The present invention relates to a method for placing seeds inside a growth substrate and more particularly to a method for placing seeds as defined in the preamble of the independent claim 1. The present invention further relates to a seed insertion device and more particularly to a seed insertion device as defined in the preamble of the independent claim 10. The present invention also relates to a growth substrate and more particularly to a growth substrate as defined in the preamble of the independent claim 15.
Prior art document WO 2016/129996 A1 discloses a method of manufacturing a grow plug in which components of organic material are formed into a body and are dried and at least a single seed grain is deposited on the top side of the body and is connected to the body. Forming the organic material components into a dried body is realized by bonding together components of the organic material by means of a glue and drying them.
One of the problems associated with the prior art is that the deposition of the seed on the top side of the body requires the step of attaching the seed to the grow plug which is performed as presented in the description of the document by bonding the seed to the body by glue. The method is therefore complex as it requires extra steps for the gluing as well as for drying the glue such that the seed remains in connection with the body. Further gluing of the seed to the body requires preciseness so that the seed is securely bonded to the body such that it can grow. Another problem is that exposing the seed to a solvent such as water used in the glue may have a negative impact on the viability of the seed.
An object of the present invention is to provide a method for placing seeds inside a growth substrate which is safe and simple to operate so that the seeds can be effectively provided inside the growth substrate. A further object of the present invention is to provide a seed insertion device which provides an effective tool for placing the seed inside the growth substrate without a need for adding any further components to the growth substrate. A still further object of the present invention is to provide a growth substrate in which seeds are placed with the method for placing seeds inside a growth pocket or with the seed insertion device according to the invention.
The objects of the invention are achieved by a method for placing seeds inside a growth substate, a seed insertion device and a growth substrate which are characterized by what is stated in the independent claims. The preferred embodiments of the invention are disclosed in the dependent claims.
The invention is based on the idea of simplifying the seed placing into the growth substrate so that the growth pocket and the seed placing is provided with the same device without multiple phases which require different tools. The invention is further based on the idea of placing seeds inside the growth substrate which keeps the seeds inside it only by forces that result from the inherent properties of the substrate.
A method for placing seeds inside a growth substrate comprises steps of arranging a seed insertion device in contact with the growth substrate such that a tip of the seed insertion device penetrates through an outer surface of the growth substrate; creating a growth pocket inside the growth substrate with the seed insertion device; supplying seeds to the growth pocket of the growth substrate via the seed insertion device; removing the seed insertion device from contact with the growth substrate; and closing the growth pocket by elastic force of the growth substrate for forming a closed growth pocket such that the seeds remain in the closed growth pocket inside the growth substrate.
The elastic modulus (Young's modulus) of the growth material of the growth substrate measured at macroscopic scale is at least 3 kPa.
The seed insertion device preferably penetrates through the outer surface of the growth substrate such that the opening of the growth pocket formed inside the growth substate is on the side of the growth substrate through which the plants formed by the seeds grow. The growth pocket together with the opening of the growth pocket closes when the seed insertion device is pulled out from the growth pocket. The growth substrate is formed of growth material which comprises elastic properties. The growth substrate may be a porous material with a structure of a sponge, foam, arrangement of fibrous elements or particles bound elastic by binder which provides the growth material elasticity at macroscopic scale. Alternatively, the growth substrate may comprise a thermal memory material that provides elastic forces when subjected to heat.
According to the invention the step of creating the growth pocket comprises arranging the seed insertion device within the growth substrate such that growth material of the growth substrate separates and presses away from the seed insertion device when the seed insertion device penetrates the growth substrate thus forming the growth pocket.
The seed insertion device penetrates the growth substrate such that as it progresses into the growth substrate, a growth pocket made by the seed insertion device is formed due to separation in the growth material, which means that the edges of the growth pocket move apart from each other under the influence by the seed insertion device.
According to the invention the step of arranging the seed insertion device within the growth substrate comprises arranging an insertion tube of the seed insertion device to penetrate the growth substrate; and forming the growth pocket in the growth substrate by the insertion tube.
The insertion device comprises an insertion tube which penetrates through the outer surface of the growth substrate and forms the growth pocket to the growth substrate. The insertion tube may have a tapered end which opens the growth pocket when penetrating in the growth material of the growth substrate. The insertion tube may at the same time form the growth pocket and provide a feed channel for the seeds to enter to the growth pocket.
