A PATIENT INTERFACE AND A POSITIONING AND STABILISING STRUCTURE FOR A PATIENT INTERFACE

Abstract
A positioning and stabilising structure for a patient interface is arranged to provide a force to hold a seal-forming structure of the patient interface in a therapeutically effective position on a patient's head in use. The positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures for transforming from the compact configuration to the expanded configuration.
Description
1 CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of Singapore Patent Application No. 10202107470S, filed Jul. 7, 2021, the entire contents of which is hereby incorporated by reference in its entirety.


2 BACKGROUND OF THE TECHNOLOGY
2.1 Field of the Technology

The present technology relates to one or more of the screening, diagnosis, monitoring, treatment, prevention and amelioration of respiratory-related disorders. The present technology also relates to medical devices or apparatus, and their use.


2.2 Description of the Related Art
2.2.1 Human Respiratory System and its Disorders

The respiratory system of the body facilitates gas exchange. The nose and mouth form the entrance to the airways of a patient.


The airways include a series of branching tubes, which become narrower, shorter and more numerous as they penetrate deeper into the lung. The prime function of the lung is gas exchange, allowing oxygen to move from the inhaled air into the venous blood and carbon dioxide to move in the opposite direction. The trachea divides into right and left main bronchi, which further divide eventually into terminal bronchioles. The bronchi make up the conducting airways, and do not take part in gas exchange. Further divisions of the airways lead to the respiratory bronchioles, and eventually to the alveoli. The alveolated region of the lung is where the gas exchange takes place, and is referred to as the respiratory zone. See “Respiratory Physiology”, by John B. West, Lippincott Williams & Wilkins, 9th edition published 2012.


A range of respiratory disorders exist. Certain disorders may be characterised by particular events, e.g. apneas, hypopneas, and hyperpneas.


Examples of respiratory disorders include Obstructive Sleep Apnea (OSA), Cheyne-Stokes Respiration (CSR), respiratory insufficiency, Obesity Hyperventilation Syndrome (OHS), Chronic Obstructive Pulmonary Disease (COPD), Neuromuscular Disease (NMD) and Chest wall disorders.


Obstructive Sleep Apnea (OSA), a form of Sleep Disordered Breathing (SDB), is characterised by events including occlusion or obstruction of the upper air passage during sleep. It results from a combination of an abnormally small upper airway and the normal loss of muscle tone in the region of the tongue, soft palate and posterior oropharyngeal wall during sleep. The condition causes the affected patient to stop breathing for periods typically of 30 to 120 seconds in duration, sometimes 200 to 300 times per night. It often causes excessive daytime somnolence, and it may cause cardiovascular disease and brain damage. The syndrome is a common disorder, particularly in middle aged overweight males, although a person affected may have no awareness of the problem. See U.S. Pat. No. 4,944,310 (Sullivan).


Cheyne-Stokes Respiration (CSR) is another form of sleep disordered breathing. CSR is a disorder of a patient's respiratory controller in which there are rhythmic alternating periods of waxing and waning ventilation known as CSR cycles. CSR is characterised by repetitive de-oxygenation and re-oxygenation of the arterial blood. It is possible that CSR is harmful because of the repetitive hypoxia. In some patients CSR is associated with repetitive arousal from sleep, which causes severe sleep disruption, increased sympathetic activity, and increased afterload. See U.S. Pat. No. 6,532,959 (Berthon-Jones).


Respiratory failure is an umbrella term for respiratory disorders in which the lungs are unable to inspire sufficient oxygen or exhale sufficient CO2 to meet the patient's needs. Respiratory failure may encompass some or all of the following disorders.


A patient with respiratory insufficiency (a form of respiratory failure) may experience abnormal shortness of breath on exercise.


Obesity Hyperventilation Syndrome (OHS) is defined as the combination of severe obesity and awake chronic hypercapnia, in the absence of other known causes for hypoventilation. Symptoms include dyspnea, morning headache and excessive daytime sleepiness.


Chronic Obstructive Pulmonary Disease (COPD) encompasses any of a group of lower airway diseases that have certain characteristics in common. These include increased resistance to air movement, extended expiratory phase of respiration, and loss of the normal elasticity of the lung. Examples of COPD are emphysema and chronic bronchitis. COPD is caused by chronic tobacco smoking (primary risk factor), occupational exposures, air pollution and genetic factors. Symptoms include: dyspnea on exertion, chronic cough and sputum production.


Neuromuscular Disease (NMD) is a broad term that encompasses many diseases and ailments that impair the functioning of the muscles either directly via intrinsic muscle pathology, or indirectly via nerve pathology. Some NMD patients are characterised by progressive muscular impairment leading to loss of ambulation, being wheelchair-bound, swallowing difficulties, respiratory muscle weakness and, eventually, death from respiratory failure. Neuromuscular disorders can be divided into rapidly progressive and slowly progressive: (i) Rapidly progressive disorders: Characterised by muscle impairment that worsens over months and results in death within a few years (e.g. Amyotrophic lateral sclerosis (ALS) and Duchenne muscular dystrophy (DMD) in teenagers); (ii) Variable or slowly progressive disorders: Characterised by muscle impairment that worsens over years and only mildly reduces life expectancy (e.g. Limb girdle, Facioscapulohumeral and Myotonic muscular dystrophy). Symptoms of respiratory failure in NMD include: increasing generalised weakness, dysphagia, dyspnea on exertion and at rest, fatigue, sleepiness, morning headache, and difficulties with concentration and mood changes.


Chest wall disorders are a group of thoracic deformities that result in inefficient coupling between the respiratory muscles and the thoracic cage. The disorders are usually characterised by a restrictive defect and share the potential of long term hypercapnic respiratory failure. Scoliosis and/or kyphoscoliosis may cause severe respiratory failure. Symptoms of respiratory failure include: dyspnea on exertion, peripheral oedema, orthopnea, repeated chest infections, morning headaches, fatigue, poor sleep quality and loss of appetite.


A range of therapies have been used to treat or ameliorate such conditions. Furthermore, otherwise healthy individuals may take advantage of such therapies to prevent respiratory disorders from arising. However, these have a number of shortcomings.


2.2.2 Therapies

Various respiratory therapies, such as Continuous Positive Airway Pressure (CPAP) therapy, Non-invasive ventilation (NIV), Invasive ventilation (IV), and High Flow Therapy (HFT) have been used to treat one or more of the above respiratory disorders.


2.2.2.1 Respiratory Pressure Therapies

Respiratory pressure therapy is the application of a supply of air to an entrance to the airways at a controlled target pressure that is nominally positive with respect to atmosphere throughout the patient's breathing cycle (in contrast to negative pressure therapies such as the tank ventilator or cuirass).


Continuous Positive Airway Pressure (CPAP) therapy has been used to treat Obstructive Sleep Apnea (OSA). The mechanism of action is that continuous positive airway pressure acts as a pneumatic splint and may prevent upper airway occlusion, such as by pushing the soft palate and tongue forward and away from the posterior oropharyngeal wall. Treatment of OSA by CPAP therapy may be voluntary, and hence patients may elect not to comply with therapy if they find devices used to provide such therapy one or more of: uncomfortable, difficult to use, expensive and aesthetically unappealing.


Non-invasive ventilation (NIV) provides ventilatory support to a patient through the upper airways to assist the patient breathing and/or maintain adequate oxygen levels in the body by doing some or all of the work of breathing. The ventilatory support is provided via a non-invasive patient interface. NIV has been used to treat CSR and respiratory failure, in forms such as OHS, COPD, NMD and Chest Wall disorders. In some forms, the comfort and effectiveness of these therapies may be improved.


Invasive ventilation (IV) provides ventilatory support to patients that are no longer able to effectively breathe themselves and may be provided using a tracheostomy tube or endotracheal tube. In some forms, the comfort and effectiveness of these therapies may be improved.


2.2.2.2 Flow Therapies

Not all respiratory therapies aim to deliver a prescribed therapeutic pressure. Some respiratory therapies aim to deliver a prescribed respiratory volume, by delivering an inspiratory flow rate profile over a targeted duration, possibly superimposed on a positive baseline pressure. In other cases, the interface to the patient's airways is ‘open’ (unsealed) and the respiratory therapy may only supplement the patient's own spontaneous breathing with a flow of conditioned or enriched gas. In one example, High Flow therapy (HFT) is the provision of a continuous, heated, humidified flow of air to an entrance to the airway through an unsealed or open patient interface at a “treatment flow rate” that may be held approximately constant throughout the respiratory cycle. The treatment flow rate is nominally set to exceed the patient's peak inspiratory flow rate. HFT has been used to treat OSA, CSR, respiratory failure, COPD, and other respiratory disorders. One mechanism of action is that the high flow rate of air at the airway entrance improves ventilation efficiency by flushing, or washing out, expired CO2 from the patient's anatomical deadspace. Hence, HFT is thus sometimes referred to as a deadspace therapy (DST). Other benefits may include the elevated warmth and humidification (possibly of benefit in secretion management) and the potential for modest elevation of airway pressures. As an alternative to constant flow rate, the treatment flow rate may follow a profile that varies over the respiratory cycle.


Another form of flow therapy is long-term oxygen therapy (LTOT) or supplemental oxygen therapy. Doctors may prescribe a continuous flow of oxygen enriched air at a specified oxygen concentration (from 21%, the oxygen fraction in ambient air, to 100%) at a specified flow rate (e.g., 1 litre per minute (LPM), 2 LPM, 3 LPM, etc.) to be delivered to the patient's airway.


2.2.2.3 Supplementary Oxygen

For certain patients, oxygen therapy may be combined with a respiratory pressure therapy or HFT by adding supplementary oxygen to the pressurised flow of air. When oxygen is added to respiratory pressure therapy, this is referred to as RPT with supplementary oxygen. When oxygen is added to HFT, the resulting therapy is referred to as HFT with supplementary oxygen.


2.2.3 Respiratory Therapy Systems

These respiratory therapies may be provided by a respiratory therapy system or device. Such systems and devices may also be used to screen, diagnose, or monitor a condition without treating it.


A respiratory therapy system may comprise a Respiratory Pressure Therapy Device (RPT device), an air circuit, a humidifier, a patient interface, an oxygen source, and data management.


2.2.3.1 Patient Interface

A patient interface may be used to interface respiratory equipment to its wearer, for example by providing a flow of air to an entrance to the airways. The flow of air may be provided via a mask to the nose and/or mouth, a tube to the mouth or a tracheostomy tube to the trachea of a patient. Depending upon the therapy to be applied, the patient interface may form a seal, e.g., with a region of the patient's face, to facilitate the delivery of gas at a pressure at sufficient variance with ambient pressure to effect therapy, e.g., at a positive pressure of about 10 cmH2O relative to ambient pressure. For other forms of therapy, such as the delivery of oxygen, the patient interface may not include a seal sufficient to facilitate delivery to the airways of a supply of gas at a positive pressure of about 10 cmH2O. For flow therapies such as nasal HFT, the patient interface is configured to insufflate the nares but specifically to avoid a complete seal. One example of such a patient interface is a nasal cannula.


Certain other mask systems may be functionally unsuitable for the present field. For example, purely ornamental masks may be unable to maintain a suitable pressure. Mask systems used for underwater swimming or diving may be configured to guard against ingress of water from an external higher pressure, but not to maintain air internally at a higher pressure than ambient.


Certain masks may be clinically unfavourable for the present technology e.g. if they block airflow via the nose and only allow it via the mouth.


Certain masks may be uncomfortable or impractical for the present technology if they require a patient to insert a portion of a mask structure in their mouth to create and maintain a seal via their lips.


Certain masks may be impractical for use while sleeping, e.g. for sleeping while lying on one's side in bed with a head on a pillow.


The design of a patient interface presents a number of challenges. The face has a complex three-dimensional shape. The size and shape of noses and heads varies considerably between individuals. Since the head includes bone, cartilage and soft tissue, different regions of the face respond differently to mechanical forces. The jaw or mandible may move relative to other bones of the skull. The whole head may move during the course of a period of respiratory therapy.


As a consequence of these challenges, some masks suffer from being one or more of obtrusive, aesthetically undesirable, costly, poorly fitting, difficult to use, and uncomfortable especially when worn for long periods of time or when a patient is unfamiliar with a system. Wrongly sized masks can give rise to reduced compliance, reduced comfort and poorer patient outcomes. Masks designed solely for aviators, masks designed as part of personal protection equipment (e.g. filter masks), SCUBA masks, or for the administration of anaesthetics may be tolerable for their original application, but nevertheless such masks may be undesirably uncomfortable to be worn for extended periods of time, e.g., several hours. This discomfort may lead to a reduction in patient compliance with therapy. This is even more so if the mask is to be worn during sleep.


CPAP therapy is highly effective to treat certain respiratory disorders, provided patients comply with therapy. If a mask is uncomfortable, or difficult to use a patient may not comply with therapy. Since it is often recommended that a patient regularly wash their mask, if a mask is difficult to clean (e.g., difficult to assemble or disassemble), patients may not clean their mask and this may impact on patient compliance.


While a mask for other applications (e.g. aviators) may not be suitable for use in treating sleep disordered breathing, a mask designed for use in treating sleep disordered breathing may be suitable for other applications.


For these reasons, patient interfaces for delivery of CPAP during sleep form a distinct field.


2.2.3.1.1 Seal-Forming Structure

Patient interfaces may include a seal-forming structure. Since it is in direct contact with the patient's face, the shape and configuration of the seal-forming structure can have a direct impact on the effectiveness and comfort of the patient interface.


A patient interface may be partly characterised according to the design intent of where the seal-forming structure is to engage with the face in use. In one form of patient interface, a seal-forming structure may comprise a first sub-portion to form a seal around the left naris and a second sub-portion to form a seal around the right naris. In one form of patient interface, a seal-forming structure may comprise a single element that surrounds both nares in use. Such single element may be designed to for example overlay an upper lip region and a nasal bridge region of a face. In one form of patient interface a seal-forming structure may comprise an element that surrounds a mouth region in use, e.g. by forming a seal on a lower lip region of a face. In one form of patient interface, a seal-forming structure may comprise a single element that surrounds both nares and a mouth region in use. These different types of patient interfaces may be known by a variety of names by their manufacturer including nasal masks, full-face masks, nasal pillows, nasal puffs and oro-nasal masks.


