The present invention relates to a noise absorbing panel for use in a sound absorbing guard rail.
A guard rail is provided at the lateral side of a road with the object of limiting personal injuries by absorbing the energy of a vehicle veering off the road by catching and slowing down the vehicle. Added to this primary function it is also found attractive to provide the guard rails with noise reducing means.
Accordingly, a sound absorbing guard rail of such kind is known from EP 1 528 158 A1. Herein the sound absorbing panels are made of aluminium or made transparent.
Another example of a guard rail with noise reducing measures is known from WO 2010/018028 A1, where a perforated plate is provided behind the guard rail beam.
In order to ensure road safety and to reduce the risk of personal injuries it is required that a guard rail must be able to absorb the impact of a collision without disintegrating. This requirement is also applicable to the noise reducing means. This requirement is to avoid flying objects and/or sharp fractures which can cause severe personal injuries in case of a collision. In the guard rails with noise-reducing measures mentioned above, the casing in aluminium or transparent materials, such as glass or plastic, is brittle, costly and may not withstand a vehicle impact without breaking apart.
By providing noise-reducing panels described above, the risk of disintegrating the panel during an impact is considered too high and it is therefore an object of the present invention to provide a guard rail with noise reducing means which can withstand the impact of a vehicle colliding with the guard rail.
According to the invention, this object is achieved by a guard rail of the initially mentioned kind, wherein the noise absorbing panel comprises a noise absorbing material board which is encased in an energy absorbing material provided with openings. Such an energy absorbing material provided with openings can be formed by a mesh, a grid or a perforated material.
By the invention it is found advantageous that the noise absorbing panel is contained in an energy absorbing material, e.g. said mesh, whereby an improved noise absorbing panel in a guard rail system may be achieved, which also meets the requirements concerning impact absorption and avoids disintegration at an impact with a vehicle.
The noise absorbing material is preferably a mineral wool fibre board, which has very good noise-absorbing characteristics. However, it is realised that the noise absorbing panels can also be made with other materials like foam material, integrated or partial rubber material, integrated or partial plastic material, or other noise absorbing material resistant in regard to weather conditions and wear effects next to traffic ways.
In the preferred embodiment of the invention, the energy absorbing material is a stretch-metal netting encasing said noise absorbing material board. Stretch-metal or expanded metal provide very good energy-absorbing characteristics as the netting made of stretch-metal can be deformed to a large degree when impacted. Depending on the design of the stretch metal netting it is possible to provide different stretch behaviour in respective stress directions. E.g. it is possible to provide a higher stress resistance and thereby a higher energy absorption in an impact situation in longitudinal direction of the traffic way than in vertical direction. In those directions, where the stretch metal netting provides a higher stress resistance, the meshes of the stretch metal netting may provide a higher amount of deformation. In those directions where the stretch metal netting has less stress resistance, the meshes of the stretch metal netting deform less. This can be achieved e.g. by rhombus formed meshes, which have a longer diagonal in vertical direction and a shorter diagonal in the horizontal direction. Thereby, the ability of deformation of the rhombus formed meshes in horizontal direction is higher than in vertical direction. Braking of the panels in any situation, in particular in a crash-situation, is to be avoided.
Moreover, in addition to the mechanical behaviour of the netting made of stretch-metal, in particular in a stress situation, such a material can also provide additional beneficial optical and/or mechanical effects. The stretch metal may provide a surface structure with different groups of surfaces which are intentionally oriented into a particular direction. Thereby, it is possible to achieve particular optical reflection effects such that impacting light from a vehicle is reflected in preferred directions by certain groups of surfaces of the net material, whereas the impacting light is being dispersed in other less preferred directions. Moreover, inclining the groups of surfaces in preferred directions may also support that particular objects colliding with the net material may slide along the surface of the material with less friction in certain preferred directions, whereas objects impacting from another direction experience higher friction.
As an alternative to the stretch metal netting, the energy absorbing material can be formed of perforated metal sheets, multi-slit metal sheets, plastic nets, fibre reinforced plastic or rubber material, etc.
Besides that the mineral wool fibre board, and more preferably a stone wool material, has very good noise-absorbing characteristics, another advantage by in particular stone wool as the material is that this material fire-resistant. The energy absorbing material, e.g. the stretch-metal netting, provides protection of the mineral wool and can further contribute to the energy absorption at an impact due to a collision into the guard rail and the energy absorbing material, e.g. stretch-metal netting, also ensures that the sound absorbing panel does not disintegrate at such an impact. This synergy between the sound absorbing material formed e.g. by a mineral wool fibre board and the energy absorbing material, e.g. stretch-metal, is advantageous and results in an improved noise absorbing panel in a guard rail, which also meets the requirements concerning impact absorption and avoids disintegration at an impact with a vehicle.
