The present invention is directed to an apparatus for generating and spraying a mist of droplets into a space or volume. More specifically, the present invention is a twin-fluid mist-generating apparatus which may spray the mist in multiple radial directions about a longitudinal axis of the apparatus.
Twin-fluid atomisers which can spray a mist radially over a 360 angle are known. One such atomiser has a longitudinal axis and comprises first and second opposing surfaces which define a driving fluid nozzle between them. The apparatus also has a process fluid passage having an inlet connectable to a supply of process fluid, and an outlet on one of the first and second surfaces so that process fluid is delivered to the driving fluid nozzle. The driving fluid nozzle has a nozzle inlet connectable to a supply of driving fluid, a nozzle outlet, and a throat portion intermediate the nozzle inlet and nozzle outlet. The nozzle throat has a cross sectional area which is less than that of either the nozzle inlet or the nozzle outlet. The driving fluid nozzle projects radially from the longitudinal axis such that the nozzle defines a rotational angle about the longitudinal axis.
A pressurised driving fluid such as compressed air, steam or nitrogen is supplied to the driving fluid nozzle inlet, and accelerates as it passes through the throat of the nozzle. Consequently, this accelerated driving fluid impinges upon the process fluid (e.g. water) which is entering the nozzle via the process fluid inlet. As the driving and process fluids come into contact with one another an energy transfer takes place, primarily as a result of mass and momentum transfer between the high velocity driving fluid and the relatively low velocity process fluid. This energy transfer imparts a shearing force on the process fluid, leading to the atomisation of the process fluid. This atomisation leads to the formation of a mist made up of a dispersed phase of process fluid droplets in a continuous vapour phase of driving fluid. The mist sprays from the apparatus over a rotational angle relative to the longitudinal axis L, and the rotational angle may be 360 degrees.
The preferred supply pressures of the apparatus, as well as the preferred mass flow ratios between the two fluid supplies, are dependent on the particular application for which the apparatus is to be used. Whilst conventional, fixed decontamination or fire suppression systems in a building or other enclosed space typically receive their decontamination or fire suppression fluid via a supply which is built into the building, twin-fluid mist generators of the type described above also require a dedicated supply of driving fluid. In this type of application the fixed apparatus must therefore also include pressurised supply tanks or canisters holding the driving fluid. Storing, transporting and replacing these canisters is inconvenient and time-consuming. Alternatively such systems may require powerful 3-phase compressors to supply sufficient compressed gas. Such systems require buildings which have a suitable 3-phase electricity supply or the system needs to come with a generator that can supply 3-phase electricity. An on-site 3-phase electricity supply may not be available in smaller commercial, domestic or public spaces such as, for example, shops, doctors surgeries, schools, nursing homes, private residences, commercial and private vehicles, ambulances, and fire engines. Such conventional, fixed decontamination or fire suppression mist generators may be unsuitable in some applications where it may be desirable to spray mist for fire suppression or decontamination into a smaller enclosure. It is also desirable to provide a portable system that can be moved to a desired location and either plugged into the local single phase mains supply, or use smaller compressed gas canisters that can be recharged using a compressor that can be plugged into that local mains supply.
It is an aim of the present invention to obviate or mitigate one or more of the aforementioned disadvantages.
According to a first aspect of the present invention, there is provided a mist generating apparatus, comprising:
The process fluid passage outlet may open into the nozzle between the nozzle throat and the nozzle outlet.
The nozzle inlet, throat and outlet may be co-axial with a longitudinal axis of the apparatus. The at least one process fluid outlet may open into the nozzle perpendicular, or at an oblique angle, to the longitudinal axis of the apparatus.
The apparatus may further comprise:
The nozzle may extend circumferentially about the body such that the nozzle covers a rotational angle about the longitudinal axis. The rotational angle may be substantially 360 degrees.