A seal-forming structure that may be effective in one region of a patient's face may be inappropriate in another region, e.g. because of the different shape, structure, variability and sensitivity regions of the patient's face. For example, a seal on swimming goggles that overlays a patient's forehead may not be appropriate to use on a patient's nose.


Certain seal-forming structures may be designed for mass manufacture such that one design fit and be comfortable and effective for a wide range of different face shapes and sizes. To the extent to which there is a mismatch between the shape of the patient's face, and the seal-forming structure of the mass-manufactured patient interface, one or both must adapt in order for a seal to form.


One type of seal-forming structure extends around the periphery of the patient interface, and is intended to seal against the patient's face when force is applied to the patient interface with the seal-forming structure in confronting engagement with the patient's face. The seal-forming structure may include an air or fluid filled cushion, or a moulded or formed surface of a resilient seal element made of an elastomer such as a rubber. With this type of seal-forming structure, if the fit is not adequate, there will be gaps between the seal-forming structure and the face, and additional force will be required to force the patient interface against the face in order to achieve a seal.


Another type of seal-forming structure incorporates a flap seal of thin material positioned about the periphery of the mask so as to provide a self-sealing action against the face of the patient when positive pressure is applied within the mask. Like the previous style of seal forming portion, if the match between the face and the mask is not good, additional force may be required to achieve a seal, or the mask may leak. Furthermore, if the shape of the seal-forming structure does not match that of the patient, it may crease or buckle in use, giving rise to leaks.


Another type of seal-forming structure may comprise a friction-fit element, e.g. for insertion into a naris, however some patients find these uncomfortable.


Another form of seal-forming structure may use adhesive to achieve a seal. Some patients may find it inconvenient to constantly apply and remove an adhesive to their face.


A range of patient interface seal-forming structure technologies are disclosed in the following patent applications, assigned to ResMed Limited: WO 1998/004,310; WO 2006/074,513; WO 2010/135,785.


One form of nasal pillow is found in the Adam Circuit manufactured by Puritan Bennett. Another nasal pillow, or nasal puff is the subject of U.S. Pat. No. 4,782,832 (Trimble et al.), assigned to Puritan-Bennett Corporation.


ResMed Limited has manufactured the following products that incorporate nasal pillows: SWIFT™ nasal pillows mask, SWIFT™ II nasal pillows mask, SWIFT™ LT nasal pillows mask, SWIFT™ FX nasal pillows mask and MIRAGE LIBERTY™ full-face mask. The following patent applications, assigned to ResMed Limited, describe examples of nasal pillows masks: International Patent Application WO2004/073,778 (describing amongst other things aspects of the ResMed Limited SWIFT™ nasal pillows), US Patent Application 2009/0044808 (describing amongst other things aspects of the ResMed Limited SWIFT™ LT nasal pillows); International Patent Applications WO 2005/063,328 and WO 2006/130,903 (describing amongst other things aspects of the ResMed Limited MIRAGE LIBERTY™ full-face mask); International Patent Application WO 2009/052,560 (describing amongst other things aspects of the ResMed Limited SWIFT™ FX nasal pillows).


2.2.3.1.2 Positioning and Stabilising

A seal-forming structure of a patient interface used for positive air pressure therapy is subject to the corresponding force of the air pressure to disrupt a seal. Thus a variety of techniques have been used to position the seal-forming structure, and to maintain it in sealing relation with the appropriate portion of the face.


One technique is the use of adhesives. See for example US Patent Application Publication No. US 2010/0000534. However, the use of adhesives may be uncomfortable for some.


Another technique is the use of one or more straps and/or stabilising harnesses. Many such harnesses suffer from being one or more of ill-fitting, bulky, uncomfortable and awkward to use.


Another issue which arises in relation to positioning and stabilising structures is that they can sometimes be confusing to set up, especially if the patient has to do so unaided. This is particularly the case when there are many straps, or a complicated arrangement of straps, that need to be attached to a seal-forming structure and/or other components of a patient interface so that the patient can begin therapy.


2.2.3.2 Respiratory Pressure Therapy (RPT) Device

A respiratory pressure therapy (RPT) device may be used individually or as part of a system to deliver one or more of a number of therapies described above, such as by operating the device to generate a flow of air for delivery to an interface to the airways. The flow of air may be pressure-controlled (for respiratory pressure therapies) or flow-controlled (for flow therapies such as HFT). Thus RPT devices may also act as flow therapy devices. Examples of RPT devices include a CPAP device and a ventilator.


Air pressure generators are known in a range of applications, e.g. industrial-scale ventilation systems. However, air pressure generators for medical applications have particular requirements not fulfilled by more generalised air pressure generators, such as the reliability, size and weight requirements of medical devices. In addition, even devices designed for medical treatment may suffer from shortcomings, pertaining to one or more of: comfort, noise, ease of use, efficacy, size, weight, manufacturability, cost, and reliability.


An example of the special requirements of certain RPT devices is acoustic noise.


Table of noise output levels of prior RPT devices (one specimen only, measured using test method specified in ISO 3744 in CPAP mode at 10 cmH2O).















A-weighted sound
Year


RPT Device name
pressure level dB(A)
(approx.)

















C-Series TangoTM
31.9
2007


C-Series TangoTM with Humidifier
33.1
2007


S8 EscapeTM II
30.5
2005


S8 EscapeTM II with H4iTM
31.1
2005


Humidifier


S9 AutoSetTM
26.5
2010


S9 AutoSetTM with H5i Humidifier
28.6
2010









One known RPT device used for treating sleep disordered breathing is the S9 Sleep Therapy System, manufactured by ResMed Limited. Another example of an RPT device is a ventilator. Ventilators such as the ResMed Stellar™ Series of Adult and Paediatric Ventilators may provide support for invasive and non-invasive non-dependent ventilation for a range of patients for treating a number of conditions such as but not limited to NMD, OHS and COPD.


The ResMed Elisée™ 150 ventilator and ResMed VS III™ ventilator may provide support for invasive and non-invasive dependent ventilation suitable for adult or paediatric patients for treating a number of conditions. These ventilators provide volumetric and barometric ventilation modes with a single or double limb circuit. RPT devices typically comprise a pressure generator, such as a motor-driven blower or a compressed gas reservoir, and are configured to supply a flow of air to the airway of a patient. In some cases, the flow of air may be supplied to the airway of the patient at positive pressure. The outlet of the RPT device is connected via an air circuit to a patient interface such as those described above.


The designer of a device may be presented with an infinite number of choices to make. Design criteria often conflict, meaning that certain design choices are far from routine or inevitable. Furthermore, the comfort and efficacy of certain aspects may be highly sensitive to small, subtle changes in one or more parameters.


2.2.3.3 Air Circuit

An air circuit is a conduit or a tube constructed and arranged to allow, in use, a flow of air to travel between two components of a respiratory therapy system such as the RPT device and the patient interface. In some cases, there may be separate limbs of the air circuit for inhalation and exhalation. In other cases, a single limb air circuit is used for both inhalation and exhalation.


2.2.3.4 Humidifier

Delivery of a flow of air without humidification may cause drying of airways. The use of a humidifier with an RPT device and the patient interface produces humidified gas that minimizes drying of the nasal mucosa and increases patient airway comfort. In addition, in cooler climates, warm air applied generally to the face area in and about the patient interface is more comfortable than cold air.


A range of artificial humidification devices and systems are known, however they may not fulfil the specialised requirements of a medical humidifier.


Medical humidifiers are used to increase humidity and/or temperature of the flow of air in relation to ambient air when required, typically where the patient may be asleep or resting (e.g. at a hospital). A medical humidifier for bedside placement may be small. A medical humidifier may be configured to only humidify and/or heat the flow of air delivered to the patient without humidifying and/or heating the patient's surroundings. Room-based systems (e.g. a sauna, an air conditioner, or an evaporative cooler), for example, may also humidify air that is breathed in by the patient, however those systems would also humidify and/or heat the entire room, which may cause discomfort to the occupants. Furthermore, medical humidifiers may have more stringent safety constraints than industrial humidifiers


While a number of medical humidifiers are known, they can suffer from one or more shortcomings. Some medical humidifiers may provide inadequate humidification, some are difficult or inconvenient to use by patients.


2.2.3.5 Oxygen Source

Experts in this field have recognized that exercise for respiratory failure patients provides long term benefits that slow the progression of the disease, improve quality of life and extend patient longevity. Most stationary forms of exercise like tread mills and stationary bicycles, however, are too strenuous for these patients. As a result, the need for mobility has long been recognized. Until recently, this mobility has been facilitated by the use of small compressed oxygen tanks or cylinders mounted on a cart with dolly wheels. The disadvantage of these tanks is that they contain a finite amount of oxygen and are heavy, weighing about 50 pounds when mounted.


Oxygen concentrators have been in use for about 50 years to supply oxygen for respiratory therapy. Traditional oxygen concentrators have been bulky and heavy making ordinary ambulatory activities with them difficult and impractical. Recently, companies that manufacture large stationary oxygen concentrators began developing portable oxygen concentrators (POCs). The advantage of POCs is that they can produce a theoretically endless supply of oxygen. In order to make these devices small for mobility, the various systems necessary for the production of oxygen enriched gas are condensed. POCs seek to utilize their produced oxygen as efficiently as possible, in order to minimise weight, size, and power consumption. This may be achieved by delivering the oxygen as series of pulses, each pulse or “bolus” timed to coincide with the onset of inhalation. This therapy mode is known as pulsed oxygen delivery (POD) or demand mode, in contrast with traditional continuous flow delivery more suited to stationary oxygen concentrators.


2.2.3.6 Data Management

There may be clinical reasons to obtain data to determine whether the patient prescribed with respiratory therapy has been “compliant”, e.g. that the patient has used their RPT device according to one or more “compliance rules”. One example of a compliance rule for CPAP therapy is that a patient, in order to be deemed compliant, is required to use the RPT device for at least four hours a night for at least 21 of 30 consecutive days. In order to determine a patient's compliance, a provider of the RPT device, such as a health care provider, may manually obtain data describing the patient's therapy using the RPT device, calculate the usage over a predetermined time period, and compare with the compliance rule. Once the health care provider has determined that the patient has used their RPT device according to the compliance rule, the health care provider may notify a third party that the patient is compliant.


There may be other aspects of a patient's therapy that would benefit from communication of therapy data to a third party or external system.


Existing processes to communicate and manage such data can be one or more of costly, time-consuming, and error-prone.


2.2.3.7 Vent Technologies

Some forms of treatment systems may include a vent to allow the washout of exhaled carbon dioxide. The vent may allow a flow of gas from an interior space of a patient interface, e.g., the plenum chamber, to an exterior of the patient interface, e.g., to ambient.


The vent may comprise an orifice and gas may flow through the orifice in use of the mask. Many such vents are noisy. Others may become blocked in use and thus provide insufficient washout. Some vents may be disruptive of the sleep of a bed partner 1100 of the patient 1000, e.g. through noise or focused airflow.


ResMed Limited has developed a number of improved mask vent technologies. See International Patent Application Publication No. WO 1998/034,665; International Patent Application Publication No. WO 2000/078,381; U.S. Pat. No. 6,581,594; US Patent Application Publication No. US 2009/0050156; US Patent Application Publication No. 2009/0044808.


Table of noise of prior masks (ISO 17510-2:2007, 10 cmH2O pressure at 1 m)


















A-weighted
A-weighted





sound power
sound pressure




level dB(A)
dB(A)
Year


Mask name
Mask type
(uncertainty)
(uncertainty)
(approx.)



















Glue-on (*)
nasal
50.9
42.9
1981


ResCare
nasal
31.5
23.5
1993


standard (*)


ResMed
nasal
29.5
21.5
1998


MirageTM (*)


ResMed
nasal
36 (3)
28 (3)
2000


UltraMirageTM


ResMed
nasal
32 (3)
24 (3)
2002


Mirage


ActivaTM


ResMed
nasal
30 (3)
22 (3)
2008


Mirage


MicroTM


ResMed
nasal
29 (3)
22 (3)
2008


MirageTM


SoftGel


ResMed
nasal
26 (3)
18 (3)
2010


MirageTM FX


ResMed
nasal
37  
29  
2004


Mirage
pillows


SwiftTM (*)


ResMed
nasal
28 (3)
20 (3)
2005


Mirage SwiftTM
pillows


II


ResMed
nasal
25 (3)
17 (3)
2008


Mirage SwiftTM
pillows


LT


ResMed AirFit
nasal
21 (3)
13 (3)
2014


P10
pillows





(* one specimen only, measured using test method specified in ISO 3744 in CPAP mode at 10 cmH2O)






Sound pressure values of a variety of objects are listed below















A-weighted sound



Object
pressure dB(A)
Notes

















Vacuum cleaner: Nilfisk
68
ISO 3744 at


Walter Broadly Litter Hog: B+ Grade

1 m distance


Conversational speech
60
1 m distance


Average home
50


Quiet library
40


Quiet bedroom at night
30


Background in TV studio
20









2.2.4 Screening, Diagnosis, and Monitoring Systems

Polysomnography (PSG) is a conventional system for diagnosis and monitoring of cardio-pulmonary disorders, and typically involves expert clinical staff to apply the system. PSG typically involves the placement of 15 to 20 contact sensors on a patient in order to record various bodily signals such as electroencephalography (EEG), electrocardiography (ECG), electrooculograpy (EOG), electromyography (EMG), etc. PSG for sleep disordered breathing has involved two nights of observation of a patient in a clinic, one night of pure diagnosis and a second night of titration of treatment parameters by a clinician. PSG is therefore expensive and inconvenient. In particular, it is unsuitable for home screening/diagnosis/monitoring of sleep disordered breathing.


Screening and diagnosis generally describe the identification of a condition from its signs and symptoms. Screening typically gives a true/false result indicating whether or not a patient's SDB is severe enough to warrant further investigation, while diagnosis may result in clinically actionable information. Screening and diagnosis tend to be one-off processes, whereas monitoring the progress of a condition can continue indefinitely. Some screening/diagnosis systems are suitable only for screening/diagnosis, whereas some may also be used for monitoring.


Clinical experts may be able to screen, diagnose, or monitor patients adequately based on visual observation of PSG signals. However, there are circumstances where a clinical expert may not be available, or a clinical expert may not be affordable. Different clinical experts may disagree on a patient's condition. In addition, a given clinical expert may apply a different standard at different times.


3 BRIEF SUMMARY OF THE TECHNOLOGY

The present technology is directed towards providing medical devices used in the screening, diagnosis, monitoring, amelioration, treatment, or prevention of respiratory disorders having one or more of improved comfort, cost, efficacy, ease of use and manufacturability.


