzle throat, the gas has maximum speed and consequently minimum temperature. It is possible to use air at 50° Celsius and accelerate it to speed of sound at the throat, where its temperature will be: 0.834(273+50)° C.=269.4° K., i.,e., −3.8° C. This low temperature is good for air-condition system even it hottest countries in the world. The cold airflow cools the nozzle skin so we can use it to absorb heat from a heat exchanger and use the cooled flow within the heat exchanger to cool remote spaces or basically anything. The use of this phenomenon to create cold place that absorbs heat as a cooling unit for air-condition is a major aspect of the invention. The use of this phenomenon together with heat exchanger to exploit the cooling unit of air-condition is another major aspect of the invention.
Installing a powered fan, compressor or using other source of gas flow within a convergent nozzle forms a method that generates cold zone in the nozzle throat. Thus we could use this method at any desired time to cool virtually anything. Thus, using a controlled gas flow source into a convergent nozzle and use it for generating cooling effect is another aspect of the invention.
Note: All formulae in this patent application and the data used are taken from the reference book:
FOUNDATIONS OF AERODYNAMICS 2nd Edition
BY: A. M. KUETHE and J. D. SCHETZER
Department of Aeronautical Engineering
University of Michigan (USA)
Publisher: JOHN WILEY & SONS
Library of Congress Catalog Card Number: 59-14122)
Surprisingly, natural air at 0° C. has huge amount of energy (called “internal” energy) compared to its kinetic energy even at freezing temperature.
To realize this statement, one must look at equation of energy for isentropic compressible flow for a unit mass:
C
p
T+V
2/2=const (Eq. 24 Ref. Book P140)
In the following discussion, flow parameters are quoted for air for convenient purposes, however, other gases could be used instead of air.
Eq. 24 parameters are:
Cp×T is the internal energy of the gas (air) while V2/2 is the kinetic energy of gas unit mass. For isentropic flow (heat is not added or taken from the air), the energy relation given by Eq. 24 must be satisfied”, i.e., conservation of energy exists.
To demonstrate the ratio between kinetic energy and internal energy we calculate these energies for a flow having a speed of 25 meter/second, having a temperature of T=32° F.
Using the British Unit System
The kinetic energy is: V2/2=(82.02)2/2=3,201.6 FT×LB/Slug
Therefore the ratio between the air kinetic energy to the air internal energy in this case is: 3,201.6/2,952,000=0.00108, i.e., the kinetic energy is about one thousandth of the air internal energy.
Table 2 in page 419 of the reference book presents data of a gas flow in a nozzle as a function of the Mach number. The data of Table 2 shows that when a flow is at Mach=0.7, T/T°=0.9107. That means that the local airflow temperature is about 92% of the same gas at rest, i.e., before its acceleration within the convergent nozzle. If atmospheric air—130, see FIG. 1., is at 35° C. while it is sucked into a device of
The advantage of this method to cool gas, compared to conventional method of cooling gas is reduced amount of energy to cool gas.
The liquid flows in pipe 174 becomes colder as it leaves as flow 176 toward a remote heat exchanger 608 shown in
It should be noted that although the convergent nozzle is preferably made of circular cross section, other cross section might be use. Rectangular cross section has the advantage of enabling dynamic change of the convergent-divergent throat area. This can be done by using two parallel walls while the other two walls, opposite to each other, are moveable. In one arrangement, the inlet cross section area can be increased or decreased while the throat section is constant. In another arrangement, the inlet and exit cross sections are kept constant while the throat area is increased or decreased continuously. To move such wall, one edge is hinged and fixed while the other wall edge is moveable under the force of electrical or hydraulic actuator as can be seen in PCT patent application PCT/IL2005/001208.
Heat exchange ribs can be used in any cross section shape.