By the term stretch-metal netting is meant an expanded metal sheet, which is made by a process of slit and stretch. The process may involve a precision die which slits and stretches the sheet material in a single operation. Expanded metal is manufactured through cutting and expanding a solid sheet of metal in special machines. The machines cut and stretch the metal, expand it to a seamless mesh without joints. The production contains no welded joints and no woven threads, which contributes to the unique qualities of expanded metal. The mesh that is produced after expansion of the cut metal gives the material an excellent carrying capacity.
The material is then processed through a set of rollers, which adjusts the final thickness. The stretch-metal in the netting is a ductile metal capable of absorbing energy while being plastically deformed.
Preferably, the stretch-metal is galvanised steel. This is advantageous as it is weather resistant and inexpensive to produce and very ductile and deformable by deforming the mesh structure of the stretch metal netting when impacted. By galvanising the stretched metal sharp edges will also be rounded. However, it is by the invention realised that other types of protective coatings, such as plastic coating, paint or the like, may be used.
As an alternative or as a supplement to stretch-metal, the energy absorbing mesh could be a perforated metal sheet, a plastic netting or the like and/or a combination thereof, encasing said noise absorbing material board.
In an embodiment, the netting is a panel which encloses at least the main sides and the top side of the mineral wool fibre board. Preferably, the encasing is made from the stretch-metal netting panel which is bent into a box-like shape around the mineral wool fibre board and with mounting panels provided at each of the end sides.
By the invention it is realised that the stretch-metal netting panel may be produced with non-stretched areas at each of the end sections for receiving the mounting panels at each end for mounting the sound absorber to the supporting posts. Hereby, any sharp edges or pointy ends in the netting structure may be avoided, thereby reducing any risk of personal injuries to persons when handling the noise absorbing panel or during a collision with the guard rail. Moreover, as the noise absorbing panel may be installed in cities e.g. at parapets, this feature of the invention prevents the risk of injuring pedestrians or cyclists.
The noise absorbing panel is preferably approx. 90 cm in height and approx. 260 cm in length. This means that the panels may fit between posts in the usual guard rail structure designs. Alternatively, the panels may be positioned behind the post, as viewed from the traffic way, wherein a pair of two consecutive posts can be arranged in a distance of approx. 1 m, 1.3 m, 2 m or 4 m, respectively. However, any dimensioning of the noise absorbing panel is encountered by the present invention. In particular, it is preferred to provide noise absorbing panels in predetermined standardized dimensions which match to the usual pre-confectioned guardrail sets for different applications. By the invention it is realised that the panels may alternatively also be mounted in front of the posts, i.e. between the posts and the guard rail. According to one embodiment of the invention, the panels are not directly interconnected or mechanically fixed to one another. Instead, they are mounted to the posts or the guard rail and arranged next to one another without a mutual fixation. In other instances, the panels can be mechanically connected.
In preferred embodiments, the sound absorbing material board, in particular the mineral wool fibre board, may also be provided with a density within the range of 60-150 kg/m3, preferably 80-120 kg/m3, more preferably 80-100 kg/m3. Hereby, noise absorbing panels are provided in a size which is easy to handle during mounting.
In an embodiment, the board is preferably provided with a protective fabric on its road-facing side. Hereby, the mineral fibre board is protected from salt, dirt and the like from the road. The fabric may be a fleece, i.e. a non-woven fabric, which is weather and UV resistant ensuring a long lifetime of the sound absorbing panel.
In addition to this feature, it is possible to provide the protective fabric with a structured surface having different appearances depending on the perspective. Thereby it is possible to provide optical effects depending on an actual line of vision. For example, the fleece and thereby the noise absorbing panel may reflect incident light more or less intensely depending on the actual incident angle. It is also possible to provide the protective fabric with particular light absorbing effects such that it has a different colour depending on the actual incident angle of light or line of vision. Thereby, the fleece may reflect light when illuminated from one driving direction of a traffic way and fully or partially absorb or deflect light when illuminated from the other driving direction of said traffic way. Besides design features, this feature may also provide functional benefits when the sound absorbing panel is installed next to a traffic way.
By the present invention, it is found advantageous that the noise absorbing panel is provided in either a planar configuration or a curved configuration. Another advantage of the stretch-metal netting encasing the mineral fibre board is also that the stretch metal netting is manually deformable so that the noise panel is bendable into a preferred curved shape. As an alternative, if using more rigid less bendable panels, shorter panels can be used and arranged in a polygonal course for an installation at curved traffic ways.