A first aspect of the present technology relates to apparatus used in the screening, diagnosis, monitoring, amelioration, treatment or prevention of a respiratory disorder.


Another aspect of the present technology relates to methods used in the screening, diagnosis, monitoring, amelioration, treatment or prevention of a respiratory disorder.


An aspect of certain forms of the present technology is to provide methods and/or apparatus that improve the compliance of patients with respiratory therapy.


One form of the present technology comprises a patient interface comprising a positioning and stabilising structure having an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprising one or more resilient structures configured to transform the positioning and stabilizing structure from the compact configuration to the expanded configuration.


Another aspect of one form of the present technology is a positioning and stabilising structure having an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprising one or more resilient structures for transforming from the compact configuration to the expanded configuration.


One form of the present technology comprises a positioning and stabilising structure being arranged to provide a force to hold a seal-forming structure of the patient interface in a therapeutically effective position on a patient's head in use; wherein the positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures configured to transform the positioning and stabilising structure from the compact configuration to the expanded configuration, and wherein at least one of said one or more resilient structures comprises a first plurality of relatively rigid blocks arranged along at least a portion of the positioning and stabilising structure, and wherein the first plurality of relatively rigid blocks are connected together.


One form of the present technology comprises a patient interface comprising: a plenum chamber pressurisable to a therapeutic pressure of at least 4 cmH2O above ambient air pressure; a seal-forming structure constructed and arranged to form a seal with a region of the patient's face surrounding an entrance to the patient's airways, the seal-forming structure constructed and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use; and a positioning and stabilising structure to provide a force to hold the seal-forming structure in a therapeutically effective position on the patient's head; wherein the patient interface is configured to allow the patient to breathe from ambient through their mouth in the absence of a flow of pressurised air through the plenum chamber inlet port, or the patient interface is configured to leave the patient's mouth uncovered; wherein the positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures for transforming from the compact configuration to the expanded configuration; and wherein at least one of said one or more resilient structures comprises a first plurality of relatively rigid blocks arranged along at least a portion of the positioning and stabilising structure, and wherein the first plurality of relatively rigid blocks are connected together.


In some forms, a) the expanded configuration is a substantially in-use configuration; b) the compact configuration is flattened and/or folded relative to the expanded configuration; c) each block of the plurality of relatively rigid blocks are spaced apart from one another in the expanded configuration and at least partially in contact in the compact configuration; d) the positioning and stabilising structure comprises one or more straps, and wherein at least one of said one or more resilient structures is attached to and/or integrated in the one or more straps; and/or e) a first plurality of relatively rigid blocks arranged along a first textile portion of a first strap of said one or more straps.


In some forms, a) the first plurality of relatively rigid blocks are connected by a first elastic member; b) the first elastic member comprises a first elastic thread that passes through the first plurality of relatively rigid blocks, and the first plurality of relatively rigid blocks is attached to the first textile portion; c) the first plurality of blocks have respective sizes and/or inter-block spacings to impart the predetermined curvature; d) the first elastic thread is arranged at a distance from the first textile portion to impart the predetermined curvature; e) the first elastic member is the first textile portion, and wherein the first plurality of blocks form a sleeve around the first textile portion; f) the first plurality of blocks have respective shapes and/or sizes and/or inter-block spacings to impart the predetermined curvature; and/or g) each of the first plurality of blocks are trapezoidal in sagittal cross-section.


In some forms, a) at least one of said one or more resilient structures comprises a second plurality of relatively rigid blocks arranged along a second textile portion of a second strap of said one or more straps, and wherein the second plurality of relatively rigid blocks are connected by a second elastic member; b) the second elastic member comprises a second elastic thread that passes through the second plurality of relatively rigid blocks, and the second plurality of relatively rigid blocks is attached to the second textile portion; c) the second plurality of blocks have respective sizes and/or inter-block spacings to impart the predetermined curvature; d) the second elastic thread is arranged at a distance from the second textile portion to impart the predetermined curvature; e) the second elastic member is the second textile portion, and wherein the second plurality of blocks form a sleeve around the second textile portion; f) the second plurality of blocks have respective shapes and/or sizes and/or inter-block spacings to impart the predetermined curvature; and/or g) each of the second plurality of blocks are trapezoidal in sagittal cross-section.


One form of the present technology comprises a positioning and stabilising structure being arranged to provide a force to hold a seal-forming structure of the patient interface in a therapeutically effective position on a patient's head in use; wherein the positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures for transforming from the compact configuration to the expanded configuration, and wherein at least one of said one or more resilient structures is a connector that is located at a junction between two or more straps and imparts respective predetermined angles between respective pairs of the two or more straps in the expanded configuration.


One form of the present technology comprises a patient interface comprising: a plenum chamber pressurisable to a therapeutic pressure of at least 4 cmH2O above ambient air pressure; a seal-forming structure constructed and arranged to form a seal with a region of the patient's face surrounding an entrance to the patient's airways, the seal-forming structure constructed and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use; and a positioning and stabilising structure to provide a force to hold the seal-forming structure in a therapeutically effective position on the patient's head; wherein the patient interface is configured to allow the patient to breathe from ambient through their mouth in the absence of a flow of pressurised air through the plenum chamber inlet port, or the patient interface is configured to leave the patient's mouth uncovered; wherein the positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures for transforming from the compact configuration to the expanded configuration; and wherein at least one of said one or more resilient structures is a connector that is located at a junction between two or more straps of the positioning and stabilising structure and imparts respective predetermined angles between respective pairs of the two or more straps in the expanded configuration.


In some forms, a) the connector comprises two or more connector arms that are pivotable with respect to each other and biased by a spring; b) the spring is a torsion spring; c) a pivot point of the torsion spring is coaxial with a common pivot point of the two or more connector arms; d) the two or more connector arms are overlayed in the compact configuration and are spaced apart in the expanded configuration; and/or e) the spring is a V-shaped resilient member having a pivot point that is offset from a common pivot point of the two or more connector arms in the expanded position.


In some forms, a) the expanded configuration is a substantially in-use configuration; b) the compact configuration is flattened and/or folded relative to the expanded configuration; c) the one or more resilient structures includes an internal stop in order to control the respective predetermined angles; and/or d) the stop is a channel, and wherein the one or more resilient structures further includes a prong configured to engage the stop.


In some forms, a) the two or more straps comprises a neck strap configured to contact an occipital region of the patient's head, a crown strap configured to contact a superior portion of the patient's head, and a lower connector strap configured to connect to the plenum chamber, and wherein the one or more resilient structures joins the neck strap, the crown strap, and the lower connector strap together; and/or b) the predetermined angle between adjacent straps is approximately equal.


One form of the present technology comprises a positioning and stabilising structure being arranged to provide a force to hold a seal-forming structure of the patient interface in a therapeutically effective position on a patient's head in use; wherein the positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures for transforming from the compact configuration to the expanded configuration, and wherein the positioning and stabilising structure comprises one or more straps, and wherein at least one of said one or more resilient structures is attached to and/or integrated in the one or more straps.


One form of the present technology comprises a patient interface comprising: a plenum chamber pressurisable to a therapeutic pressure of at least 4 cmH2O above ambient air pressure; a seal-forming structure constructed and arranged to form a seal with a region of the patient's face surrounding an entrance to the patient's airways, the seal-forming structure constructed and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use; and a positioning and stabilising structure to provide a force to hold the seal-forming structure in a therapeutically effective position on the patient's head; wherein the patient interface is configured to allow the patient to breathe from ambient through their mouth in the absence of a flow of pressurised air through the plenum chamber inlet port, or the patient interface is configured to leave the patient's mouth uncovered; wherein the positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures for transforming from the compact configuration to the expanded configuration; and wherein the positioning and stabilising structure comprises one or more straps, and wherein at least one of said one or more resilient structures is attached to and/or integrated in the one or more straps.


In some forms, a) the expanded configuration is a substantially in-use configuration; b) the compact configuration is flattened and/or folded relative to the expanded configuration; c) the one or more resilient structures includes a strip of material having a different elasticity than that of the one or more straps; d) the one or more resilient structures impart a predetermined curvature to the one or more straps; and/or e) the one or more straps are constructed from a first textile material.


In some forms, a) the one or more resilient structures is constructed from a second textile material; b) the textile material is constructed from yarns comprising a blend of first fibers with a first degree of stretch and second fibers with a second degree of stretch that is greater than the first degree of stretch of the first fibers; c) the first fibers are one or more of nylon, polyester, and cotton; d) the second fibers is a thermoplastic elastomer and/or silicone; e) the textile material has a knitting structure including single jersey, interlock, plain weave, satin weave, and/or sateen weave; f) the one or more resilient structures includes a first zone and a second zone with a different elasticity than the first zone, and wherein the textile material includes a shading weave that uses separate groups of threads for warp threads and/or weft threads; and/or g) the one or more resilient structures has a variable width.


Another aspect of one form of the present technology is a patient interface that is moulded or otherwise constructed with a perimeter shape which is complementary to that of an intended wearer.


An aspect of one form of the present technology is a method of manufacturing apparatus.


An aspect of certain forms of the present technology is a medical device that is easy to use, e.g. by a person who does not have medical training, by a person who has limited dexterity, vision or by a person with limited experience in using this type of medical device.


An aspect of one form of the present technology is a portable RPT device that may be carried by a person, e.g., around the home of the person.


An aspect of one form of the present technology is a patient interface that may be washed in a home of a patient, e.g., in soapy water, without requiring specialised cleaning equipment. An aspect of one form of the present technology is a humidifier tank that may be washed in a home of a patient, e.g., in soapy water, without requiring specialised cleaning equipment.


The methods, systems, devices and apparatus described may be implemented so as to improve the functionality of a processor, such as a processor of a specific purpose computer, respiratory monitor and/or a respiratory therapy apparatus. Moreover, the described methods, systems, devices and apparatus may provide improvements in the technological field of automated management, monitoring and/or treatment of respiratory conditions, including, for example, sleep disordered breathing.


Of course, portions of the aspects may form sub-aspects of the present technology. Also, various ones of the sub-aspects and/or aspects may be combined in various manners and also constitute additional aspects or sub-aspects of the present technology.


Other features of the technology will be apparent from consideration of the information contained in the following detailed description, abstract, drawings and claims.





4 BRIEF DESCRIPTION OF THE DRAWINGS

The present technology is illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings, in which like reference numerals refer to similar elements including:


4.1 Respiratory Therapy Systems


FIG. 1A shows a system including a patient 1000 wearing a patient interface 3000, in the form of nasal pillows, receiving a supply of air at positive pressure from an RPT device 4000. Air from the RPT device 4000 is humidified in a humidifier 5000, and passes along an air circuit 4170 to the patient 1000. A bed partner 1100 is also shown. The patient is sleeping in a supine sleeping position.



FIG. 1B shows a system including a patient 1000 wearing a patient interface 3000, in the form of a nasal mask, receiving a supply of air at positive pressure from an RPT device 4000. Air from the RPT device is humidified in a humidifier 5000, and passes along an air circuit 4170 to the patient 1000.



FIG. 1C shows a system including a patient 1000 wearing a patient interface 3000, in the form of a full-face mask, receiving a supply of air at positive pressure from an RPT device 4000. Air from the RPT device is humidified in a humidifier 5000, and passes along an air circuit 4170 to the patient 1000. The patient is sleeping in a side sleeping position.


4.2 Respiratory System and Facial Anatomy


FIG. 2A shows an overview of a human respiratory system including the nasal and oral cavities, the larynx, vocal folds, oesophagus, trachea, bronchus, lung, alveolar sacs, heart and diaphragm.



FIG. 2B shows a view of a human upper airway including the nasal cavity, nasal bone, lateral nasal cartilage, greater alar cartilage, nostril, lip superior, lip inferior, larynx, hard palate, soft palate, oropharynx, tongue, epiglottis, vocal folds, oesophagus and trachea.



FIG. 2C is a front view of a face with several features of surface anatomy identified including the lip superior, upper vermilion, lower vermilion, lip inferior, mouth width, endocanthion, a nasal ala, nasolabial sulcus and cheilion. Also indicated are the directions superior, inferior, radially inward and radially outward.



FIG. 2D is a side view of a head with several features of surface anatomy identified including glabella, sellion, pronasale, subnasale, lip superior, lip inferior, supramenton, nasal ridge, alar crest point, otobasion superior and otobasion inferior. Also indicated are the directions superior & inferior, and anterior & posterior.



FIG. 2E is a further side view of a head. The approximate locations of the Frankfort horizontal and nasolabial angle are indicated. The coronal plane is also indicated.



FIG. 2F shows a base view of a nose with several features identified including naso-labial sulcus, lip inferior, upper Vermilion, naris, subnasale, columella, pronasale, the major axis of a naris and the midsagittal plane.



FIG. 2G shows a side view of the superficial features of a nose.



FIG. 2H shows subcutaneal structures of the nose, including lateral cartilage, septum cartilage, greater alar cartilage, lesser alar cartilage, sesamoid cartilage, nasal bone, epidermis, adipose tissue, frontal process of the maxilla and fibrofatty tissue.



FIG. 2I shows a medial dissection of a nose, approximately several millimeters from the midsagittal plane, amongst other things showing the septum cartilage and medial crus of greater alar cartilage.



FIG. 2J shows a front view of the bones of a skull including the frontal, nasal and zygomatic bones. Nasal concha are indicated, as are the maxilla, and mandible.



FIG. 2K shows a lateral view of a skull with the outline of the surface of a head, as well as several muscles. The following bones are shown: frontal, sphenoid, nasal, zygomatic, maxilla, mandible, parietal, temporal and occipital. The mental protuberance is indicated. The following muscles are shown: digastricus, masseter, sternocleidomastoid and trapezius.



FIG. 2L shows an anterolateral view of a nose.


4.3 Patient Interface


FIG. 3A shows a patient interface in the form of a nasal mask in accordance with one form of the present technology.



FIG. 3B shows a schematic of a cross-section through a structure at a point. An outward normal at the point is indicated. The curvature at the point has a positive sign, and a relatively large magnitude when compared to the magnitude of the curvature shown in FIG. 3C.



FIG. 3C shows a schematic of a cross-section through a structure at a point. An outward normal at the point is indicated. The curvature at the point has a positive sign, and a relatively small magnitude when compared to the magnitude of the curvature shown in FIG. 3B.



