The present invention relates i.a. to plastering machines for applying a surface coating, such as an aggregate cementitious surface coating, to a building structure, in particular to the surface of an exterior or interior building wall.
It is known to form an exposed building surface finish by applying cementitious slurry in a trowelling procedure using a handheld trowel connected to a slurry supply via a hose, see by way of example CA patent 1135572, US 2014/0057059 and U.S. Pat. No. 3,319,283.
Also, automated procedures involving plastering machines with floor mounted frames supporting mouthpieces have been developed. Illustrative examples of such plastering machines are disclosed in WO2012028156, FR 1 211 570 and CN patent 2506728.
Tools for the particular procedure with which the present invention is concerned differ fundamentally in size and operation from tools for filling joints and minor depressions in wall boards, such as the tool disclosed in U.S. Pat. No. 2,711,098 which is designed to be held with one hand using a handle with an internal conduit for supplying mastic to an applicator mouthpiece.
When applying a coating material to a building surface it is important to ensure a substantially uniform thickness of the resulting coating. Where a frame supporting a mouthpiece and arranged at a certain fixed position from a building wall is used, as in the aforementioned WO2012028156, FR 1 211 570 and CN patent 2506728 publications, this leads to problems where the building wall is not completely vertical. Likewise, where a handheld trowel as illustrated in CA patent 1135572 is used great skills are required as the worker must manually maintain the mouthpiece at a certain distance from the wall surface.
U.S. Pat. No. 3,319,283, upon which the preamble of claim 1 is based, shows a plastering machine with a handheld mouthpiece with faces for being placed against the work surface. This prior art mouthpiece is for applying a relatively thick coating layer and is disadvantageous in that the elongated runners have a plane edge that will follow irregularities in the working surface as the mouthpiece is moved. Thus, where the runners locally contact discrete raised points typical in rough building surfaces the mouthpiece will rock slightly, giving rise to variations in the distance between the lower edge of the mouthpiece and the building surface. Such variations bring about corresponding variations in the thickness of the coating layer applied to the building surface. Hence, the plastering machine of U.S. Pat. No. 3,319,283 is not suitable for applying coating material where there is a desire to still be able to distinguish the texture of the building surface, in particular where the thickness of the layer is very small. Where slurries of low viscosity are applied there is also a significant risk that the slurry may escape the mouthpiece along the runners in use of the machine.
Thus, with any of the aforementioned tools there are practical problems which are believed to be the cause of builders tending to prefer reliance on the conventional hard work and inefficient procedures where very thin coatings are applied using a trowel dipped in a plaster containing bucket and then used to manually transfer plaster to the building wall surface.
The object of the present invention is to provide a plastering machine, and a mouthpiece therefor, which is suitable for applying a thin coating of substantially uniform thickness, in particular of a low viscosity fine grain cementitious coating material, onto a building wall, in particular a brick wall, and which at the same time alleviates the hard work involved in the conventional trowelling procedures. Such thin material layers are often applied where there is a desire to allow a viewer to visually distinguish the texture of the bricks.
This is achieved by a plastering machine further including the features defined in the characterising clause of claim 1 where the lower edge of the rear wall in use is for being placed against the building surface. To allow for the mouthpiece to even better follow the contour of the building surface the mouthpiece may have faces arranged as defined in claim 2. To allow for an efficient sealing of the mouthpiece against the building structure surface the machine may have a seal formed as defined in claims 3 and 4. To ease handling of the mouthpiece flanges may be provided in accordance with claim 6, allowing for the provision of large surface face faces, and a handle as defined in claim 7 may conveniently be provided, preferably being connected to the aforementioned flanges allowing a user to reliably press the mouthpiece against the building surface. Highly convenient a connector as defined in claim 9 may be provided, whereby kinking of a flexible supply hose may be avoided.
Further favourable embodiments are defined in the dependent claims.
The flexible seal preferably is formed from an elastic material, such as an elastomeric material or a foamed material, whereby the seal yields locally elastically as it is passed over local irregularities in the building surface, to maintain or essentially maintain is high degree of sealing, thereby restricting or preventing undesired loss of slurry in the plaster material chamber defined together by the mouthpiece and the building surface.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, as follows:
The plastering machine 10 comprises a coating material pump 20, preferably configured for being positioned on a base near the building wall 1, a conduit including a flexible hose 15, and a work-piece in the form of a mouthpiece 30 which is connected to the conduit and to which is rigidly connected a handle 39 allowing a worker (not shown) with his hands to hold the mouthpiece 30 firmly against the surface of the building wall 1. The mouthpiece has a top portion T and a bottom portion B closer to the base. Normally, the mouthpiece 30 will be of metal or a sturdy plastic material.
By holding the mouthpiece 30 firmly against the wall 1, and through the design of the mouthpiece 30, to be discussed further below, it is ensured that during the coating procedure substantially no coating material will leave the mouthpiece in a sideway direction perpendicular to the extension of the run 5.