A “perforated member” is a member having one or more apertures therein. The perforated member breaks up the process fluid flow into discrete jets or droplets as the process fluid exits the process fluid outlet and passes through the apertures within the perforated member. The aperture(s) may take the form of one or more slots, or one or more holes. The perforated member may comprise a plate located between the or each process fluid passage outlet and the nozzle, the plate having a group of apertures adjacent the or each process fluid passage outlet. Alternatively, the perforated member may comprise a plate located between the process fluid passage outlet and the nozzle, the plate having a plurality of apertures forming a ring around the plate. The apertures may be of uniform size. The apertures may be circular and each have a diameter of about 0.1 mm to 0.5 mm. Most preferably, the apertures are about 0.2 mm in diameter. Alternatively, the perforated member may comprise a plate located between the process fluid passage outlet and the nozzle, the plate having a single aperture forming a ring around the plate. In any event, in order to break up the process fluid flow the aperture(s) within the perforated member must have a total cross sectional area which is less than that of the respective process fluid outlet across which those apertures lie.
The apparatus may further comprise a baffle located in the nozzle, the baffle including one or more sections which close off a portion of the rotational angle covered by the nozzle. The baffle may have three sections, each of which closes off a 90 degree segment of the rotational angle covered by the nozzle.
Each pair of adjacent baffle sections defines a baffle opening therebetween, each baffle opening having a baffle inlet, baffle outlet and baffle throat intermediate the baffle inlet and baffle outlet, wherein the baffle throat has a cross sectional area which is smaller than that of both the baffle inlet and baffle outlet.
The body may comprise a first portion in which the driving fluid passage and one or more process fluid passages are located, and a second portion which can be detachably fixed to the first portion, wherein the perforated member lies upon the first portion and defines a first nozzle surface and the second portion has a second nozzle surface such that when the first and second portions are attached the nozzle is defined between the first and second nozzle surfaces.
The body may have a total height of about 20.1 to 40.5 mm and a diameter of about 25 to 30 mm. Most preferably, the body may have a total height of about 30 mm and a diameter of about 28.6 mm.
According to a second aspect of the invention there is provided a mist generating apparatus, comprising:
According to a third aspect of the present invention there is provided a mist generating system, comprising:
The system may further comprise a compressor located between the driving fluid source and the nozzle inlet. The compressor may be powered by mains electricity.
The system may further comprise a pump located between the process fluid source and the process fluid passage.
According to a fourth aspect of the present invention, there is provided a method of generating a mist, comprising the steps of:
accelerating the driving fluid through the nozzle throat such that the driving fluid applies a shearing force to the process fluid jet having passed through the perforated member, thereby forming a dispersed phase of process fluid droplets in a continuous vapour phase of driving fluid; and
spraying the dispersed process fluid droplets and continuous driving fluid phase from the nozzle outlet.
The driving fluid may be compressible. The driving fluid may be selected from the group comprising compressed air, nitrogen or steam.
The driving fluid may be accelerated to sonic or supersonic velocity downstream of the nozzle throat.
The process fluid may be a liquid. The process fluid may be selected from the group comprising water, a liquid fire suppressant, a liquid decontaminant and a liquid disinfectant.
According to a fifth aspect of the invention there is provided a method of assembling a mist generating apparatus, the method comprising the steps of:
A preferred embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
a) and 1(b) are side and bottom views, respectively, of a mist generating apparatus;
a);
a) and 1(b) show views of a mist generating apparatus, generally designated 10. The apparatus has a generally cylindrical body made up of a lower body portion 12 and an upper body portion 14 which is removably attached to the lower body portion 12. The lower body portion 12 has a base 16 which includes a number of fluid inlets into which supply connectors may be inserted in order to supply fluids to the apparatus 10. In this preferred embodiment, there is one driving fluid inlet 18 (not shown in
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The manner in which the mist generating system and apparatus operate will now be described. In this illustrative embodiment the system and apparatus are to be utilised in a decontamination or cleaning application. The apparatus 10 is firstly positioned at an appropriate location within a room or enclosed space whereby the mist generated by the apparatus may cover the entire room or at least a particular area and/or piece of equipment. The apparatus 10 is then connected to the volumes of driving fluid 60 and process fluid 80 in the manner illustrated in
Referring to
At the same time as the process fluid is supplied to the process fluid passages 32 in the apparatus 10, the driving fluid passes from its supply source 60 into the mains-powered compressor 70. The compressed driving fluid then flows from the compressor 70 into the central driving fluid passage 30 of the apparatus 10 via driving fluid inlet 18.