C
p
T+V
2/2=const (Eq. 24 Ref. Book P140)
Thus the kinetic energy increases while the thermal energy decreases. If the ratio of a cross section divided inlet 110 cross section is 1/5 that means that the local velocity of the flow is about 5 times greater than the speed of flow 130 entering the inlet 110 and the kinetic energy is 25 times than that of the flow 130. If some of this kinetic energy is extracted from the flow, then the flow temperature will not rise back as it is in a classic convergent-divergent nozzle (the Laval nozzle). Thus we get colder airflow 136 exiting the nozzle, so it can be used as direct cooled air to air-condition spaces and useful energy as electrical energy to power the fan-compressor 120. Further, surplus energy can be provided to external consumers or converted into mechanical energy to be used in any form including driving vehicles.
Example of energy calculation in convergent-divergent nozzle.
Assuming the following data:
Inlet area=10 FT2 (diameter of 1.087 Meter)
Inlet flow speed=100 FT/Sec
Inlet FAN pressure=20 LB/FT2
Inlet temperature=20° Celsius=528° R
Inlet air density=0.002378 Slug/FT3
Throat area=1 FT2
Using the energy equation
C
p
T+V
2/2=const (Eq. 24 Ref. Book P140)
The Inlet energy per unit mass flow is: 6000×528+1002/2=3,173,000 FT Lb
Assuming throat speed to be 1000 FT/Sec
The mass flow rate in the nozzle is: m=ρ V A=0.002378×100×10=2.378 Slug/Sec
The throat kinetic energy per second is: mV2/2=2.378×10002/2=1,189,000. Ft Lb/Sec==1,611,001.5 Watt
That means the flow kinetic energy per second in the throat is about 1600 Kilo-Watt If a turbine extract 50% of this energy we get an engine with 800 Kilo-Watt power. This high value shows the potential of such engine.
To exploit this kinetic energy of the nozzle flow an axial turbine-generator 407, equipped with rotate-able blades 402, is installed in the nozzle as shown or alike. The turbine-generator 407 can be installed in the convergent part, before the throat or after the throat, in divergent part of the nozzle 110, especially if the Mach number in the divergent nozzle is greater than 1.00. The turbine-generator is attached to the nozzle skin by wings 400 having a cambered profile 401, which directs the flow to optimally hit the turbine blades 403. Note that the turbine profile 403 redirects the flow to be axial and parallel to the throat axis of symmetry 150. The number of turbine stages could be more than 1 according to the kinetic energy available and the desired velocity of airflow 118. The rotating energy of the turbine is converted to electrical power by an electrical generator 407. This electrical power could be used to drive the electrical motor 128 that drive the inlet fan/compressor 120. Since the turbine extracts energy from the flow, the temperature of the flow decreases as it exit the turbine thus decreasing the flow temperature at the throat and increasing the cooling ability of the device while generating useful power. Since the exit flow 136 lost some energy in the turbine 307, it leaves the device at lower temperature and speed comparing to the embodiment in
The power generated by the turbine-generator may exceeds the power consumption required by electrical engine 128, thus this machine could be used to generate electrical power from air/gas internal energy, especially in hot climates. Such a surplus electrical power can be used in any electrical device or even selling it to electrical power company. Farther surplus energy can be used to drive machines or vehicles as disclosed by PCT/IL2005/001208 patent application. This can easily done by mechanically connecting a power shaft to the turbine 407 shaft using a gear box. The power shaft further connected to a vehicle gearbox so power can be given to vehicle wheels or other pushing-pulling devices. Alternatively such driving elements may be powered by electrical motors fed by turbine-generator 407. It should be noted that the fan-compressor 120 may alternatively powered by a belt driven by external engine or other source power such as wind, steam under pressure and alike. Alternatively, turbine 407 could be mechanically connected to fan-compressor 120 so the two devices rotating simultaneously. Such a connection could use a clutch that can connect or disconnect the two rotating devices. A digital controller that monitors the airflow temperatures along the nozzle could control such a clutch, fan-compressor 120 electrical power and speed.
The use of a turbine that extracts power from the flow in the nozzle so that the flow exits the divergent nozzle is colder than the flow entered the nozzle is another aspect of the invention.
The use of a turbine that extracts power from the flow in the nozzle where the nozzle is heated by heat exchanger to energize the flow in the nozzle is another aspect of the invention.