According to the invention the step of arranging the seed insertion device within the growth substrate comprises arranging an insertion tube of the seed insertion device to penetrate into the growth substrate; pushing a pushing core provided inside the insertion tube out from the insertion tube into the growth substrate; and forming the growth pocket in the growth substrate by the insertion core.
The insertion device comprises an insertion tube which penetrates through the outer surface of the growth substrate. The penetration of the insertion may be only to the outer surface of the growth substrate because the insertion tube comprises a pushing core within the insertion tube which penetrates in the growth material of the growth substrate. The pushing core therefore forms the growth pocket to the inside of the growth material of the growth substrate.
According to the invention the step of arranging the seed insertion device within the growth substrate comprises arranging a spreading insert of the seed insertion device to penetrate into the growth substrate; spreading wings of the spreading insert apart within the growth substrate; and forming the growth pocket in the growth substrate by the spreading insert.
The insertion device comprises a spreading insert which penetrates through the outer surface of the growth substrate. The spreading insert comprises a pair of wings which move apart from each other when the spreading insert is provided in the growth material of the growth substrate thereby forming the growth pocket. The seeds may be fed through a feeding channel formed within the spreading insert.
According to the invention the step of supplying seeds to the growth pocket comprises feeding seeds to the seed insertion device; conveying the seeds in the seed insertion device; and removing the seeds from the tip of the seed insertion device to the growth pocket formed by the seed insertion device.
The seeds are fed to the seed insertion device such that they travel in the seed insertion device to the tip whereby they are released to the growth pocket of the growth substrate which is formed by the seed insertion device.
According to the invention the step of closing the growth pocket by elastic force of the growth substrate comprises providing the growth substrate having elastic properties.
The growth pocket thereby closes by itself because of the elasticity of the growth substrate such that when the seed insertion device is removed the growth pocket closes.
According to the invention the method further comprises a step of applying pressing force to the growth substrate for further closing the growth pocket.
A pressing force provided outside the growth substrate may be applied to the growth substrate for closing the growth pocket. However, the pressing force or compression force applied to the growth substrate is only temporary.
According to the invention the method further comprises a step of applying heat to the growth substrate for further closing the growth pocket.
When the growth substrate comprises growth material that has thermo elastic properties heat may be applied to the growth substrate for closing the growth pocket. The heat may be applied locally or to the whole growth substrate.
The growth substrate is preferably of non-woven growth material, and it may comprise organic fibres and glue. However, the growth substrate has porous structure which is foam-like. The growth material can be particles of organic material glued together by a glue; or fibrous nonwoven material, i.e., mass of arrangement of fibre elements; or other type of sponge structure, for example obtained by dissolving pore forming component out of a matrix; or foam obtained by expanding the growth material by a gas phase.
A seed insertion device according to the invention for placing seeds inside a growth substrate comprises a tip arranged to penetrate the growth substrate and to form a growth pocket inside the growth substrate; a feed channel into which the seeds are fed for feeding to the growth substrate, the feed channel having a feed head adapted to be arranged inside the growth substrate such that the seeds are fed through the feed head to the growth pocket; and an aperture provided at the feed head through which the seeds are fed from the feed channel into the growth pocket of the growth substrate.
The tip of the seed insertion device first penetrates an outer surface of the growth substrate such that the tip enters the growth substrate through the outer surface of the growth substrate, the tip being inside the growth substrate, thus forming a growth pocket inside the growth substrate. The feed channel has the feed head into which the feed channel extends, and which is arranged inside the growth substrate for feeding seeds from the feed head to the growth pocket inside the growth substrate. The seeds are fed through the aperture at the feed head from the feed channel to the growth pocket outside the seed insertion device.
According to the invention the seed insertion device comprises an insertion tube forming the feed channel having the feed head. The tip is provided at the feed head of the feed channel such that the aperture extends through the feed head at the tip.
In other words, the insertion tube is arranged to penetrate through the outer surface of the growth substrate into the growth substrate. The feed head of the insertion tube is preferably tapered such that as the feed head progresses within the growth substrate, it forms the growth pocket inside the growth substrate. The aperture is provided at the tip of the feed head such that when the head has penetrated deep enough in the growth substrate, the seeds can be fed through the feed channel to the tip and through the aperture to the growth pocket.