The preferred mass flow ratios between the driving and process fluids are dependent on the particular application for which the apparatus is to be used. For example, in a decontamination application the mass flow ratio between the process fluid and driving fluid is preferably between 1:1 and 2:1. In other words, in the preferred range the mass flow ratio would be 1-2 kg of process fluid for every 1 kg of driving fluid. The flow rate of the driving and process fluids is preferably at least 0.1 kg/min. In a fire suppression application the mass flow ratio between the two fluids is between 2:1 and 8:1, with 2-8 kg of process fluid for every 1 kg of driving fluid.
As the driving fluid reaches the end of the passage 30 it passes into the nozzle inlets 54 defined by the cutaway segments 52 in the baffle member 50. As can be seen best in
As the driving fluid enters each nozzle segment 52, the reduced cross sectional area of the nozzle throat 56 causes the driving fluid to undergo a significant acceleration. This acceleration causes the velocity of the driving fluid to significantly increase, preferably to at least sonic velocity and most preferably to a supersonic velocity depending on the parameters of the driving fluid supplied to the apparatus. The driving fluid then comes into contact with the jets of process fluid which have entered the nozzle via the holes 48 in the perforated member 46.
As the driving and process fluids come into contact with one another an energy transfer takes place, primarily as a result of mass and momentum transfer between the high velocity driving fluid and the relatively low velocity process fluid. This energy transfer imparts a shearing force on the process fluid jets, leading to atomisation of the process fluid into droplets. This atomisation leads to the formation of a mist made up of a dispersed phase of process fluid droplets in a continuous vapour phase of driving fluid. The mist sprays from the apparatus 10 in the radial direction relative to the axis L, and over the 30 degree rotational angles about axis L which are dictated by the segments 52 in the baffle member 50.
Forcing the process fluid through perforated sections before entering the nozzle allows the apparatus to use lower flow rates without adversely affecting the small droplet sizes obtained by larger, known devices. This means that the apparatus may be used in conjunction with a driving fluid supply that is supplied via a mains-powered compressor rather than a more powerful one which must use a 3-phase power supply. Furthermore, using a baffle member to provide the nozzle segments means that the nozzle gap, and hence nozzle performance, can be adjusted by using a number of interchangeable baffle members of varied thickness. In addition, the number of nozzle segments can also be varied by the interchangeable baffle members.
Although the process fluid passages and associated outlets shown in the preferred embodiment are preferably substantially perpendicular to the radial direction of the nozzle, the or each process fluid outlet may alternatively be at an angle of between 20 and 40 degrees relative to the radial direction of the nozzle.
As discussed above the perforated member or perforated member may provide one or more holes, or one or more slots, adjacent each process fluid outlet. Where slots are provided, they may be straight or curved. The holes or slots may be laser cut. Where one or more holes are provided, they may be angled upstream in the nozzle, in other words against the direction of driving fluid flow through the nozzle.
Whilst the preferred embodiment of the invention is a nozzle which sprays radially over a rotational angle of coverage, the present invention is equally applicable to an axially-extending apparatus. In such a case, the nozzle may be co-axial with the driving fluid passage, and the process fluid outlet(s) containing the perforated member(s) may open into the nozzle perpendicular, or at an oblique angle, to the longitudinal axis of the apparatus.
Whilst the driving fluid used in the preferred embodiment is compressed air, other compressible fluids such as, for example, nitrogen or steam may be used instead. Although the preferred process fluid described above is water, other fluids may be used such as a liquid decontaminant or disinfectant, for example.
The apparatus may have fewer than three process fluid inlets, passages and associated nozzle segments or the apparatus may have more than three. The baffle member should preferably have as many segments as there are process fluid passages in the lower body portion. The apparatus may have at least one process fluid inlet, passage and nozzle segment.
These and other modifications and improvements may be incorporated without departing from the scope of the invention.
Number | Date | Country | Kind |
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1304713.9 | Mar 2013 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/054898 | 3/12/2014 | WO | 00 |