Further, the turbine-generator can be used to help start the machine by providing it with electrical current so the electrical generator is now electrical motor that rotates and drive the turbine that sucks air-flow/gas from the inlet. After the flow in this embodiment of the invention stabilizes and the static pressure along the nozzle is gradually decreases from the inlet toward the nozzle throat, the electrical current to the turbine-generator should be gradually decreased, while the electrical current supplied to the electrical motor 128 to increase the rotational speed of the fan /compressor 120 so as to increase the pressure after the fan-compressor to over come the turbine-generator 407 resistance to the flow in the nozzle. The electrical current devices that change the electrical current are not shown however such devices are commercially available. The use of axial turbine-generator to start and stabilize the flow in the convergent-divergent nozzle is another aspect of the invention.
Two other alternatives to this central-air conditioning system are possible:
First alternative, the above system may comprise device 600 without heat exchangers 604, 608 to be installed in tunnel 650. This arrangement must include the turbine 610, which extracts energy from the flow, so that the airflow in the nozzle throat is chilled so that the flow 136, now within the tunnel 650 is cold enough to be used as cold air ready to flow in air-condition channel 624 to cool spaces. In this arrangement fan-compressor 640 could be eliminated as the inlet fan-compressor of unit 600 serve to drive the airflow through tunnels 650, 624.
Second alternative is to combine the first alternative with the cooling system of
To use this system for heating purposes an electrical heater is added to the hydraulic pump 607 so the heater heats the water in pipes 606, 605 that flows to the exchanger 608 to heat the airflow 138. When the air-conditioner heats the flow 130 is stopped.
The embodiments of this invention can be used for water generation from humid air and salted sea-water as well as extracting salt from sea water. Spraying sea water into the gas flow before the inlet, either in into the gas flow that is about to enter the nozzle or in a special pipe, will evaporate the water while salt powder will be accumulated in an expanding pipe where the flow slows, thus this salt can be accumulated and use. The flow with its water vapors arrives at the nozzle throat and chilled causing the water vapors to liquefy thus water can be accumulated and used while the liquefying process lower the pressure in throat thus sucking more gas into the inlet nozzle.
The embodiments according to this invention are preferably equipped with digital controller that controls the airflow speeds by increasing or decreasing electrical current provided to the various electrical motors that drive the airflow in the system. At least one temperature sensor is installed tunnel 624 to monitor the airflow temperature so digital, controller could change the fan-compressor 600 speed and the pump 607 in order to achieve desired temperature at the entrance of tunnel 624. Optionally, additional temperature sensors can be installed in various stations of the airflow 630 and in the throat of device 600 to prevent water freezing. Optionally anti-freezing additives could be added to the water in pipes 605, 606.
The digital control system that monitors and controls the embodiments of the invention preferably monitors temperatures in various locations by installing temperature sensors that transmit their readings to the digital controller. Such temperature sensors preferably installed in the inlet 110 (
Alternatively, pressure sensors may be installed to measure the pressure ratios P/P° of the gas in the nozzle to monitor and control the gas speed to achieve optimum performance of the device. Also, temperature and pressure sensors can be both use to increase the device reliability.
Optional pressure sensors could be installed in the throat so that the electrical power provided to the fan-compressor motor 128 is increased if more cooling power is required or more produced energy in the turbine is required. Such control system can be monitored from distance by a computer using wire or wireless communication network and by the Internet.
Since low temperature in the throat 109 will liquefy airflow humidity to become water. This water may be collected at the exit 118 or other station along the nozzle. Since the airflow 130 mass rate is about 1 KG per second for small system and up to 1000 KG or more in big system, the amount of water accumulated could be significant to justify building a drainage system to collect this water and use them.
To increase the amount of energy produced by the turbine-generator 407 (
It should be noted that the elements, which incorporate in the various embodiments of the invention are only examples of wide variety of different designs, which have the same purposes. For example there are many types of machines to push air other than electrical fan-compressors depicted in
It will be appreciated that the invention is not limited to what has been described hereinabove merely by way of example. Rather, the invention is limited solely by the claims, which follow.
Number | Date | Country | Kind |
---|---|---|---|
177383 | Aug 2006 | IL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IL07/00998 | 8/9/2007 | WO | 00 | 6/29/2009 |