The present invention relates to the technical sector concerning the realisation of a blank for obtaining a cardboard box with which to box one or more articles.
In particular the invention relates to a method for realising a blank for boxing one or more articles from a cardboard sheet for packaging, and a relative machine for actuating the method.
A cardboard sheet for packaging can be used for various purposes, for example for forming a cardboard box.
In this case, it is necessary to first make fold lines, also known as score lines, which divide the cardboard sheet for packaging into numerous portions in such a way as to obtain a blank and, in a like way, cut lines.
The various portions of the blank can thus be easily folded about the score lines, obtaining a cardboard box for boxing one or more articles in a simple and rapid way, avoiding the formation of deformations and cracks in the cardboard sheet for packaging during the steps of folding.
To date, a known a method for realising a blank for boxing one or more articles from a cardboard sheet for packaging includes the use of, for the making of the score lines and cut lines, scoring tools or cutting tools of mechanical type, such as scoring cutters, blades or knives.
In a case where a cardboard sheet is fed in that has predetermined dimensions, the same for each work cycle, the tools can be positioned and configured to carry out always a same displacement path, as they are adjusted to carry out a predetermined activity on the cardboard sheet.
This aspect constitutes a limit, as, in entry to the machine carrying out the steps for realising a blank, for each work cycle cardboard sheets al having the same dimensions will have to be fed in, since otherwise the realising of the score lines or the cut lines might be done wrongly and with imprecision, i.e. not in the requested positions.
Further, again in a case where a cardboard sheet is fed in that has predetermined dimensions, or in a case in which a cardboard sheet is fed in that has different dimensions from the preceding, it might become necessary to make score lines in different points in one blank and a next blank, and, therefore, the tools will make score lines or cut lines in different positions as a function of the dimensions of the one or more articles to be boxed.
In this case, it will be necessary to demount the mechanical scoring tools and cutting tool, to reposition them and reconfigure them according to the dimensions of the one or more articles to be boxed.
In the most extreme cases, i.e. in a case in which it is impossible to reposition and reconfigure the mechanical cutting tools, recourse could be made to the use of a different machine, so as to be able to correctly make the score lines (i.e. in the requested positions).
Alternatively to the foregoing, the score lines or cut lines present on the blank can be made using a laser beam and: therefore, with scoring means of a laser-type.
However, though the scoring means of the laser type enable easy management of a size change since they are configured to be orientated as a function of the dimensions of one or more articles to be boxed and as a function of the cardboard sheet, the fact that they are of the laser type makes the scoring means particularly expensive resulting in an increase in production costs of the blank to be realised.
in the light of the above, the aim of the present invention consists in obviating the above-mentioned drawbacks of the prior art.
The above aims are attained by a method for realising a blank for boxing one or more articles from a cardboard sheet for packaging according to claim and by a machine for actuating the method for realising a blank for boxing one or more articles from a cardboard sheet for packaging according to claim 6.
Advantageously, the scoring means, comprising a first support which bears a first scoring tool and a second scoring tool and a second support which bears a third scoring tool and a fourth scoring tool, are moved along a first direction and second direction, parallel to the advancement direction, together with the movement, respectively, of the first scoring tool and the second scoring tool along the first support and of the third scoring tool and of the fourth scoring tool along the second support, enabling the realising of the score lines on the blank as a function of the dimensions detected and memorised of the one or more articles to be boxed.
Therefore it will be easily possible to feed cardboard sheets of different dimensions, as the realising of the score lines and, therefore, the movement of the scoring means, takes place as a function of the dimensions of one or more articles to be boxed.
The method and the machine that are the object of the present invention enable the realising of the score lines with lower costs with respect to the method and machine of known type, which use laser-type scoring means, while guaranteeing the same results obtained using those means.
Specific embodiments of the invention will be described in the following part of the present description, according to what is set down in the claims and with the aid of the accompanying tables of drawings, in which:
With reference to the appended tables of drawings, reference numeral (1) denotes in its entirety a blank for boxing one or more articles (3) from a cardboard sheet (2) for packaging.
