Vinification is a process of making wine by fermenting the juice of a fruit, for example grapes, with other ingredients. The vinification process for making wine from grapes typically includes crushing grapes to separate the grape's juice from the other components of the grapes, for example the skins and pulp, and then fermenting the grape juice with the grape's other components in a tank. Collectively, the grape juice, skins, pulp and/or other components fermenting in a tank is called must. As the must ferments, the skins, pulp and/or other components coalesce to form a cap on top of the fermenting juice. To extract phenolic compounds, such as tannins that give a wine body and complexity, and soften an aged wine, from the skin and otherwise assist the fermentation of the juice, the cap is broken into chunks, and may or may not be aggressively mixed with the fermenting juice. Often the cap is periodically broken into chunks while the must ferments, and at the end of fermentation the cap is almost always broken into chunks and separated from the juice. Then, depending on the winemaker's preference, the separated cap chunks may be pressed to extract even more of the phenolic compounds.
A common method for breaking the cap includes inserting a paddle into the tank and mixing the contents of the tank. To perform this method, one typically opens the tank at the desired time and strikes the cap with the paddle to break the cap into portions. If the vinification process requires aggressively mixing the cap portions with the fermenting juice, then one stirs fermenting juice and cap portions to disperse the cap portions throughout the juice. At the end of the fermentation process when much of the juice has been removed from tank, one typically jumps into the tank to break the remaining cap into chunks for easier removal from the tank and possible pressing to extract more of the phenolic compounds.
Unfortunately, this method is not the most efficient method for breaking the cap and/or obtaining the cap for a final pressing. Breaking the cap with a handheld paddle requires one to provide the power to overcome the bond attaching the grape skins and other components to each other. And jumping into the tank after fermentation is complete, and manually breaking the cap can be dangerous for the person in the tank, and expose the tank and the cap chunks to unwanted microorganisms.
Thus, there is a need for a system that can efficiently break the cap that develops as must ferments and allow the wine maker to easily extract the cap from the tank to be pressed if desired.
In one aspect of the invention, a method for draining fermenting must from a fermentation tank comprises: a) breaking into chunks a cap that forms in the tank while must ferments in the tank, b) after breaking the cap, mixing the must to homogenize the must and reduce the size of the cap chunks to a size that can pass through a drain of the tank, and c) opening the drain in the fermentation tank to remove the must from the tank. Breaking the cap into chunks includes: a) injecting gas into the must to form a bubble in the must, b) moving the bubble through the must to generate a flow of must within the fermentation tank, and c) shearing a surface of the cap with the generated flow to break the cap into chunks. Mixing the must to reduce the size of the cap chunks includes: a) injecting gas into the must to form a bubble in the must, and b) moving the bubble through the must to mix the must.
Because gravity causes the bubble to rise through the must one does not have to generate power to move the bubble through the must. The power one needs to generate is the power required to inject gas into the must in the fermentation tank. Thus, the process consumes less power than conventional mixing and cap breaking techniques, which makes the process more efficient than conventional techniques. And by mixing the must after breaking the cap one can reduce the size of the cap chunks to a size that will pass through the fermentation tank's drain and allow one to easily drain the tank and collect the cap chunks for subsequent pressing, if desired. Thus, one does not have to get into the tank 14 to get all or the remaining portion of the cap out of the tank 14.
In another aspect of the invention, a system for draining fermenting must from a fermentation tank comprises a drain operable to allow fermenting must to flow out of the tank, an injector operable to inject gas into the fermenting must held in the tank to form a bubble operable to break a cap formed in the must, and to mix the must, and a source of gas to supply the injector. The system also comprises a controller operable to open and close the injector according to a draining protocol. The controller includes a memory operable to store the draining protocol that includes instructions for opening and closing the injector during a break-cap period and during a mix period that follows the break-cap period. The controller also includes a processor operable to retrieve the draining protocol from the memory, and open and close the injector according to the draining protocol's instructions.
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Because gravity causes the bubble to rise through the must one does not have to generate power to move the bubble through the must. The power one needs to generate is the power required to inject the gas into the must in the tank 14. Thus, the process consumes less power than conventional mixing and cap breaking techniques, which makes the process more efficient than conventional techniques. And by mixing the must after breaking the cap one can reduce the size of the cap chunks to a size that will pass through the fermentation tank's drain and allow one to easily drain the tank and collect the cap chunks for subsequent pressing, if desired. Thus, one does not have to get into the tank 14 to get all or the remaining portion of the cap out of the tank 14.
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In this and other embodiments, the system 10 includes five injectors 12, each of which the controller 16 may control (open and close) independently of the other four injectors 12. This allows one to use the system 10 to drain must from one, two, three, four, or five tanks 14. This also allows one to use one, two, three, four, or five injectors 12 (as shown in
Other embodiments are possible. For example, the injectors 12 may be located inside the tank 14 and may be as shown and discussed in U.S. Pat. No. 6,629,773 titled Method And Apparatus For Gas Induced Mixing And Blending Of Fluids And Other Materials issued to Mr. Parks on 7 Oct. 2003, which is incorporated herein by this reference.
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To convey the instructions from the controller 16 to each of the injectors 12, the system 10 includes a conduit 22. In this and other embodiments, the conduit 22 may be piping that conveys a fluid, which may be gas that is the same as the gas in the bubbles, between the controller and the injectors 22. Moreover, the controller 16 includes a control circuit (not shown), as discussed in U.S. patent application Ser. No. 16/024,483 titled Control Circuit For Stopping The Flow Of A Fluid In A Primary Circuit, and Related Methods and Devices filed 29 Jun. 2018, which is herein incorporated by this reference, to monitor the flow of gas through the injectors 12 and adjust the flow in response to the presence of a characteristic of the monitored flow. In other embodiments, the conduit 22 may be wiring that conveys electric current between the controller and the injectors 22.