According to the invention the seed insertion device further comprises an insertion tube forming the feed channel having the feed head; and a pushing core provided inside the insertion tube and arranged to be moved along the feed channel and projecting outwards from the feed head. The pushing core comprises the tip arranged to penetrate the growth substrate and to form the growth pocket inside the growth substrate.
The insertion tube may alternatively or in addition comprise a pushing core movably arranged inside the insertion tube. The pushing core may slide along the feed channel such that at least part of the pushing core slides out from the insertion tube to penetrate the growth substrate for forming the growth pocket. Thus the pushing core is arranged to form the growth pocket inside the growth substrate with the tip provided at the pushing core. When the growth pocket is formed in the growth substrate, the pushing core is drawn inside the insertion tube and the feed channel inside the insertion tube is provided for feeding the seeds. The same channel may thus serve for moving the pushing core and for feeding the seeds from the seed insertion device to the growth substrate.
According to the invention the seed insertion device comprises a spreading insert forming the feed channel having the feed head. The tip is provided at the feed head of the feed channel such that the aperture extends through the feed head at the tip.
The spreading insert may be a pair of inserts arranged to pass together through the outer surface of the growth substrate within the growth substrate and in the growth substrate they are pulled apart to form the growth pocket. The spreading insert comprises a feed channel in between the inserts, which the feed channel opens into the growth pocket when the inserts are pulled apart.
According to the invention the seed insertion device is further provided with a seed tube connected to the feed channel. The seed tube can be connected to a pressurized air source such that the seed tube is arranged to supply pressurized air together with the seeds to the feed channel. Alternatively, the seeds in the feed channel can for example be pushed mechanically by a rod or a fibre inside the feed channel.
The feed channel may thus comprise a side channel, i.e. the seed tube, which delivers seeds to the feed channel. For example, when the pushing core also uses the feed channel, then the seed tube may communicate with the feed channel at a point so that a free feed channel remains between the seed tube junction and the pushing core has been drawn away from the tip.
A growth substrate according to the invention comprises growth material and at least one seed present inside the growth substrate, the growth substrate has an outer surface. The growth substrate has a predetermined form with a depth dimension extending from the outer surface inward to the growth substrate. The form of the growth substrate is preferably a cylinder or a cone or a truncated cone or the like, such that the outer surface is preferably the end surface of the form. For example, when the form is a cylinder, the outer surface is one of the end surfaces. The outer surface is a surface that is exposed to growth conditions, such as light, from which the plant grows out of the growth substrate.
The growth substrate according to the invention comprises a growth pocket extending from the outer surface of the growth substrate into the growth substrate. The at least one seed is provided within the growth pocket such that said at least one seed is subjected to compression provided by elastic force of the growth material. The growth pocket is formed by a seed insertion device through penetrating the outer surface into the growth material and pushing the growth material apart such that the growth pocket is formed. The at least one seed is placed in the growth pocket of the growth substrate and the growth pocket is closed due to elastic forces of the growth material which push the growth material around the seed and close the growth pocket to prevent the connection between the at least one seed and the outer surface of the growth substrate. In other words, the elastic forces of the growth material close the growth pocket and keep the at least one seed inside the growth substrate.
According to the invention the growth pocket may be closed from the outer surface of the growth substrate due to the elastic force provided by the growth material. The growth material of the growth substrate returns to its original shape after the growth pocket is formed and the seed insertion device is removed from the growth pocket. Therefore, the at least one seed placed inside the growth pocket, preferably at a depth between one third and two thirds relative to the outer surface of the growth substrate. The elastic modulus (Young's modulus) of the growth material of the growth substrate measured at macroscopic scale is at least 3 kPa.
An advantage of the invention is that the method for placing seed becomes very simple and effective.
The invention is described in detail by means of specific embodiments with reference to the enclosed drawings, in which
The invention has been described above with reference to the examples shown in the figures. However, the invention is in no way restricted to the above examples but may vary within the scope of the claims.
Number | Date | Country | Kind |
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21177936.8 | Jun 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/065285 | 6/6/2022 | WO |