In the following a method is described for realising a blank (1) for boxing one or more articles (3) from a cardboard sheet (2) for packaging, object of the present invention, comprising steps of:
On the basis of the dimensional values detected and memorised, the method further comprises steps of;
The method further comprises steps of:
The first score line (11) can be parallel to the first direction (D1) and to the second direction (D2) (see
In the same way, the second score line (12) can be parallel to the first direction (D1) and to the second direction (D2) (see
The blank (1), realised by carrying out the steps of the method as described in the foregoing, can comprise:
The cardboard sheet (2) can be a continuous cardboard sheet in the form of a cardboard strip.
In this case, the cardboard sheet (2) can be sectioned as a function of the dimensions of one or more articles (3) to be boxed.
Alternatively, the cardboard sheet (2) can be in the form of a sectioned cardboard sheet.
The steps of movement of the first support (5) and the second support (8) can be carried out when the cardboard sheet (2) assumes a fixed position or when the cardboard sheet (2) moves along the advancement direction (D).
By the dimensions of one or more articles (3) is meant the dimensions of the upper face, the bottom and the lateral faces of the one or more articles (3) (see
The first support (5) and the second support (8) can be arranged parallel to one another (see
The first support (5) can be in the form of a bar and the first tool (6) and the second tool (7) can be slidable along the axis of extension of the first support (5) (see
The second support (8) can be in the form of a bar and the third tool (9) and the fourth tool (10) can be slidable along the axis of extension of the second support (8) (see
The first direction (D1) and the second direction (D2) can be parallel to one another (see
In a case where the first support (5) and the second support (8) are arranged on the same plane, the first direction (D1) and the second direction (D2) can coincide with one another (see
The first score line (11) and the second score line (12) can extend between a third lateral edge (2c) of the cardboard sheet (2) and a fourth lateral edge (2d) of the cardboard sheet (2), which the third lateral edge (2c) and fourth lateral edge (2d) of the cardboard sheet (2) are transversal to the advancement direction (D) (see
The third lateral edge (2c) and the fourth lateral edge (2d) join the first lateral edge (2a) and the second lateral edge (2b) of the cardboard sheet (2) to one another (see
During the step of movement of the first scoring tool (6) and of the second scoring tool (7), the tools can assume an extended position in which they are in contact with the cardboard sheet (2).
In the same way, during the step of movement of the third scoring tool (9) and of the fourth scoring tool (10), these can assume an extended position in which they are in contact with the cardboard sheet (2).
Further, during the step of movement of the first support (5), the first scoring tool (6) and the second scoring tool (7) can assume a retracted position in which they are not in contact with the cardboard sheet (2).
In the same way, during the movement of the second support (8), the third scoring tool (9) and the fourth scoring tool (10) can assume a retracted position in which they are not in contact with the cardboard sheet (2).
During the step of movement of the first support (6) and, contemporaneously, of the first scoring tool (6) and of the second scoring tool (7), should the first support (5) be moved in the same direction in which the cardboard sheet is fed along the advancement direction (D), the first scoring tool (6) and the second scoring tool (7) can be moved towards one another (see
Alternatively, the first scoring tool (6) and the second scoring tool (7) can be moved away from one another (not illustrated).
Like considerations can be made for the second support (8), the third scoring tool (9) and the fourth scoring tool (10) (see
In detail; in
The third score line (16) and the fourth score line (17) can be opposite one another (see
The third score line (16) and the fourth score line (17) can respectively have an inclination of 45° with respect to the advancement direction (D).
The third score line (16) and the fourth score line (17) can be inclined, respectively, towards the first score line (11) and the second score line (12) (see
The sixth score line (19) and the seventh score line (20) can be opposite one another (see
The sixth score line (19) and the seventh score line (20) can respectively have an inclination of 45° with respect to the advancement direction (D).
The sixth score line (19) and the seventh score line (20) can be inclined, respectively, towards the first score line (11) and the second score line (12) (see
The third score line (16) and the sixth score line (19) can be opposite one another.
The fourth score line (17) and the seventh score line (20) can be opposite one another.
The fifth score line (18) and the eighth score line (21) can be perpendicular to the first score line (11) and the second score line (12).