FIG. 3D shows a schematic of a cross-section through a structure at a point. An outward normal at the point is indicated. The curvature at the point has a value of zero.



FIG. 3E shows a schematic of a cross-section through a structure at a point. An outward normal at the point is indicated. The curvature at the point has a negative sign, and a relatively small magnitude when compared to the magnitude of the curvature shown in FIG. 3F.



FIG. 3F shows a schematic of a cross-section through a structure at a point. An outward normal at the point is indicated. The curvature at the point has a negative sign, and a relatively large magnitude when compared to the magnitude of the curvature shown in FIG. 3E.



FIG. 3G shows a cushion for a mask that includes two pillows. An exterior surface of the cushion is indicated. An edge of the surface is indicated. Dome and saddle regions are indicated.



FIG. 3H shows a cushion for a mask. An exterior surface of the cushion is indicated. An edge of the surface is indicated. A path on the surface between points A and B is indicated. A straight line distance between A and B is indicated. Two saddle regions and a dome region are indicated.



FIG. 3I shows the surface of a structure, with a one dimensional hole in the surface. The illustrated plane curve forms the boundary of a one dimensional hole.



FIG. 3J shows a cross-section through the structure of FIG. 3I. The illustrated surface bounds a two dimensional hole in the structure of FIG. 3I.



FIG. 3K shows a perspective view of the structure of FIG. 3I, including the two dimensional hole and the one dimensional hole. Also shown is the surface that bounds a two dimensional hole in the structure of FIG. 3I.



FIG. 3L shows a mask having an inflatable bladder as a cushion.



FIG. 3M shows a cross-section through the mask of FIG. 3L, and shows the interior surface of the bladder. The interior surface bounds the two dimensional hole in the mask.



FIG. 3N shows a further cross-section through the mask of FIG. 3L. The interior surface is also indicated.



FIG. 3O illustrates a left-hand rule.



FIG. 3P illustrates a right-hand rule.



FIG. 3Q shows a left ear, including the left ear helix.



FIG. 3R shows a right ear, including the right ear helix.



FIG. 3S shows a right-hand helix.



FIG. 3T shows a view of a mask, including the sign of the torsion of the space curve defined by the edge of the sealing membrane in different regions of the mask.



FIG. 3U shows a view of a plenum chamber 3200 showing a sagittal plane and a mid-contact plane.



FIG. 3V shows a view of a posterior of the plenum chamber of FIG. 3U. The direction of the view is normal to the mid-contact plane. The sagittal plane in FIG. 3V bisects the plenum chamber into left-hand and right-hand sides.



FIG. 3W shows a cross-section through the plenum chamber of FIG. 3V, the cross-section being taken at the sagittal plane shown in FIG. 3V. A ‘mid-contact’ plane is shown. The mid-contact plane is perpendicular to the sagittal plane. The orientation of the mid-contact plane corresponds to the orientation of a chord 3210 which lies on the sagittal plane and just touches the cushion of the plenum chamber at two points on the sagittal plane: a superior point 3220 and an inferior point 3230. Depending on the geometry of the cushion in this region, the mid-contact plane may be a tangent at both the superior and inferior points.



FIG. 3X shows the plenum chamber 3200 of FIG. 3U in position for use on a face. The sagittal plane of the plenum chamber 3200 generally coincides with the midsagittal plane of the face when the plenum chamber is in position for use. The mid-contact plane corresponds generally to the ‘plane of the face’ when the plenum chamber is in position for use. In FIG. 3X the plenum chamber 3200 is that of a nasal mask, and the superior point 3220 sits approximately on the sellion, while the inferior point 3230 sits on the lip superior.


4.4 Patient Interface of the Present Technology


FIG. 4 shows a front perspective view of a positioning and stabilising structure of a patient interface in an expanded configuration.



FIG. 5 is a front plan view of the positioning and stabilising structure of FIG. 4 in a compact, flattened, configuration that is more compact (in at least one dimension) than the expanded configuration.



FIG. 6A is a front plan view of part of an example of a strap of a positioning and stabilising structure, in a flattened configuration.



FIG. 6B is a side view of the example strap of FIG. 6A, in the flattened configuration.



FIG. 6C is a side view of the example strap of FIG. 6A, in the expanded configuration.



FIG. 7A is a front plan view of part of another example strap of a positioning and stabilising structure, in a flattened configuration.



FIG. 7B is a side view of the example strap of FIG. 7A, in the flattened configuration.



FIG. 7B-1 is a detail view of the strap of FIG. 7B, illustrating a pair of spaced apart members joined by a connector to allow movement into the compact configuration.



FIG. 7C is a side view of the example strap of FIG. 7A, in the expanded configuration.



FIG. 8A is a front plan view of part of a further example strap of a positioning and stabilising structure, in a flattened configuration.



FIG. 8B is a side view of the example strap of FIG. 8A, in the flattened configuration.



FIG. 8B-1 is a detail view of the strap of FIG. 8B, illustrating a pair of spaced apart members joined by a connector to allow movement into the compact configuration.



FIG. 8C is a side view of the example strap of FIG. 8A, in the expanded configuration.



FIG. 9 is a front perspective view of a patient interface of examples of the present technology being worn by a patient.



FIG. 10A shows a connector of the patient interface of FIG. 9, in a compact configuration.



FIG. 10B shows the connector in an expanded configuration.



FIG. 11A shows an alternative connector of the patient interface of FIG. 9, in a compact configuration.



FIG. 11B shows the connector of FIG. 11A in an expanded configuration.





5 DETAILED DESCRIPTION OF EXAMPLES OF THE TECHNOLOGY

Before the present technology is described in further detail, it is to be understood that the technology is not limited to the particular examples described herein, which may vary. It is also to be understood that the terminology used in this disclosure is for the purpose of describing only the particular examples discussed herein, and is not intended to be limiting.


The following description is provided in relation to various examples which may share one or more common characteristics and/or features. It is to be understood that one or more features of any one example may be combinable with one or more features of another example or other examples. In addition, any single feature or combination of features in any of the examples may constitute a further example.


5.1 Therapy

In one form, the present technology comprises a method for treating a respiratory disorder comprising applying positive pressure to the entrance of the airways of a patient 1000.


In certain examples of the present technology, a supply of air at positive pressure is provided to the nasal passages of the patient via one or both nares.


In certain examples of the present technology, mouth breathing is limited, restricted or prevented.


5.2 Respiratory Therapy Systems

In one form, the present technology comprises a respiratory therapy system for treating a respiratory disorder. The respiratory therapy system may comprise an RPT device 4000 for supplying a flow of air to the patient 1000 via an air circuit 4170 and a patient interface 3000.


5.3 Patient Interface of the Present Technology

A non-invasive patient interface 3000 in accordance with one aspect of the present technology comprises the following functional aspects: a seal-forming structure 3100, a plenum chamber 3200, a positioning and stabilising structure 3300, a vent 3400, one form of connection port 3600 for connection to air circuit 4170, and a forehead support 3700. In some forms a functional aspect may be provided by one or more physical components. In some forms, one physical component may provide one or more functional aspects. In use the seal-forming structure 3100 is arranged to surround an entrance to the airways of the patient so as to maintain positive pressure at the entrance(s) to the airways of the patient 1000. The sealed patient interface 3000 is therefore suitable for delivery of positive pressure therapy.


If a patient interface is unable to comfortably deliver a minimum level of positive pressure to the airways, the patient interface may be unsuitable for respiratory pressure therapy.


The patient interface 3000 in accordance with one form of the present technology is constructed and arranged to be able to provide a supply of air at a positive pressure above the ambient, for example at least 2, 4, 6, 10, or 20 cm1H2O with respect to ambient.


5.3.1 Seal-Forming Structure

In one form of the present technology, a seal-forming structure 3100 provides a target seal-forming region, and may additionally provide a cushioning function. The target seal-forming region is a region on the seal-forming structure 3100 where sealing may occur. The region where sealing actually occurs- the actual sealing surface- may change within a given treatment session, from day to day, and from patient to patient, depending on a range of factors including for example, where the patient interface was placed on the face, tension in the positioning and stabilising structure and the shape of a patient's face.


In one form the target seal-forming region is located on an outside surface of the seal-forming structure 3100.


In certain forms of the present technology, the seal-forming structure 3100 is constructed from a biocompatible material, e.g. silicone rubber.


A seal-forming structure 3100 in accordance with the present technology may be constructed from a soft, flexible, resilient material such as silicone.


In certain forms of the present technology, a system is provided comprising more than one a seal-forming structure 3100, each being configured to correspond to a different size and/or shape range. For example the system may comprise one form of a seal-forming structure 3100 suitable for a large sized head, but not a small sized head and another suitable for a small sized head, but not a large sized head.


5.3.1.1 Sealing Mechanisms

In one form, the seal-forming structure includes a sealing flange utilizing a pressure assisted sealing mechanism. In use, the sealing flange may readily respond to a system positive pressure in the interior of the plenum chamber 3200 acting on its underside to urge it into tight sealing engagement with the face. The pressure assisted mechanism may act in conjunction with elastic tension in the positioning and stabilising structure.


In one form, the seal-forming structure 3100 comprises a sealing flange and a support flange. The sealing flange comprises a relatively thin member with a thickness of less than about 1 mm, for example about 0.25 mm to about 0.45 mm, which extends around the perimeter of the plenum chamber 3200. Support flange may be relatively thicker than the sealing flange. The support flange is disposed between the sealing flange and the marginal edge of the plenum chamber 3200, and extends at least part of the way around the perimeter. The support flange is or includes a spring-like element and functions to support the sealing flange from buckling in use.


In one form, the seal-forming structure may comprise a compression sealing portion or a gasket sealing portion. In use the compression sealing portion, or the gasket sealing portion is constructed and arranged to be in compression, e.g. as a result of elastic tension in the positioning and stabilising structure.


In one form, the seal-forming structure comprises a tension portion. In use, the tension portion is held in tension, e.g. by adjacent regions of the sealing flange.


In one form, the seal-forming structure comprises a region having a tacky or adhesive surface.


In certain forms of the present technology, a seal-forming structure may comprise one or more of a pressure-assisted sealing flange, a compression sealing portion, a gasket sealing portion, a tension portion, and a portion having a tacky or adhesive surface.


5.3.1.2 Nose Bridge or Nose Ridge Region

In one form, the non-invasive patient interface 3000 comprises a seal-forming structure that forms a seal in use on a nose bridge region or on a nose-ridge region of the patient's face.


In one form, the seal-forming structure includes a saddle-shaped region constructed to form a seal in use on a nose bridge region or on a nose-ridge region of the patient's face.


5.3.1.3 Upper Lip Region

In one form, the non-invasive patient interface 3000 comprises a seal-forming structure that forms a seal in use on an upper lip region (that is, the lip superior) of the patient's face.


In one form, the seal-forming structure includes a saddle-shaped region constructed to form a seal in use on an upper lip region of the patient's face.


5.3.1.4 Chin-Region

In one form the non-invasive patient interface 3000 comprises a seal-forming structure that forms a seal in use on a chin-region of the patient's face.


In one form, the seal-forming structure includes a saddle-shaped region constructed to form a seal in use on a chin-region of the patient's face.


5.3.1.5 Forehead Region

In one form, the seal-forming structure that forms a seal in use on a forehead region of the patient's face. In such a form, the plenum chamber may cover the eyes in use.


5.3.1.6 Nasal Pillows

In one form the seal-forming structure of the non-invasive patient interface 3000 comprises a pair of nasal puffs, or nasal pillows, each nasal puff or nasal pillow being constructed and arranged to form a seal with a respective naris of the nose of a patient.


Nasal pillows in accordance with an aspect of the present technology include: a frusto-cone, at least a portion of which forms a seal on an underside of the patient's nose, a stalk, a flexible region on the underside of the frusto-cone and connecting the frusto-cone to the stalk. In addition, the structure to which the nasal pillow of the present technology is connected includes a flexible region adjacent the base of the stalk. The flexible regions may act in concert to facilitate a universal joint structure that is accommodating of relative movement both displacement and angular of the frusto-cone and the structure to which the nasal pillow is connected. For example, the frusto-cone may be axially displaced towards the structure to which the stalk is connected.


5.3.2 Plenum Chamber

The plenum chamber 3200 has a perimeter that is shaped to be complementary to the surface contour of the face of an average person in the region where a seal will form in use. In use, a marginal edge of the plenum chamber 3200 is positioned in close proximity to an adjacent surface of the face. Actual contact with the face is provided by the seal-forming structure 3100. The seal-forming structure 3100 may extend in use about the entire perimeter of the plenum chamber 3200. In some forms, the plenum chamber 3200 and the seal-forming structure 3100 are formed from a single homogeneous piece of material.


In certain forms of the present technology, the plenum chamber 3200 does not cover the eyes of the patient in use. In other words, the eyes are outside the pressurised volume defined by the plenum chamber. Such forms tend to be less obtrusive and/or more comfortable for the wearer, which may improve compliance with therapy.


In certain forms of the present technology, the plenum chamber 3200 is constructed from a transparent material, e.g. a transparent polycarbonate. The use of a transparent material may reduce the obtrusiveness of the patient interface, and help improve compliance with therapy. The use of a transparent material may aid a clinician to observe how the patient interface is located and functioning.


In certain forms of the present technology, the plenum chamber 3200 is constructed from a translucent material. The use of a translucent material may reduce the obtrusiveness of the patient interface, and help improve compliance with therapy.


5.3.3 Positioning and Stabilising Structure

The seal-forming structure 3100 of the patient interface 3000 of the present technology may be held in sealing position in use by the positioning and stabilising structure 3300.


In one form the positioning and stabilising structure 3300 provides a retention force at least sufficient to overcome the effect of the positive pressure in the plenum chamber 3200 to lift off the face.


In one form the positioning and stabilising structure 3300 provides a retention force to overcome the effect of the gravitational force on the patient interface 3000.


In one form the positioning and stabilising structure 3300 provides a retention force as a safety margin to overcome the potential effect of disrupting forces on the patient interface 3000, such as from tube drag, or accidental interference with the patient interface.


In one form of the present technology, a positioning and stabilising structure 3300 is provided that is configured in a manner consistent with being worn by a patient while sleeping. In one example the positioning and stabilising structure 3300 has a low profile, or cross-sectional thickness, to reduce the perceived or actual bulk of the apparatus. In one example, the positioning and stabilising structure 3300 comprises at least one strap having a rectangular cross-section. In one example the positioning and stabilising structure 3300 comprises at least one flat strap.