On activation of the pump 20 coating material, in the following for simplicity referred to as “plaster”, is delivered from the pump 20 via the aforementioned conduit to a plaster material chamber 8′ defined together by the building wall 1 and the mouthpiece 30, see
As seen in
Plaster preferably enters the aforementioned chamber 8′ via a bifurcation with two branches 121, 122 of the flow passage 120, through two entry openings 32. It may be understood that in operation the chamber 8′ is normally filled with a fresh mass of plaster (not shown in
As seen in
The spacer devices 40′, 40″ are preferably releasably connected to the respective flange 34′, 34″, in the shown embodiment by screws or, alternatively, such as by a snap connection, or by other complementary coupling elements. The spacer devices 40′, 40″ may be replaced when worn down. Sideways leakage of plaster material from the chamber 8′ is prevented or restricted by a respective elongated flexible seal 300, preferably of rubber or similar material, connected to each side wall 31′, 31″ and extending between the bottom portion B and the top portion T. Together with the faces SF, the flexible seal 300 and the lower edge 37 are placed against the building surface 1 when applying the coating material in the recess 8. The flexibility of the seals 300 allows the mouthpiece 30 to follow the surface contour of the building wall 1, with the lower edge 37 remaining in contact therewith, such that variations in the coating thickness are largely avoided. The flexible seal 300 is illustrated as being of a blade structure, preferably with a thicker edge portion inserted into a respective groove G along the side walls 31′, 31″, as shown in
The aforementioned second portion 150 of the conduit will now be described in details with reference to
Each subpart 152, 156 has a shape preferably resembling the body of a question-mark; thus, subpart 152 has a straight section 153 contiguous with a U-shaped section 151 while subpart 156 has a U-shaped section 158 contiguous with a straight section 155 having a portion 156 which is treaded or otherwise configured for being connected to one end of the flexible (bendable) hose that defines the first portion 15 of the conduit joining the mouthpiece 30 with the coating material supply 20. The two U-shaped sections 151, 158 are rotatably connected at swivel joint 180, such as through a ring-structure engaging flanges 154 at the respective ends of the U-shaped-sections, with an O-ring (not shown) provided as required to establish a seal. Alternatively, as shown, each of the flanges 154 may have annular recesses formed in opposed wall portions, whereby the two U-shaped sections 151, 158 are held together by filling, via a filling opening in one or both of the flanges 154, an annular groove defined by the opposed recesses with metal or other material bearing balls 182. In this manner rotation about a swivel axis A2 of the two subparts 152, 156 relative to one another is enabled, whereby the mouthpiece 30 may be applied against the building wall 1 near the base with the subpart 156 rotated outwards, as illustrated in
As shown in
Preferably, for added flexibility the second portion 150 of the conduit also is structured to include a second swivel joint 190 to allow for a relative rotation between parts of the second portion 150 about another axis A1, such as the aforementioned longitudinal axis A1 of the straight section 155, perpendicular to the swivel axis A2 of the first swivel joint 180. The second swivel joint 190 may be a structural part of the second portion 150, such as by being configured as a rotatable connection between U-shaped section 158 and straight section 155 of subpart 156; alternatively, the second swivel joint 190 may be defined through the connection between the first and second connectors 160, 170, i.e. where the second portion 150 of the conduit is connected to the mouthpiece 39.
Connection between the first and second connector 160, 170 will now be discussed in further details with reference to
As seen, the handle 39 preferably has gripping portions 39′, 39″ around which a worker may grip with the fingers of his hand. Each gripping portion 39′, 39″ is preferably arranged adjacent, preferably alongside, a respective one of the side walls 31′, 31″, with the gripping portions 39′, 39″ each being for a user to grip around, preferably all around, with his hand and each being rigidly connected to either the flanges 34, 34″ or to the opposite side walls 31′, 31″. For the shown embodiment the handle 39 loops inwardly towards the rear wall 31 with the two gripping portions 39′, 39″ being connected for high stability while allowing the two U-shaped sections 151, 158 of the second portion 150 to be back-folded. As shown, for maximum stability and ability to press the mouthpiece against the building surface each gripping portion 39′, 39″ is connected to a respective flange 34′, 34″.
As a final note it is mentioned that the handle/mouthpiece 30 may be provided with switches/contacts as required for controlling operation of the pump 20, such as pump start/stop and/or pump speed, preferably wirelessly. Moreover, as seen in the figures, distance keepers 700 may be provided along one or more sides of the mouthpiece 30; this being of advantage where the mouthpiece is used for applying coating material to panels where the coating material is to be applied as runs extending at a certain distance corresponding to the dimension of the distance keepers 700 from the edges of the panels. For such uses the mouthpiece, as defined in claim 11 may be used for applying glue/binder on panels, even panels lying horizontally, onto which another panels is to be secured, such as where insulating panels are to be applied onto a concrete or other material building surface.
Number | Date | Country | Kind |
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PA201670241 | Apr 2016 | DK | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/059274 | 4/19/2017 | WO | 00 |