The third score line (16) can extend from a first point (21a) of the first lateral edge (2a) of the cardboard sheet (2) and the first intersection point (P1) (see
The fourth score line (17) can extend from a second point (21b) of the second lateral edge (2b) of the cardboard sheet (2) and the second intersection point (P2) (see
The sixth score line (19) can extend from a fifth point (25a) of the first lateral edge (2a) of the cardboard sheet (2) and the third intersection point (P3) (see
The seventh score line (20) can extend from a sixth point (26b) of the second lateral edge (2b) of the cardboard sheet (2) and the fourth intersection point (P4) (see
The eighth score line (21) can extend from a seventh point (27a) of the first lateral edge (2b) and an eighth point (28b) of the second lateral edge (2b) of the cardboard sheet (2) (see
The first support (5) can be arranged upstream with respect to the advancement direction (D) an the second support (8) can be arranged downstream with respect to the advancement direction (D) (see
The scoring means (4) preferably comprise: a third support (25) which is arranged transversally with respect to the advancement direction (D) and which is movable along a third direction (US) parallel to the advancement direction (D) and which bears a fifth scoring tool (26) and a sixth scoring tool (27), which are movable, mutually towards and away from one another, along the third support (25) and which bears a first cutting tool (28) and a second cutting tool (29), which are movable, mutually towards and away from one another, along the third support (25) (see
Further, on the basis of the dimensional values detected and mremorised, the method comprises steps of:
The blank (1), realised by carrying out the steps of the method as described in the foregoing, can advantageously comprise, in the central sector (13), a fifth lateral portion (55) that is hinged to the second lateral portion (52) (see
During the step of boxing one or more articles (3), and, therefore, the formation of a box (60) from the blank (1), the fifth lateral portion (55) superiorly covers the one or more articles (3) to be boxed, ensuring a closure of the box (60) formed (see
The third direction (D3) and the second direction (D2) can be parallel to one another.
Should the third support (25), the second support (8) and the first support (5) lie on a same plane, the third direction (03), the second direction (D2) and the first direction can coincide with one another.
The third support (25) can be in the shape of a bar, the fifth scoring tool (26) and the sixth scoring tool (27) can be slidable along the axis of extension of the third support (25).
The second support (8) can be arranged interposed between the first support (5) and the third support (25) (see
The fifth scoring tool (26) and the first cutting tool (28) can be moved contemporaneously along the third support (25) in such a way that the ninth score line (30) and the first cut line (31) are realised, at least partly, contemporaneously (see
The sixth scoring tool (27) and the second cutting tool (29) can be moved contemporaneously along the third support (25) in such a way that the ninth score line (30) and the second cut line (31a) are realised, at least partly, contemporaneously (see
The ninth score line (30), the eighth score line (21) and the fifth score line (18) can be parallel to one another.
The ninth score line (30) can be perpendicular to the first score line (11) and the second score line (12).
The scoring means (4) preferably comprise: a fourth support (32) which is arranged transversally to the advancement direction (D) and which is movable along a fourth direction (04) parallel to the advancement direction (D) and which bears a seventh scoring tool (33) and an eighth scoring tool (34), which are movable, mutually towards and away from one another, along the fourth support (32) and which bears a third cutting tool (35) and a fourth cutting tool (36), which are movable, mutually towards and away from one another, along the fourth support (32) (see
Further, on the basis of the dimensional values detected and memorised, the method comprises steps of:
The blank (1) realised with the steps of the above-described method advantageously comprises, in the first lateral sector (14), a first flap (56) which is hinged to the fifth lateral portion (55) and, in the second lateral sector (15), a second flap (57) which is hinged to the fifth lateral portion (55): the first flap (55) and the second flap (57) are arranged opposite with respect to the fifth lateral portion (55) (see
During the step of boxing one or more articles (3), and, therefore, the formation of a box (60) from the blank (1), the first flap (56) and the second flap (57) are overlapping, respectively, the third lateral portion (53) and the fourth lateral portion (54) to give the box a greater rigidity (see
The fourth direction (D4) and the third direction (03) can be parallel to one another.
Should the fourth support (32), the third support (25), the second support (8) and the first support (5) lie on a same plane, the fourth direction (D4), the third direction (D3), the second direction (D2) and the first direction can coincide with one another.
The first support (5), the second support (8), the third support (25) and the fourth support (32) can be moved contemporaneously.
The fourth support (32) can be in the form of a bar and the seventh scoring tool (33) and the eighth scoring tool (34) can be slidable along the axis of extension of the fourth support (32) (see
The tenth score line (37), the eighth score line (21) and the fifth score line (18) can be parallel to one another.