In one form of the present technology, a positioning and stabilising structure 3300 is provided that is configured so as not to be too large and bulky to prevent the patient from lying in a supine sleeping position with a back region of the patient's head on a pillow.


In one form of the present technology, a positioning and stabilising structure 3300 is provided that is configured so as not to be too large and bulky to prevent the patient from lying in a side sleeping position with a side region of the patient's head on a pillow.


In one form of the present technology, a positioning and stabilising structure 3300 is provided with a decoupling portion located between an anterior portion of the positioning and stabilising structure 3300, and a posterior portion of the positioning and stabilising structure 3300. The decoupling portion does not resist compression and may be, e.g. a flexible or floppy strap. The decoupling portion is constructed and arranged so that when the patient lies with their head on a pillow, the presence of the decoupling portion prevents a force on the posterior portion from being transmitted along the positioning and stabilising structure 3300 and disrupting the seal.


In one form of the present technology, a positioning and stabilising structure 3300 comprises a strap constructed from a laminate of a fabric patient-contacting layer, a foam inner layer and a fabric outer layer. In one form, the foam is porous to allow moisture, (e.g., sweat), to pass through the strap. In one form, the fabric outer layer comprises loop material to engage with a hook material portion.


In certain forms of the present technology, a positioning and stabilising structure 3300 comprises a strap that is extensible, e.g. resiliently extensible. For example the strap may be configured in use to be in tension, and to direct a force to draw a seal-forming structure into sealing contact with a portion of a patient's face. In an example the strap may be configured as a tie.


In one form of the present technology, the positioning and stabilising structure comprises a first tie, the first tie being constructed and arranged so that in use at least a portion of an inferior edge thereof passes superior to an otobasion superior of the patient's head and overlays a portion of a parietal bone without overlaying the occipital bone.


In one form of the present technology suitable for a nasal-only mask or for a full-face mask, the positioning and stabilising structure includes a second tie, the second tie being constructed and arranged so that in use at least a portion of a superior edge thereof passes inferior to an otobasion inferior of the patient's head and overlays or lies inferior to the occipital bone of the patient's head.


In one form of the present technology suitable for a nasal-only mask or for a full-face mask, the positioning and stabilising structure includes a third tie that is constructed and arranged to interconnect the first tie and the second tie to reduce a tendency of the first tie and the second tie to move apart from one another.


In certain forms of the present technology, a positioning and stabilising structure 3300 comprises a strap that is bendable and e.g. non-rigid. An advantage of this aspect is that the strap is more comfortable for a patient to lie upon while the patient is sleeping.


In certain forms of the present technology, a positioning and stabilising structure 3300 comprises a strap constructed to be breathable to allow moisture vapour to be transmitted through the strap,


In certain forms of the present technology, a system is provided comprising more than one positioning and stabilizing structure 3300, each being configured to provide a retaining force to correspond to a different size and/or shape range. For example the system may comprise one form of positioning and stabilizing structure 3300 suitable for a large sized head, but not a small sized head, and another. suitable for a small sized head, but not a large sized head.



FIG. 4 depicts a front perspective view of a positioning and stabilizing structure in the form of headgear 3300 according to an example of the present technology. It will be appreciated, though, that the features of the present technology may be adapted to many other types of headgear for patient interfaces, such as the positioning and stabilising structure or headgear 3300 of the patient interface 3000 of FIG. 3A.


The headgear 3300 includes a crown assembly or crown strap assembly 3315, upper connection straps or upper connection straps 3324, 3327 provided to the crown strap assembly 3315 and adapted to connect to upper headgear connectors of the patient interface, and lower connection straps or lower mask connection straps 3322, 3325 provided to the crown strap assembly 3315 and adapted to connect to lower headgear connectors of the patient interface. Crown strap assembly 3315 comprises neck strap 3301, lateral crown straps 3314, 3317 and top crown strap 3318. Neck strap or lower crown strap 3301 is connected to lateral crown straps 3314, 3317 as well as to lower connection straps 3322, 3325. The upper and lower connection straps 3324, 3327, 3322, 3325 are each provided with adjustment or fastening members 3331, e.g., hook and loop materials, magnets, mechanical fasteners, etc.


As noted above, the top crown strap 3318 and the lateral crown straps 3314, 3317 may be connected at and/or via portions of the upper connection straps 3324, 3327. An example joint is depicted in FIG. 3-2 of WO2013/026092 A1 and/or in FIG. 3-2 of U.S. Pat. No. 10,207,072, both of which are hereby incorporated by reference.


In an example, as shown in FIG. 4, the crown strap assembly 3315 may have a generally round three-dimensional shape adapted to cup the parietal bone and occipital bone of the patient's head in use. The crown strap assembly 3315 may have a three-dimensional contour curve substantially to fit to the shape of a user's crown and back of a user's head. The straps 3301, 3314, 3317, 3318 may at least partially not extend in the same plane thereby forming a three-dimensional shape of the crown strap assembly 3315. The top crown strap 3318 may be located on the top of the crown in the application position. The top crown strap 3318 may extend between the upper connection straps 3324, 3327. The upper connection straps 3324, 3327 may extend to the forehead region of the user, e.g., to connect to upper headgear connectors of a forehead support of the patient interface. In the application position, the neck strap 3301 may form the lower part of the ring-like crown strap assembly 3315.


In some forms, the crown strap assembly 3315 may be able to remain in the three-dimensional shape regardless of whether it is worn by a patient. For example, the crown strap assembly 3315 may include a “spring-to-life” feature where the crown strap assembly 3315 is at least partially biased toward the in-use position. This may reduce tangling of the crown strap assembly 3315 and may make donning the crown strap assembly 3315 more intuitive for a patient.


In the illustrated example, the top crown strap 3318 and the lateral crown straps 3314, 3317 may be configured as separate elements. The separate elements may be joined together during the manufacturing process. Alternatively, the top crown strap and the lateral crown straps 3314, 3317 may be configured as or made of one piece. In one example, the top crown strap 3318 and the lateral crown straps 3314, 3317 may be cut out of one material sheet.


The headgear 3300 is shown in FIG. 4 in an expanded configuration (which, in some forms of the present technology, may be a substantially in-use configuration) that gives a visual cue to a patient as to how the headgear 3300 should be worn during respiratory therapy. In some cases the headgear 3300 and other components of a patient interface 3000 may be provided to the patient in unassembled form, such that the patient must set up the patient interface 3000 unassisted. For example, the headgear 3300 may be packaged in flattened form as shown in FIG. 5, or the crown straps 3301, 3314, 3317, 3318 and connection straps 3322, 3324, 3325, 3327 may be provided as separate components that need to be assembled into the flattened form shown in FIG. 5.


For example, the unassembled form may include multiple versions of the crown straps 3301, 3314, 3317, 3318 and/or the connection straps 3322, 3324, 3325, 3327. The different versions may correspond to different stiffnesses or elasticities. The patient may assemble the headgear 3300 using the preselected stiffness or elasticity in order to best suit their facial topography.


Alternatively or additionally, the unassembled form may include the crown straps 3301, 3314, 3317, 3318 and/or connection straps 3322, 3324, 3325, 3327 having different sizes. For example, each strap may include a small, medium, and large version (or any other size combination). The patient may assemble the headgear 3300 using a size that is best suited for their facial topography.


It may be unclear to the patient how to complete the assembly and/or how to wear the headgear 3300 once assembled. Accordingly, in some forms of the present technology, one or more resilient structures are provided in the headgear 3300 to enable the headgear 3300 to transform from a compact configuration to an expanded configuration, such as the expanded configuration shown in FIG. 4 (e.g., the “spring-to-life” feature described above). A “compact” configuration is one which is more compact in at least one dimension than the expanded configuration. For example, in FIG. 5, the flattened configuration is more compact in the sagittal plane (perpendicular to the plane of the page) than the expanded configuration, though it is less compact in the frontal plane (the plane of the page). The headgear 3300 may, for example, be in the compact configuration during manufacture and/or when stored in packaging prior to use.


5.3.3.1 Resilient Structures

In one form of the present technology, one or more resilient structures may be attached to and/or integrated into one or more straps of the headgear 3300. For example, as shown in FIG. 5, a resilient structure 4400 may be attached to an internal surface of each of the connection straps 3322, 3324, 3325, 3327. In other examples, a resilient structure 4400 may be attached to the surface of just the lower connection straps 3322 and 3325, or just the upper connection straps 3324 and 3327. In further examples (not shown), a resilient structure 4400 may alternatively, or additionally, be attached to any one or more of the crown straps 3314, 3317, 3318 and/or to neck strap 3301, to approximate the curvature of the one or more crown straps 3314, 3317, 3318 and/or neck strap 3301 of the headgear 3300 when in use.


A specific example is shown in FIGS. 6A-6C, in which a resilient structure 4400 is shown attached to a surface of lower connection strap 3322. The lower connection strap 3322 may comprise a first layer 3360 of a textile material, for example. In this example the resilient structure 4400 is a strip of elastic textile material that is affixed to the first layer 3360 of textile material. The elastic textile material of resilient structure 4400 may be a stretchable fabric composed of yarns comprising a blend of first fibers having a relatively low degree of stretch (such as nylon, polyester, cotton and the like) with second fibers having a relatively high degree of stretch, or at least a degree of stretch that is greater than the degree of stretch of the first fibers (such as Elastane or other thermoplastic elastomers, silicone and the like).


The strip of material forming the resilient structure 4400 may be woven and/or knitted and may have a relatively high degree of stretch (i.e., be very elastic). In some forms, the strip 4400 may vary in width along its length. For example, the strip 4400 may taper outwardly towards its ends, and/or may have sections of a first width interleaved with sections of a second, smaller, width. In some forms, the strip 4400 may be relatively narrow compared to the first layer 3360. In some forms, the strip 4400 may be formed as a narrow fabric strip that is an elastic weave ribbon with full, but offset, blinding to provide a clear edge, and that is thin and flat. The strip 4400 may be formed with knitting structures such as single jersey, interlock and the like, and/or weaving structures such as plain weave, satin weave, sateen weave and the like, to provide a relatively flat and thin strip of the resilient structure 4400.


In some examples, the resilient structure 4400 is not affixed to the first layer of the textile portion 3360, but is instead knitted or woven into it. This may be achieved by weaving a resilient structure 4400 with a zone of different elasticity into a textile portion 3360 of the strap 3322, for example by using derivative weaves (e.g. by rearranging picks and/or ends of a standard weave such as a plain weave, satin weave, sateen weave, twill, etc.). Alternatively, or additionally, a shading weave that uses separate groups of threads for the warp threads and/or the weft threads, and/or interlacing, may be used to create the resilient structure 4400 with the zone of different elasticity.


The resilient structure 4400 may have a different elasticity than that of the lower connection strap 3322 to which it is attached, to thereby cause the lower connection strap 3322 to take on a bowed shape as shown in the side view of FIG. 6C. The bowed shape may be arranged to have a predetermined curvature by tuning the difference in elasticity between the resilient structure 4400 and the lower connection strap 3322, and/or the length and/or thickness of the resilient structure 4400.


In the example of FIGS. 5 and 6A-6C, the resilient structure 4400 extends substantially along the entire length of the lower connection strap 3322. In some forms, it may extend along only part of the length of the lower connection strap 3322, for example one third, one half, etc. of the length of the lower connection strap 3322. The resilient structure 4400 may be centred on the lower connection strap 3322 or may be located towards either a distal end (further away from the crown) or proximal end (closer to the crown) of the lower connection strap 3322.


The resilient structure 4400 may be affixed to the lower connection strap 3322 when the connection straps 3322, 3324, 3325, 3327 are in a curved configuration such that they together define the headgear 3300 in the expanded configuration. As shown in FIG. 6B, when a force is applied in the direction shown by the arrows at the opposed ends 3362 of the first layer 3360, the resilient structure 4400 stretches, and the lower connection strap 3322 may be flattened to a compact configuration. When the force is removed, the resilient structure 4400 contracts to cause the ends 3362 to move inwardly towards each other as shown in FIG. 6C, thus imparting a curvature to the lower connection strap 3322 that approximates the shape of the lower connection strap 3322 when the headgear 3300 is in use.


In some forms, the resilient structure 4400 may be sandwiched between layers of the lower connection strap 3322. For example, a second layer of textile material (not shown) may be applied on top of the resilient structure 4400 and attached to the first layer 3360 to seal the resilient structure 4400 within the lower connection strap 3322.


The resilient structure 4400 may be applied to the first layer 3360 by heat lamination, or any other suitable method. In some forms, the resilient structure 4400 may be formed from the same material as the first layer 3360, but may be stretched prior to attachment to the first layer 3360.


Similar resilient structures 4400 may be applied to, or within, the other connection straps and/or to the crown straps as discussed above. Accordingly, the headgear 3300 may be packaged in compact, flattened, form, and once removed from its packaging, may “spring” into a form that more closely resembles its in-use form, thus making it easier for the patient to understand how the headgear should be worn.


In some forms, different types of resilient structures may be provided at one or more locations of the headgear 3300. For example, a resilient structure in the form of a biasing element, such as a spring-biased hinge, leaf spring, or the like, may be provided at a midpoint of lateral crown strap 3314 or 3317. The lateral crown straps 3314, 3317 may be at least partly folded about respective lines 3334, 3336 and a force applied to compactify the headgear 3300. When the force is no longer being applied, the biasing element causes the lateral crown straps 3314, 3317 to return to their original, unfolded, configuration as shown in FIG. 4 or FIG. 5.


In another example, a biasing element may be provided at a junction between at least two straps, such as junction 3337 between connection strap 3327 and top crown strap 3318, and/or junction 3339 between connection strap 3324 and top crown strap 3318. Each such biasing element may be a spring-biased hinge, leaf spring, or the like, and may be arranged such that the headgear 3330 may be flattened against the bias as shown in FIG. 5. When the flattening force is removed, the biasing elements may cause the junction regions 3337, 3339 to rotate inwardly so that the headgear 3330 transforms to the expanded (e.g., substantially in-use) configuration shown in FIG. 4. Similarly, biasing elements may be provided at other junction regions, such as those between connection strap 3325 and lower crown strap 3301, and between connection strap 3322 and lower crown strap 3301.