The system 10 also includes a source of gas 24, and a distribution line 26 to supply the injectors 12 with the gas. The system 10 may also include additional components. For example, in this and other embodiments, the system 10 includes a pressure regulator 28 to allow one to adjust the pressure of the gas injected by the injectors 12, and thus the volume of gas injected for a given injection time (discussed in greater detail in conjunction with
In addition, the system 10 may include an accumulator plate (not shown) to help form one or more bubbles in the tank 14 as discussed in U.S. Pat. Nos. 6,629,773 and 4,595,296 titled Method and Apparatus for Gas Induced Mixing and Blending issued to Mr. Parks on 17 Jun. 1986, which is herein incorporated by this reference. The accumulator plate allows the gas injected during an injection interval to combine to form a large bubble, which then moves through the must. A larger bubble may be desired to provide the desired flow characteristics in the must. For example, as the bubble's size increases, the bubble's rate of travel through the must decreases, and the amount of juice that the bubble urges to flow increases. When the accumulator plate is located near the check valves, the gas injected through the check valves can form a large bubble before moving through the must.
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As previously discussed herein and discussed in greater detail in U.S. Pat. Nos. 6,629,773 and 4,595,296, the movement of the one or more bubbles 34 through the fermenting juice 40 urges portions of the juice 40 to flow within the tank 14. These flows 42 of juice 40 can be used to break the cap 38 formed during fermentation and reduce the size of the subsequent portions of the cap 38 or cap chunks (not shown). The characteristics of these flows 42 determine the manner in which the cap 38 is broken into cap chunks; and largely depend on the spatial and temporal relationships between each bubble 34 generated by the system 10.
The spatial relationship between each bubble 34 can be any desired relationship to promote breaking the cap 38. For example, in one embodiment, the check valves 44 may be located at or near the bottom 46 of the tank 14 in a pattern resembling an “x”. If each check valve 44 releases gas into the fermenting juice 40 at substantially the same time, the flows 42 of juice 40 generated by the bubbles 34 moving toward the cap 38 substantially circulate in four circulation zones. As shown in
Other embodiments are contemplated. For example, the check valves 44 may be located away from the bottom 46, and thus closer to the cap 38, and form a pattern resembling substantially concentric rings. In another example the number of check valves 44 located in a tank 14 may be more or less than five. In yet another example, the check valves 44 and line sections 48 may move in the tank 14, for example rotate relative to the tank's bottom 46, as gas is injected into the fermenting juice 40.
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In this and other embodiments the draining protocol includes a break-cap period 52 and a mix period 54. During the break-cap period 52 bubbles are generated in the must to break the cap in the upper portion of the must. After the cap has been broken into chunks, the mix period 54 begins during which bubbles are generated in the must to homogenize the must and reduce the size of the cap chunks to a size that can pass through the drain (18 in
Other embodiments are contemplated. For example, the break-cap period 52 may last longer than or shorter than ten minutes depending on the extent of the cap's breakage one desires. For another example, the mix period 54 may last longer or shorter than seven minutes. For another example, the mix period 54 may begin after a delay at the end of the break-cap period 52. For yet another example, the draining protocol may include two or more break-cap periods 52, and/or two or more mix periods 54.
To form a pulse of bubbles from an injector (12 in
The break-cap period 52 may include any desired number of bubbles having any desired size. For example, in this and other embodiments the break-cap period 52 includes a series of bubbles that forms a single bubble pulse. Each bubble is started at the moment 60a and has an injection period 56a of one second. The interval 58a between successive bubbles is five seconds. To increase the shear on the cap (38 in
Likewise, the mix period 54 may include any desired number of bubbles having any desired size. For example, in this and other embodiments the mix period 52 includes a series of bubbles that forms a single bubble pulse. Each bubble is started at the moment 60b and has an injection period 56b of 0.5 seconds. The interval 58b between successive bubbles is ten seconds. Thus, the amount of gas injected into the must at each moment 60a during the break-cap period 52 is greater than the amount of gas injected into the must at each moment 60b during the mix period 54, which means that larger bubbles are formed during the injection periods 56a during the break-cap period 52 than during the injection periods 56b during the mix period 54. To increase the mixing action during the mix period 54, and thus increase the homogenizing and size-reduction affects, the injection period 56b may be increased and/or the interval 58b may be decreased. Also, adjusting the pressure regulator 28 to increase the pressure of the gas injected into the must increases the homogenizing and size-reducing affects of the flow of must within the tank by increasing the size of the bubble for a given injection period 58b.
In this and other embodiments, the controller 16 includes computer circuitry 66, which includes a processor 68 and a memory 70 coupled to the processor 68, for executing software, which includes one or more draining protocols, to perform desired calculations, and to open and close the injectors (12 in
The input device 72, output device 74, and communication device 78 may be any desired devices capable of performing their desired function. For example, in one embodiment, the input device 72 includes a touch screen having regions that one can touch to input data into the computer circuitry 66 and may also include a keyboard, mouse or microphone. The output device 74 also includes the touch screen and may also include a printer. The communication device 78 includes a modem, which may or may not be wireless, to receive and transmit data to and from the computer circuitry 66 over a communication network such as an intranet or the internet.
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The preceding discussion is presented to enable a person skilled in the art to make and use the invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles herein may be applied to other embodiments and applications without departing from the spirit and scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US19/28578 | 4/22/2019 | WO |