The seventh scoring tool (33) and the third cutting tool (35) can be moved contemporaneously along the fourth support (32) in such a way that the tenth score line (37) and the third cut line (38) are realised, at least partly, contemporaneously (see
The eighth scoring tool (34) and the fourth cutting tool (36) can be moved contemporaneously along the fourth support (32) in such a way that the tenth score line (37) and the fourth cut line (39) are realised, at least partly, contemporaneously (see
The third cutting tool (35) and the fourth cutting tool (36) are preferably rotatable with respect to a relative rotation axis (X3, X4) which is transversal to the fourth support (32).
Further, on the basis of the dimensional values detected and memorised, the method comprises steps of:
The blank (1), realised by carrying out the steps of the method as described in the foregoing, can advantageously comprise a third flap (58) which is hinged to the fifth lateral portion (55) and on which can be arranged fixing means (59) for the closing of the box (60) (see
The fifth cut line (40) and the sixth cut line (41) can be arranged perpendicularly, respectively, at the third cut line (38) and the fourth cut line (39) (see
The third lateral edge (2c) of the cardboard sheet (2) can be arranged in proximity of the seventh intersection point (P7) and of the eighth intersection 20, point (P8).
In detail,
With reference to
The above considerations in relation to the method of the present invention are also valid for the machine (61), also an object of the present invention.
In the same way, as regards the machine (61), the same advantages pertain as described in the foregoing in relation to the method for realising a blank (1) for boxing one or more articles (3) from a cardboard sheet (2) for packaging.
The first support (5) can be arranged upstream with respect to the advancement direction (0) and the second support (8) can be arranged downstream with respect to the advancement direction (D).
The scoring means (4) can comprise: a third support (25) which is arranged transversally with respect to the advancement direction (D) and which is movable along a third direction (03) parallel to the advancement direction (D) and which bears a fifth scoring tool (26) and a sixth scoring tool (27), which are movable, mutually towards and away from one another, along the third support (25) and which bears a first cutting tool (28) and a second cutting tool (29), which are movable, mutually towards and away from one another, along the third support (25).
Further, the scoring means (4) can comprise: a fourth support (32) which is arranged transversally to the advancement direction (D) and which is movable along a fourth direction (04) parallel to the advancement direction (D) and which bears a seventh scoring tool (33) and an eighth scoring tool (34), which are movable, mutually towards and away from one another, along the fourth support (32) and which bears a third cutting tool (35) and a fourth cutting tool (36), which are movable, mutually towards and away from one another, along the fourth support (32).
The third cutting tool (35) and the fourth cutting tool (36) can be rotatable with respect to a relative rotation axis (X3, X4) which is transversal to the fourth support (32).
The machine (61) can comprise cutting means (62) arranged for realising parallel cuts or transversal cuts to the advancement direction (D) so as to select the cardboard sheet (2) (see
These cutting means (62) can be arranged upstream with respect to the scoring means (4) along the advancement direction (D) (see
The machine (61) can further comprise a frame (63) which in turn comprises, a pair of longitudinal members (64a, 64b) which extend parallel to the advancement direction (D) with each provided with a guide (65a, 65b) along which the first support (5) and the second support (3) can slide (see
The first support (5) and the second support (8) can be moved by a relative motor (Sa, 8a) (see
In turn: the first scoring tool (6) and the second scoring tool (7) can be moved by a relative motor (5b) and the third scoring tool (9) and the fourth scoring tool (10) can be moved by a relative motor (8b) (see
With reference to
The third support (25) and the fourth support (32) can be moved by a relative motor (25a, 32a) (see
The third support (25) and the fourth support (32) can slide along the guides (65a, 65b) (see
In turn: the fifth scoring tool (26) the sixth scoring tool (27), the first cutting tool (28) and the second cutting tool (29) can be moved by a relative motor (not illustrated) and the seventh scoring tool (33), the eighth scoring tool (34), the third cutting tool (35) and the fourth cutting tool (36) can be moved by a relative motor (not illustrated).
The rotation of the third cutting tool (35) about the relative rotation axis (X3) and of the fourth cutting tool (36) about the relative rotation axis (X4) can be activated by a motor.
The first cutting tool (28), the second cutting tool (29), the third cutting tool (35) and the fourth cutting tool (36) can be in the shape of a blade.
Once the blank (1) has been realised, the one or more articles (3) are boxed with the box (60) obtained in the following steps:
Number | Date | Country | Kind |
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102021000019469 | Jul 2021 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/056684 | 7/20/2022 | WO |