Referring now to FIGS. 7A-7C, an example of another type of resilient structure 3500 is shown. The resilient structure 3500 comprises a plurality of relatively rigid blocks 3504 arranged along a textile portion 3360 of connection strap 3322. The plurality of relatively rigid blocks 3504 are connected by an elastic member such as an elastic thread 3502 that passes through the blocks 3504. The elastic thread 3502 may be attached to each of the blocks 3504. The blocks 3504 may be affixed to an upper surface 3364 of the textile portion 3360 as shown in the close-in view in FIG. 7B.


The elastic thread 3502, being attached to the blocks 3504, tends to pull the ends 3362 of the textile portion 3360 towards each other, to enable the strap 3322 to take on a bowed shape as shown in FIG. 7C. For example, the elastic thread 3502 may be attached to the blocks 3504 when in a curved configuration such that they together define the headgear 3300 in the expanded configuration. The blocks 3504, being relatively rigid, constrain the degree of curvature of the strap 3322 as they abut against each other. For example, the blocks 3504 may not substantially deform or compress as a result of contact with the other blocks 3504 so that the textile portion 3360 may not be able to continue to curve after first contact between the blocks 3504. The degree of curvature may be tuned according to the height H of the elastic thread 3502 above the surface 3364, and/or the spacing S between the blocks 3504, and/or the dimensions of the blocks 3504 (see e.g., FIG. 7B-1). The spacing S may be selected to ensure that the desired curvature is achieved without warping or folding of the textile portion 3360, for example. In this regard, if the textile portion 3360 in its resting (unstretched) state is equal to or shorter than the inner curve length with the blocks 3504 abutting each other, folding and warping of the textile may be avoided.


The blocks 3504 are typically rectangular prisms, though other shapes could be used. The height of each block 3504 may be selected so as not to unduly thicken the connection strap 3322. For example, each block 3504 may have a height of between about 2 mm and about 6 mm, and at least greater than a thickness of the elastic thread 3502. In other examples, each block 3504 may have a height of between about 1 mm and about 10 mm. In still other examples, each block 3504 may have a height of between about 0.5 mm and about 20 mm. The blocks 3504 may be formed from a relatively rigid foam material such as polyurethane or EVA foam, a plastics material such as nylon, polypropylene, or polycarbonate, or an elastomeric material with a relatively higher hardness (e.g. in the range from about 40 SHA-80 SHA) such as silicones, thermoplastic elastomers, or thermoplastic polyurethanes.


In some forms, the resilient structure 3500 may be sandwiched between layers of the lower connection strap 3322. For example, a second layer of textile material (not shown) may be applied on top of the resilient structure 3500 and attached to the first layer 3360 to seal the resilient structure 3500 within the lower connection strap 3322.


In FIG. 7A-7C the resilient structure 3500 is shown attached to the lower connection strap 3322. It will be appreciated, though, that like structures may be applied to any of the other connection straps 3324, 3325, 3327, or indeed to the crown straps 3301, 3314, 3317, 3318.



FIG. 8A-8C show yet another form of resilient structure 4600 that is applied to lower connection strap 3322 (it could also be applied to any of the other straps, as discussed above in relation to the other resilient structures described herein). In this example, the resilient structure 4600 comprises a plurality of relatively rigid blocks 3602 that surround the textile portion 3360 of strap 3322 to form a sleeve around the textile portion 3360.


The textile portion 3360 is formed from an elastic textile material, so that it is biased in such a way that its ends 3362 tend to contract towards each other. For example, the textile portion 3360 may be formed in a curved configuration such that it defines the headgear 3300 in the expanded configuration. When a force is applied against the bias as shown in the direction of the arrows in FIG. 7B, the textile portion 3360, and thus the strap 3322, may be flattened to a compact configuration. When the force is removed, the ends 3362 contract such that the blocks 3602 abut against each other and the strap 3322 takes on a bowed or curved shape as shown in FIG. 8C.


In the example of FIG. 8A-8C, the blocks 3602 are trapezoidal in cross-section. The angles of the sidewalls 3604 of the blocks 3602, and/or the inter-block spacing S, and/or the dimensions of the blocks 3602, may be selected to achieve the desired degree of curvature of the strap 3322 (see e.g., FIG. 8B-1). For example, a shallower sidewall 3604 may create a larger space S


Turning now to FIGS. 9, 10A, and 10B, a further example of a resilient structure in the form of a connector 4700 is shown. The resilient structure 4700 is positioned at the junction 3339 between a top crown strap 3318, a lower crown strap 3301, and a connector strap 3325 of a positioning and stabilising structure 3300.


As shown in FIG. 10A and FIG. 10B, the resilient structure 4700 comprises a plurality of arms 3710, 3712, and 3714 that are pivotably joined to each other about a common pivot point and are biased by a torsion spring 3702 (other spring types are also possible). The arms 3710, 3712, 3714 may be collapsed to the compact configuration shown in FIG. 10A by applying a squeezing force. When the squeezing force is no longer applied, the torsion spring 3702 causes the arms 3710, 3712, 3714 to fan out such that they are disposed at predetermined angles relative to each other. To this end, internal stops (not shown) may be provided within the resilient structure 4700 to control the opening angles to which the arms are biased.


The arms are connected to respective straps of the positioning and stabilising structure 3300. For example, arm 3710 is connected to top crown strap 3318, arm 3712 to lower crown strap 3301, and arm 3714 to connector strap 3325. Accordingly, the predetermined angles between the arms 3710, 3712, 3714 correspond to the angles between straps 3318, 3301, and 3325 when the positioning and stabilising structure 3300 is in an expanded configuration as shown in FIG. 9.


By connecting the straps of the positioning and stabilising structure 3300 to the resilient structure 4700, it is possible to collapse the positioning and stabilising structure 3300 to a highly compact form, for example for storage and/or packaging, while enabling it to transform to an expanded configuration as shown in FIG. 9, so that the patient is more easily able to see how the positioning and stabilising structure 3300 should be worn.


For example, FIG. 10A illustrates the arms aligned with one another in the compact configuration. More specifically, the arms may overlay one another in the compact position in order to minimize the area of the positioning and stabilising structure. The torsion spring 3702 may allow the arms to stack on top of one another in order to take up the area of only one arm.


As shown in FIG. 10B, upon release of the force holding the arms 3710, 3712, 3714 in the collapsed position, the arms 3710, 3712, 3714 may fan out to predetermined positions. The illustrated example shows the arms 3710, 3712, 3714 approximately equally spaced (e.g., approximately 600 apart) although the arms 3710, 3712, 3714 may be unequally spaced.


A further example of a resilient structure 3800 is shown in FIGS. 11A and 11B. Resilient structure 3800 is similar to resilient structure 4700, but has only two arms 3804 and 3806 which are pivotably rotatable around a common pivot point 3802. Joined to the arms 3804 and 3806 is a V-shaped spring having a first prong 3812 that is slidably engaged within a channel 3807 of the first arm 3806, and a second prong 3814 that is slidably engaged within a channel 3805 of the second arm 3804.


When the V-spring is in an unbiased state as shown in FIG. 11B, a web 3816 joining prongs 3814 and 3812 is offset from an outer surface 3808 of the arms 3804, 3806, which are disposed at an angle θ relative to each other. The prongs 3814 and 3812 engage with sidewalls of respective channels 3805 and 3807 to prevent further sliding movement in this state. When the arms 3804, 3806 and consequently prongs 3814, 3812 are squeezed together to compress the V-spring, web 3816 moves towards outer surface 3808 until the resilient structure 3800 is in a compact configuration as shown in FIG. 11A. Accordingly, as for the resilient structure 4700 of FIG. 10A and FIG. 10B, the arms of the resilient structure 3800 may be attached to the straps of the positioning and stabilising structure 3300 (at the junction 3339, for example) so that it is possible to collapse the positioning and stabilising structure 3300 to a highly compact form, while enabling it to transform to an expanded configuration as shown in FIG. 9.


5.3.4 Vent

In one form, the patient interface 3000 includes a vent 3400 constructed and arranged to allow for the washout of exhaled gases, e.g. carbon dioxide.


In certain forms the vent 3400 is configured to allow a continuous vent flow from an interior of the plenum chamber 3200 to ambient whilst the pressure within the plenum chamber is positive with respect to ambient. The vent 3400 is configured such that the vent flow rate has a magnitude sufficient to reduce rebreathing of exhaled CO2 by the patient while maintaining the therapeutic pressure in the plenum chamber in use.


One form of vent 3400 in accordance with the present technology comprises a plurality of holes, for example, about 20 to about 80 holes, or about 40 to about 60 holes, or about 45 to about 55 holes.


The vent 3400 may be located in the plenum chamber 3200. Alternatively, the vent 3400 is located in a decoupling structure, e.g., a swivel.


5.3.5 Decoupling Structure(s)

In one form the patient interface 3000 includes at least one decoupling structure, for example, a swivel or a ball and socket.


5.3.6 Connection Port

Connection port 3600 allows for connection to the air circuit 4170.


5.3.7 Forehead Support

In one form, the patient interface 3000 includes a forehead support 3700.


5.3.8 Anti-Asphyxia Valve

In one form, the patient interface 3000 includes an anti-asphyxia valve.


5.3.9 Ports

In one form of the present technology, a patient interface 3000 includes one or more ports that allow access to the volume within the plenum chamber 3200. In one form this allows a clinician to supply supplementary oxygen. In one form, this allows for the direct measurement of a property of gases within the plenum chamber 3200, such as the pressure.


5.4 Air Circuit

An air circuit 4170 in accordance with an aspect of the present technology is a conduit or a tube constructed and arranged to allow, in use, a flow of air to travel between two components such as RPT device 4000 and the patient interface 3000.


5.5 Glossary

For the purposes of the present technology disclosure, in certain forms of the present technology, one or more of the following definitions may apply. In other forms of the present technology, alternative definitions may apply.


5.5.1 General

Air: In certain forms of the present technology, air may be taken to mean atmospheric air, and in other forms of the present technology air may be taken to mean some other combination of breathable gases, e.g. oxygen enriched air.


Ambient: In certain forms of the present technology, the term ambient will be taken to mean (i) external of the treatment system or patient, and (ii) immediately surrounding the treatment system or patient.


For example, ambient humidity with respect to a humidifier may be the humidity of air immediately surrounding the humidifier, e.g. the humidity in the room where a patient is sleeping. Such ambient humidity may be different to the humidity outside the room where a patient is sleeping.


In another example, ambient pressure may be the pressure immediately surrounding or external to the body.


In certain forms, ambient (e.g., acoustic) noise may be considered to be the background noise level in the room where a patient is located, other than for example, noise generated by an RPT device or emanating from a mask or patient interface. Ambient noise may be generated by sources outside the room.


Automatic Positive Airway Pressure (APAP) therapy: CPAP therapy in which the treatment pressure is automatically adjustable, e.g. from breath to breath, between minimum and maximum limits, depending on the presence or absence of indications of SDB events.


Continuous Positive Airway Pressure (CPAP) therapy: Respiratory pressure therapy in which the treatment pressure is approximately constant through a respiratory cycle of a patient. In some forms, the pressure at the entrance to the airways will be slightly higher during exhalation, and slightly lower during inhalation. In some forms, the pressure will vary between different respiratory cycles of the patient, for example, being increased in response to detection of indications of partial upper airway obstruction, and decreased in the absence of indications of partial upper airway obstruction.


Flow rate: The volume (or mass) of air delivered per unit time. Flow rate may refer to an instantaneous quantity. In some cases, a reference to flow rate will be a reference to a scalar quantity, namely a quantity having magnitude only. In other cases, a reference to flow rate will be a reference to a vector quantity, namely a quantity having both magnitude and direction. Flow rate may be given the symbol Q. ‘Flow rate’ is sometimes shortened to simply ‘flow’ or ‘airflow’.


In the example of patient respiration, a flow rate may be nominally positive for the inspiratory portion of a breathing cycle of a patient, and hence negative for the expiratory portion of the breathing cycle of a patient. Device flow rate, Qd, is the flow rate of air leaving the RPT device. Total flow rate, Qt, is the flow rate of air and any supplementary gas reaching the patient interface via the air circuit. Vent flow rate, Qv, is the flow rate of air leaving a vent to allow washout of exhaled gases. Leak flow rate, Ql, is the flow rate of leak from a patient interface system or elsewhere. Respiratory flow rate, Qr, is the flow rate of air that is received into the patient's respiratory system.


Flow therapy: Respiratory therapy comprising the delivery of a flow of air to an entrance to the airways at a controlled flow rate referred to as the treatment flow rate that is typically positive throughout the patient's breathing cycle.


Humidifier: The word humidifier will be taken to mean a humidifying apparatus constructed and arranged, or configured with a physical structure to be capable of providing a therapeutically beneficial amount of water (H2O) vapour to a flow of air to ameliorate a medical respiratory condition of a patient.


Leak: The word leak will be taken to be an unintended flow of air. In one example, leak may occur as the result of an incomplete seal between a mask and a patient's face. In another example leak may occur in a swivel elbow to the ambient.


Patient: A person, whether or not they are suffering from a respiratory condition.


Pressure: Force per unit area. Pressure may be expressed in a range of units, including cmH2O, g-f/cm2 and hectopascal. 1 cmH2O is equal to 1 g-f/cm2 and is approximately 0.98 hectopascal (1 hectopascal=100 Pa=100 N/m2=1 millibar˜0.001 atm). In this specification, unless otherwise stated, pressure is given in units of cmH2O.


The pressure in the patient interface is given the symbol Pm, while the treatment pressure, which represents a target value to be achieved by the interface pressure Pm at the current instant of time, is given the symbol Pt.


Respiratory Pressure Therapy: The application of a supply of air to an entrance to the airways at a treatment pressure that is typically positive with respect to atmosphere.


5.5.1.1 Materials

Silicone or Silicone Elastomer: A synthetic rubber. In this specification, a reference to silicone is a reference to liquid silicone rubber (LSR) or a compression moulded silicone rubber (CMSR). One form of commercially available LSR is SILASTIC (included in the range of products sold under this trademark), manufactured by Dow Corning. Another manufacturer of LSR is Wacker. Unless otherwise specified to the contrary, an exemplary form of LSR has a Shore A (or Type A) indentation hardness in the range of about 35 to about 45 as measured using ASTM D2240.


Polycarbonate: a thermoplastic polymer of Bisphenol-A Carbonate.