In an embodiment of the invention, the guard rail is made of a beam, preferably made of a steel profile in a predetermined cross-sectional shape. The beam may be provided with sound reducing means, such as one or more sections of perforations.
As an alternative to a profile beam, the guard rail could be a tube or a wire.
According to a further embodiment of the present invention, the noise absorbing panel can be provided at the respective axial end portions with end profiles. Such end profiles may have I-, H-, U- or C-shape. Using end profiles with I-, H-shape allows a connection of two consecutive noise absorbing panels which can be introduced in the respective recesses provided by this shape profile. U- or C-shaped profiles can be used as end profiles of respective noise absorbing panels in case no further noise absorbing panel is to be connected.
According to a further embodiment of the invention, end portions of noise absorbing panels can be at least partially covered by cover elements. Those cover elements can be formed from material which is elastically deformable and which has good noise absorbing characteristics, e.g from rubber material. It is possible to fix such singular elements to the energy absorbing mesh material on both sides of the noise absorbing panel, respectively. As an alternative, it is possible to provide cover elements which cover an end portion of the noise absorbing panel by surrounding or encompassing this end portion partially or completely. The cover element can be fixed by additional fixing means or it can be clamped to the noise absorbing panel. Holding ribs increasing friction or providing a form fit can be formed to the cover elements in order to engage with the noise absorbing panel, in particular with the end portions of the energy absorbing mesh material. The cover element can provide an elastically deformable structure, preferably rounded, in the center of the end face which can be brought in contact with the corresponding elastically deformable structure at an opposing cover element of an approximate noise absorbing panel. The elastically deformable structure can be formed by a rounded projection integrally formed within the cover, e.g. with a rounded projection surface. This allows to compensate tolerances when mounting or assembling the system and moreover provides additional noise absorbing characteristics also in the interfaces between two approximate noise absorbing panels.
In the following the invention is described in more detail with reference to the accompanying drawings, in which:
With reference to
The noise absorbing panel 6 comprises a noise absorbing material board 10 which is encased in an energy absorbing mesh 12 (see
In
In
Three embodiments of the noise absorbing panel 6 are shown in
Protective profiles 16, 16′, 16″ are provided between the noise absorbing material board 10 and the energy absorbing mesh 12. In
As mentioned above, the noise absorbing material board 10 is encased in an energy absorbing mesh 12. This mesh 12 is provided as a netting and is preferably made of stretch-metal or also called expanded metal. Such a netting of expanded metal is manufactured through cutting and expanding a solid sheet of metal in special machines. The machines cut and stretch the metal, expand it to a seamless mesh without joints. The mesh is hereby made up by ribs 12′ and rhombus-like shaped openings 12″ as shown in
The mesh 12 of expanded metal is advantageous as this type of mesh is highly deformable without breaking and can therefore absorb a high amount of energy in case of an impact and at the same time prevent the noise absorbing material 10 encased in the mesh 12 from being disintegrated and scattered around the in the event of a vehicle impact of the guard rail system. The expanded metal mesh is formed such that it is more deformable in the longitudinal direction along the road than in the vertical direction. The expanded metal mesh 12 is preferably bent into shape so as to form cover for the front and back sides of the noise absorbing board 10 as well as at least the top side. Preferably, the mesh 12 is also formed so it covers at least a portion of the bottom side of the noise absorbing board 10.
As mentioned in relation to
In the following
In
In
The perforations may be provided in the guard rail beams 8 with different patterns. In
It is to be added that the noise absorbing panel 6 also shows an additional protection layer 212 formed between the noise absorbing material board 10 and the energy absorbing mesh material 12. This additional protection layer 212 can be provided for protecting the noise absorbing material board 10 from dirt, water, or other external influences. Moreover, it can provide optical effects, e.g. particular reflection effects or light absorbing effects depending certain angular ranges. This additional protection layer can be provided in each embodiment as described above, independent from other structural features described.
Finally, as can be seen in
Above, the invention is described with reference to some currently preferred embodiments. However, it is realised that other embodiments may be provided without departing from the scope of the invention as defined in the accompanying claims.
Number | Date | Country | Kind |
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16178826.0 | Jul 2016 | EP | regional |
This application is the U.S. national stage of PCT/EP2017/067089 filed Jul. 7, 2017, which claims priority of European Patent Application 16178826.0 filed Jul. 11, 2016 of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/067089 | 7/7/2017 | WO | 00 |