Textile: A flexible material formed from a network of fibres, which may be natural, artificial, or a combination thereof. The fibres (e.g. wool, flax, cotton, hemp, and/or artificial fibres) may be spun into a yarn that is woven, knitted, crocheted, knotted, tatted, felted, and/or braided to form the textile.


5.5.1.2 Mechanical Properties

Resilience: Ability of a material to absorb energy when deformed elastically and to release the energy upon unloading.


Resilient: Will release substantially all of the energy when unloaded. Includes e.g. certain silicones, and thermoplastic elastomers.


Hardness: The ability of a material per se to resist deformation (e.g. described by a Young's Modulus, or an indentation hardness scale measured on a standardised sample size).

    • ‘Soft’ materials may include silicone or thermo-plastic elastomer (TPE), and may, e.g. readily deform under finger pressure.
    • ‘Hard’ materials may include polycarbonate, polypropylene, steel or aluminium, and may not e.g. readily deform under finger pressure.


Stiffness (or rigidity) of a structure or component: The ability of the structure or component to resist deformation in response to an applied load. The load may be a force or a moment, e.g. compression, tension, bending or torsion. The structure or component may offer different resistances in different directions. The inverse of stiffness is flexibility.


Floppy structure or component: A structure or component that will change shape, e.g. bend, when caused to support its own weight, within a relatively short period of time such as 1 second.


Rigid structure or component: A structure or component that will not substantially change shape when subject to the loads typically encountered in use. An example of such a use may be setting up and maintaining a patient interface in sealing relationship with an entrance to a patient's airways, e.g. at a load of approximately 20 to 30 cmH2O pressure.


As an example, an I-beam may comprise a different bending stiffness (resistance to a bending load) in a first direction in comparison to a second, orthogonal direction. In another example, a structure or component may be floppy in a first direction and rigid in a second direction.


5.5.2 Respiratory Cycle

Apnea: According to some definitions, an apnea is said to have occurred when flow falls below a predetermined threshold for a duration, e.g. 10 seconds. An obstructive apnea will be said to have occurred when, despite patient effort, some obstruction of the airway does not allow air to flow. A central apnea will be said to have occurred when an apnea is detected that is due to a reduction in breathing effort, or the absence of breathing effort, despite the airway being patent. A mixed apnea occurs when a reduction or absence of breathing effort coincides with an obstructed airway.


Breathing rate: The rate of spontaneous respiration of a patient, usually measured in breaths per minute.


Hypopnea: According to some definitions, a hypopnea is taken to be a reduction in flow, but not a cessation of flow. In one form, a hypopnea may be said to have occurred when there is a reduction in flow below a threshold rate for a duration. A central hypopnea will be said to have occurred when a hypopnea is detected that is due to a reduction in breathing effort. In one form in adults, either of the following may be regarded as being hypopneas:

    • (i) a 30% reduction in patient breathing for at least 10 seconds plus an associated 4% desaturation; or
    • (ii) a reduction in patient breathing (but less than 50%) for at least 10 seconds, with an associated desaturation of at least 3% or an arousal.


Hyperpnea: An increase in flow to a level higher than normal.


Ventilation (Vent): A measure of a rate of gas being exchanged by the patient's respiratory system. Measures of ventilation may include one or both of inspiratory and expiratory flow, per unit time. When expressed as a volume per minute, this quantity is often referred to as “minute ventilation”. Minute ventilation is sometimes given simply as a volume, understood to be the volume per minute.


5.5.3 Anatomy
5.5.3.1 Anatomy of the Face

Ala: the external outer wall or “wing” of each nostril (plural: alar)


Alare: The most lateral point on the nasal ala.


Alar curvature (or alar crest) point: The most posterior point in the curved base line of each ala, found in the crease formed by the union of the ala with the cheek.


Auricle: The whole external visible part of the ear.


(nose) Bony framework: The bony framework of the nose comprises the nasal bones, the frontal process of the maxillae and the nasal part of the frontal bone.


(nose) Cartilaginous framework: The cartilaginous framework of the nose comprises the septal, lateral, major and minor cartilages.


Columella: the strip of skin that separates the nares and which runs from the pronasale to the upper lip.


Columella angle: The angle between the line drawn through the midpoint of the nostril aperture and a line drawn perpendicular to the Frankfort horizontal while intersecting subnasale.


Frankfort horizontal plane: A line extending from the most inferior point of the orbital margin to the left tragion. The tragion is the deepest point in the notch superior to the tragus of the auricle.



Glabella: Located on the soft tissue, the most prominent point in the midsagittal plane of the forehead.


Lateral nasal cartilage: A generally triangular plate of cartilage. Its superior margin is attached to the nasal bone and frontal process of the maxilla, and its inferior margin is connected to the greater alar cartilage.


Lip, lower (labrale inferius): The lip extending between the subnasale and the mouth.


Lip, upper (labrale superius): The lip extending between the mouth and the supramenton.


Greater alar cartilage: A plate of cartilage lying below the lateral nasal cartilage. It is curved around the anterior part of the naris. Its posterior end is connected to the frontal process of the maxilla by a tough fibrous membrane containing three or four minor cartilages of the ala.


Nares (Nostrils): Approximately ellipsoidal apertures forming the entrance to the nasal cavity. The singular form of nares is naris (nostril). The nares are separated by the nasal septum.


Naso-labial sulcus or Naso-labial fold: The skin fold or groove that runs from each side of the nose to the corners of the mouth, separating the cheeks from the upper lip.


Naso-labial angle: The angle between the columella and the upper lip, while intersecting subnasale.


Otobasion inferior: The lowest point of attachment of the auricle to the skin of the face.


Otobasion superior: The highest point of attachment of the auricle to the skin of the face.


Pronasale: the most protruded point or tip of the nose, which can be identified in lateral view of the rest of the portion of the head.


Philtrum: the midline groove that runs from lower border of the nasal septum to the top of the lip in the upper lip region.


Pogonion: Located on the soft tissue, the most anterior midpoint of the chin.


Ridge (nasal): The nasal ridge is the midline prominence of the nose, extending from the Sellion to the Pronasale.


Sagittal plane: A vertical plane that passes from anterior (front) to posterior (rear). The midsagittal plane is a sagittal plane that divides the body into right and left halves.


Sellion: Located on the soft tissue, the most concave point overlying the area of the frontonasal suture.


Septal cartilage (nasal): The nasal septal cartilage forms part of the septum and divides the front part of the nasal cavity.


Subalare: The point at the lower margin of the alar base, where the alar base joins with the skin of the superior (upper) lip.


Subnasal point: Located on the soft tissue, the point at which the columella merges with the upper lip in the midsagittal plane.


Supramenton: The point of greatest concavity in the midline of the lower lip between labrale inferius and soft tissue pogonion


Anatomy of the Skull

Frontal bone: The frontal bone includes a large vertical portion, the squama frontalis, corresponding to the region known as the forehead.


Mandible: The mandible forms the lower jaw. The mental protuberance is the bony protuberance of the jaw that forms the chin.


Maxilla: The maxilla forms the upper jaw and is located above the mandible and below the orbits. The frontal process of the maxilla projects upwards by the side of the nose, and forms part of its lateral boundary.


Nasal bones: The nasal bones are two small oblong bones, varying in size and form in different individuals; they are placed side by side at the middle and upper part of the face, and form, by their junction, the “bridge” of the nose.


Nasion: The intersection of the frontal bone and the two nasal bones, a depressed area directly between the eyes and superior to the bridge of the nose.


Occipital bone: The occipital bone is situated at the back and lower part of the cranium. It includes an oval aperture, the foramen magnum, through which the cranial cavity communicates with the vertebral canal. The curved plate behind the foramen magnum is the squama occipitalis.


Orbit: The bony cavity in the skull to contain the eyeball.


Parietal bones: The parietal bones are the bones that, when joined together, form the roof and sides of the cranium.


Temporal bones: The temporal bones are situated on the bases and sides of the skull, and support that part of the face known as the temple.


Zygomatic bones: The face includes two zygomatic bones, located in the upper and lateral parts of the face and forming the prominence of the cheek.


5.5.3.2 Anatomy of the Respiratory System

Diaphragm: A sheet of muscle that extends across the bottom of the rib cage. The diaphragm separates the thoracic cavity, containing the heart, lungs and ribs, from the abdominal cavity. As the diaphragm contracts the volume of the thoracic cavity increases and air is drawn into the lungs.


Larynx: The larynx, or voice box houses the vocal folds and connects the inferior part of the pharynx (hypopharynx) with the trachea.


Lungs: The organs of respiration in humans. The conducting zone of the lungs contains the trachea, the bronchi, the bronchioles, and the terminal bronchioles. The respiratory zone contains the respiratory bronchioles, the alveolar ducts, and the alveoli.


Nasal cavity: The nasal cavity (or nasal fossa) is a large air filled space above and behind the nose in the middle of the face. The nasal cavity is divided in two by a vertical fin called the nasal septum. On the sides of the nasal cavity are three horizontal outgrowths called nasal conchae (singular “concha”) or turbinates. To the front of the nasal cavity is the nose, while the back blends, via the choanae, into the nasopharynx.


Pharynx: The part of the throat situated immediately inferior to (below) the nasal cavity, and superior to the oesophagus and larynx. The pharynx is conventionally divided into three sections: the nasopharynx (epipharynx) (the nasal part of the pharynx), the oropharynx (mesopharynx) (the oral part of the pharynx), and the laryngopharynx (hypopharynx).


5.5.4 Patient Interface

Anti-asphyxia valve (AAV): The component or sub-assembly of a mask system that, by opening to atmosphere in a failsafe manner, reduces the risk of excessive CO2 rebreathing by a patient.


Elbow: An elbow is an example of a structure that directs an axis of flow of air travelling therethrough to change direction through an angle. In one form, the angle may be approximately 90 degrees. In another form, the angle may be more, or less than 90 degrees. The elbow may have an approximately circular cross-section. In another form the elbow may have an oval or a rectangular cross-section. In certain forms an elbow may be rotatable with respect to a mating component, e.g. about 360 degrees. In certain forms an elbow may be removable from a mating component, e.g. via a snap connection. In certain forms, an elbow may be assembled to a mating component via a one-time snap during manufacture, but not removable by a patient.


Frame: Frame will be taken to mean a mask structure that bears the load of tension between two or more points of connection with a headgear. A mask frame may be a non-airtight load bearing structure in the mask. However, some forms of mask frame may also be air-tight.


Headgear: Headgear will be taken to mean a form of positioning and stabilizing structure designed for use on a head. For example the headgear may comprise a collection of one or more struts, ties and stiffeners configured to locate and retain a patient interface in position on a patient's face for delivery of respiratory therapy. Some ties are formed of a soft, flexible, elastic material such as a laminated composite of foam and fabric.


Membrane: Membrane will be taken to mean a typically thin element that has, preferably, substantially no resistance to bending, but has resistance to being stretched.


Plenum chamber: a mask plenum chamber will be taken to mean a portion of a patient interface having walls at least partially enclosing a volume of space, the volume having air therein pressurised above atmospheric pressure in use. A shell may form part of the walls of a mask plenum chamber.


Seal: May be a noun form (“a seal”) which refers to a structure, or a verb form (“to seal”) which refers to the effect. Two elements may be constructed and/or arranged to ‘seal’ or to effect ‘sealing’ therebetween without requiring a separate ‘seal’ element per se.


Shell: A shell will be taken to mean a curved, relatively thin structure having bending, tensile and compressive stiffness. For example, a curved structural wall of a mask may be a shell. In some forms, a shell may be faceted. In some forms a shell may be airtight. In some forms a shell may not be airtight.


Stiffener: A stiffener will be taken to mean a structural component designed to increase the bending resistance of another component in at least one direction.


Strut: A strut will be taken to be a structural component designed to increase the compression resistance of another component in at least one direction.


Swivel (noun): A subassembly of components configured to rotate about a common axis, preferably independently, preferably under low torque. In one form, the swivel may be constructed to rotate through an angle of at least 360 degrees. In another form, the swivel may be constructed to rotate through an angle less than 360 degrees. When used in the context of an air delivery conduit, the sub-assembly of components preferably comprises a matched pair of cylindrical conduits. There may be little or no leak flow of air from the swivel in use.


Tie (noun): A structure designed to resist tension.


Vent: (noun): A structure that allows a flow of air from an interior of the mask, or conduit, to ambient air for clinically effective washout of exhaled gases. For example, a clinically effective washout may involve a flow rate of about 10 litres per minute to about 100 litres per minute, depending on the mask design and treatment pressure.


5.5.5 Shape of Structures

Products in accordance with the present technology may comprise one or more three-dimensional mechanical structures, for example a mask cushion or an impeller. The three-dimensional structures may be bounded by two-dimensional surfaces. These surfaces may be distinguished using a label to describe an associated surface orientation, location, function, or some other characteristic. For example a structure may comprise one or more of an anterior surface, a posterior surface, an interior surface and an exterior surface. In another example, a seal-forming structure may comprise a face-contacting (e.g. outer) surface, and a separate non-face-contacting (e.g. underside or inner) surface. In another example, a structure may comprise a first surface and a second surface.


To facilitate describing the shape of the three-dimensional structures and the surfaces, we first consider a cross-section through a surface of the structure at a point, p. See FIG. 3B to FIG. 3F, which illustrate examples of cross-sections at point p on a surface, and the resulting plane curves. FIGS. 3B to 3F also illustrate an outward normal vector at p. The outward normal vector at p points away from the surface. In some examples we describe the surface from the point of view of an imaginary small person standing upright on the surface.


5.5.5.1 Curvature in One Dimension

The curvature of a plane curve at p may be described as having a sign (e.g. positive, negative) and a magnitude (e.g. 1/radius of a circle that just touches the curve at p).


Positive curvature: If the curve at p turns towards the outward normal, the curvature at that point will be taken to be positive (if the imaginary small person leaves the point p they must walk uphill). See FIG. 3B (relatively large positive curvature compared to FIG. 3C) and FIG. 3C (relatively small positive curvature compared to FIG. 3B). Such curves are often referred to as concave.


Zero curvature: If the curve at p is a straight line, the curvature will be taken to be zero (if the imaginary small person leaves the point p, they can walk on a level, neither up nor down). See FIG. 3D.


Negative curvature: If the curve at p turns away from the outward normal, the curvature in that direction at that point will be taken to be negative (if the imaginary small person leaves the point p they must walk downhill). See FIG. 3E (relatively small negative curvature compared to FIG. 3F) and FIG. 3F (relatively large negative curvature compared to FIG. 3E). Such curves are often referred to as convex.


5.5.5.2 Curvature of Two Dimensional Surfaces

A description of the shape at a given point on a two-dimensional surface in accordance with the present technology may include multiple normal cross-sections. The multiple cross-sections may cut the surface in a plane that includes the outward normal (a “normal plane”), and each cross-section may be taken in a different direction. Each cross-section results in a plane curve with a corresponding curvature. The different curvatures at that point may have the same sign, or a different sign. Each of the curvatures at that point has a magnitude, e.g. relatively small. The plane curves in FIGS. 3B to 3F could be examples of such multiple cross-sections at a particular point.


Principal curvatures and directions: The directions of the normal planes where the curvature of the curve takes its maximum and minimum values are called the principal directions. In the examples of FIG. 3B to FIG. 3F, the maximum curvature occurs in FIG. 3B, and the minimum occurs in FIG. 3F, hence FIG. 3B and FIG. 3F are cross sections in the principal directions. The principal curvatures at p are the curvatures in the principal directions.


Region of a surface: A connected set of points on a surface. The set of points in a region may have similar characteristics, e.g. curvatures or signs.


Saddle region: A region where at each point, the principal curvatures have opposite signs, that is, one is positive, and the other is negative (depending on the direction to which the imaginary person turns, they may walk uphill or downhill).


Dome region: A region where at each point the principal curvatures have the same sign, e.g. both positive (a “concave dome”) or both negative (a “convex dome”).


Cylindrical region: A region where one principal curvature is zero (or, for example, zero within manufacturing tolerances) and the other principal curvature is non-zero.


Planar region: A region of a surface where both of the principal curvatures are zero (or, for example, zero within manufacturing tolerances).


Edge of a surface: A boundary or limit of a surface or region.


Path: In certain forms of the present technology, ‘path’ will be taken to mean a path in the mathematical—topological sense, e.g. a continuous space curve from f(0) to f(1) on a surface. In certain forms of the present technology, a ‘path’ may be described as a route or course, including e.g. a set of points on a surface. (The path for the imaginary person is where they walk on the surface, and is analogous to a garden path).


Path length: In certain forms of the present technology, ‘path length’ will be taken to mean the distance along the surface from f(0) to f(1), that is, the distance along the path on the surface. There may be more than one path between two points on a surface and such paths may have different path lengths. (The path length for the imaginary person would be the distance they have to walk on the surface along the path).


Straight-line distance: The straight-line distance is the distance between two points on a surface, but without regard to the surface. On planar regions, there would be a path on the surface having the same path length as the straight-line distance between two points on the surface. On non-planar surfaces, there may be no paths having the same path length as the straight-line distance between two points. (For the imaginary person, the straight-line distance would correspond to the distance ‘as the crow flies’.)


5.5.5.3 Space Curves

Space curves: Unlike a plane curve, a space curve does not necessarily lie in any particular plane. A space curve may be closed, that is, having no endpoints. A space curve may be considered to be a one-dimensional piece of three-dimensional space. An imaginary person walking on a strand of the DNA helix walks along a space curve. A typical human left ear comprises a helix, which is a left-hand helix, see FIG. 3Q. A typical human right ear comprises a helix, which is a right-hand helix, see FIG. 3R. FIG. 3S shows a right-hand helix. The edge of a structure, e.g. the edge of a membrane or impeller, may follow a space curve. In general, a space curve may be described by a curvature and a torsion at each point on the space curve. Torsion is a measure of how the curve turns out of a plane. Torsion has a sign and a magnitude. The torsion at a point on a space curve may be characterised with reference to the tangent, normal and binormal vectors at that point.


Tangent unit vector (or unit tangent vector): For each point on a curve, a vector at the point specifies a direction from that point, as well as a magnitude. A tangent unit vector is a unit vector pointing in the same direction as the curve at that point. If an imaginary person were flying along the curve and fell off her vehicle at a particular point, the direction of the tangent vector is the direction she would be travelling.


Unit normal vector: As the imaginary person moves along the curve, this tangent vector itself changes. The unit vector pointing in the same direction that the tangent vector is changing is called the unit principal normal vector. It is perpendicular to the tangent vector.


Binormal unit vector: The binormal unit vector is perpendicular to both the tangent vector and the principal normal vector. Its direction may be determined by a right-hand rule (see e.g. FIG. 3P), or alternatively by a left-hand rule (FIG. 3O).


Osculating plane: The plane containing the unit tangent vector and the unit principal normal vector. See FIGS. 30 and 3P.


Torsion of a space curve: The torsion at a point of a space curve is the magnitude of the rate of change of the binormal unit vector at that point. It measures how much the curve deviates from the osculating plane. A space curve which lies in a plane has zero torsion. A space curve which deviates a relatively small amount from the osculating plane will have a relatively small magnitude of torsion (e.g. a gently sloping helical path). A space curve which deviates a relatively large amount from the osculating plane will have a relatively large magnitude of torsion (e.g. a steeply sloping helical path). With reference to FIG. 3S, since T2>T1, the magnitude of the torsion near the top coils of the helix of FIG. 3S is greater than the magnitude of the torsion of the bottom coils of the helix of FIG. 3S


With reference to the right-hand rule of FIG. 3P, a space curve turning towards the direction of the right-hand binormal may be considered as having a right-hand positive torsion (e.g. a right-hand helix as shown in FIG. 3S). A space curve turning away from the direction of the right-hand binormal may be considered as having a right-hand negative torsion (e.g. a left-hand helix).


Equivalently, and with reference to a left-hand rule (see FIG. 3O), a space curve turning towards the direction of the left-hand binormal may be considered as having a left-hand positive torsion (e.g. a left-hand helix). Hence left-hand positive is equivalent to right-hand negative. See FIG. 3T.


5.5.5.4 Holes

A surface may have a one-dimensional hole, e.g. a hole bounded by a plane curve or by a space curve. Thin structures (e.g. a membrane) with a hole, may be described as having a one-dimensional hole. See for example the one dimensional hole in the surface of structure shown in FIG. 3I, bounded by a plane curve.


A structure may have a two-dimensional hole, e.g. a hole bounded by a surface. For example, an inflatable tyre has a two dimensional hole bounded by the interior surface of the tyre. In another example, a bladder with a cavity for air or gel could have a two-dimensional hole. See for example the cushion of FIG. 3L and the example cross-sections therethrough in FIG. 3M and FIG. 3N, with the interior surface bounding a two dimensional hole indicated. In a yet another example, a conduit may comprise a one-dimension hole (e.g. at its entrance or at its exit), and a two-dimension hole bounded by the inside surface of the conduit. See also the two dimensional hole through the structure shown in FIG. 3K, bounded by a surface as shown.


5.6 Other Remarks

A portion of the disclosure of this patent document contains material which is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in Patent Office patent files or records, but otherwise reserves all copyright rights whatsoever.


Unless the context clearly dictates otherwise and where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit, between the upper and lower limit of that range, and any other stated or intervening value in that stated range is encompassed within the technology. The upper and lower limits of these intervening ranges, which may be independently included in the intervening ranges, are also encompassed within the technology, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the technology.


Furthermore, where a value or values are stated herein as being implemented as part of the technology, it is understood that such values may be approximated, unless otherwise stated, and such values may be utilized to any suitable significant digit to the extent that a practical technical implementation may permit or require it.


Furthermore, “approximately”, “substantially”, “about”, or any similar term used herein means+/−5-10% of the recited value.


Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this technology belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present technology, a limited number of the exemplary methods and materials are described herein.


When a particular material is identified as being used to construct a component, obvious alternative materials with similar properties may be used as a substitute. Furthermore, unless specified to the contrary, any and all components herein described are understood to be capable of being manufactured and, as such, may be manufactured together or separately.


It must be noted that as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include their plural equivalents, unless the context clearly dictates otherwise.


All publications mentioned herein are incorporated herein by reference in their entirety to disclose and describe the methods and/or materials which are the subject of those publications. The publications discussed herein are provided solely for their disclosure prior to the filing date of the present application. Nothing herein is to be construed as an admission that the present technology is not entitled to antedate such publication by virtue of prior invention. Further, the dates of publication provided may be different from the actual publication dates, which may need to be independently confirmed.


The terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced.


The subject headings used in the detailed description are included only for the ease of reference of the reader and should not be used to limit the subject matter found throughout the disclosure or the claims. The subject headings should not be used in construing the scope of the claims or the claim limitations.


Although the technology herein has been described with reference to particular examples, it is to be understood that these examples are merely illustrative of the principles and applications of the technology. In some instances, the terminology and symbols may imply specific details that are not required to practice the technology. For example, although the terms “first” and “second” may be used, unless otherwise specified, they are not intended to indicate any order but may be utilised to distinguish between distinct elements. Furthermore, although process steps in the methodologies may be described or illustrated in an order, such an ordering is not required. Those skilled in the art will recognize that such ordering may be modified and/or aspects thereof may be conducted concurrently or even synchronously.


It is therefore to be understood that numerous modifications may be made to the illustrative examples and that other arrangements may be devised without departing from the spirit and scope of the technology.

Claims
  • 1. A patient interface comprising: a plenum chamber pressurisable to a therapeutic pressure of at least 4 cmH2O above ambient air pressure,a seal-forming structure constructed and arranged to form a seal with a region of the patient's face surrounding an entrance to the patient's airways, the seal-forming structure constructed and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use; anda positioning and stabilising structure to provide a force to hold the seal-forming structure in a therapeutically effective position on the patient's head;whereinthe patient interface is configured to allow the patient to breathe from ambient through their mouth in the absence of a flow of pressurised air through a plenum chamber inlet port, or the patient interface is configured to leave the patient's mouth uncovered; andwherein the positioning and stabilising structure has an expanded configuration and a compact configuration that is more compact in at least one dimension than the expanded configuration, and comprises one or more resilient structures for transforming from the compact configuration to the expanded configuration.
  • 2. A patient interface according to claim 1, wherein the expanded configuration is a substantially in-use configuration.
  • 3. A patient interface according to claim 1, wherein the compact configuration is flattened and/or folded relative to the expanded configuration.
  • 4. A patient interface according to claim 1, wherein the positioning and stabilising structure comprises one or more straps, and wherein at least one of said one or more resilient structures is attached to and/or integrated in the one or more straps.
  • 5. A patient interface according to claim 4, wherein the one or more resilient structures impart a predetermined curvature to the one or more straps.
  • 6. A patient interface according to claim 4, wherein at least one of said one or more resilient structures is a strip of material having a different elasticity than that of the one or more straps.
  • 7. A patient interface claim 4, wherein at least one of said one or more resilient structures comprises a first plurality of relatively rigid blocks arranged along a first textile portion of a first strap of said one or more straps, and wherein the first plurality of relatively rigid blocks are connected by a first elastic member.
  • 8. A patient interface according to claim 7, wherein each block of the plurality of relatively rigid blocks are spaced apart from one another in the expanded configuration and at least partially in contact in the compact configuration.
  • 9. A patient interface according to claim 7, wherein the first elastic member comprises a first elastic thread that passes through the first plurality of relatively rigid blocks, and the first plurality of relatively rigid blocks is attached to the first textile portion.
  • 10. A patient interface according to claim 9, wherein the first plurality of blocks have respective sizes and/or inter-block spacings to impart the predetermined curvature.
  • 11. A patient interface according to claim 9, wherein the first elastic thread is arranged at a distance from the first textile portion to impart the predetermined curvature.
  • 12. A patient interface according to claim 7, wherein the first elastic member is the first textile portion, and wherein the first plurality of blocks form a sleeve around the first textile portion.
  • 13. A patient interface according to claim 12, wherein the first plurality of blocks have respective shapes and/or sizes and/or inter-block spacings to impart the predetermined curvature.
  • 14. A patient interface according to claim 12, wherein each of the first plurality of blocks are trapezoidal in sagittal cross-section.
  • 15. A patient interface according to claim 4, wherein at least one of said one or more resilient structures comprises a second plurality of relatively rigid blocks arranged along a second textile portion of a second strap of said one or more straps, and wherein the second plurality of relatively rigid blocks are connected by a second elastic member.
  • 16. A patient interface according to claim 15, wherein the second elastic member comprises a second elastic thread that passes through the second plurality of relatively rigid blocks, and the second plurality of relatively rigid blocks is attached to the second textile portion.
  • 17. A patient interface according to claim 16, wherein the second plurality of blocks have respective sizes and/or inter-block spacings to impart the predetermined curvature.
  • 18. A patient interface according to claim 16, wherein the second elastic thread is arranged at a distance from the second textile portion to impart the predetermined curvature.
  • 19. A patient interface according to claim 15, wherein the second elastic member is the second textile portion, and wherein the second plurality of blocks form a sleeve around the second textile portion.
  • 20. A patient interface according to c claim 16, wherein the second plurality of blocks have respective shapes and/or sizes and/or inter-block spacings to impart the predetermined curvature.
  • 21. A patient interface according to claim 19, wherein each of the second plurality of blocks are trapezoidal in sagittal cross-section.
  • 22. A patient interface according to claim 4, wherein at least one of said one or more resilient structures is a connector that is located at a junction between two or more straps and imparts respective predetermined angles between respective pairs of the two or more straps in the expanded configuration.
  • 23. A patient interface according to claim 22, wherein the connector comprises two or more connector arms that are pivotable with respect to each other and biased by a spring.
  • 24. A patient interface according to claim 23, wherein the spring is a torsion spring.
  • 25. A patient interface according to claim 24, wherein a pivot point of the torsion spring is coaxial with a common pivot point of the two or more connector arms.
  • 26. A patient interface according to claim 25, wherein the two or more connector arms are overlayed in the compact configuration and are spaced apart in the expanded configuration.
  • 27. A patient interface according to claim 23, wherein the spring is a V-shaped resilient member having a pivot point that is offset from a common pivot point of the two or more connector arms in the expanded position.
  • 28. A patient interface according to claim 22, wherein the expanded configuration is a substantially in-use configuration.
  • 29. A patient interface according to claim 22, wherein the compact configuration is flattened and/or folded relative to the expanded configuration.
  • 30. A patient interface according to claim 22, wherein the one or more resilient structures includes an internal stop in order to control the respective predetermined angles.
  • 31-87. (canceled)
Priority Claims (1)
Number Date Country Kind
10202107470S Jul 2021 SG national
PCT Information
Filing Document Filing Date Country Kind
PCT/SG2022/050472 7/7/2022 WO