This invention relates to a repair tool, and in particular to a repair tool for the repair of defects or damage in a material.
Tools for the repair of material such as those utilised for the repair of vehicle body work are known. For example, it is known to provide a bridge like element that spans across a defect to be repaired, said bridge like element suspending a pulling means above the defect for applying a pulling force to the defect in order to repair the same. Whilst such solutions do allow the application of a pulling force, further apparatus such as ratchets and straps are required to apply further tension or compression forces which are useful when completing the repair, and in addition the bridge elements span directly above the repair site, making access to this site difficult such that it may be worked upon by further tools. As noted above, it is also known to apply a tension or compression force across a defect in a portion of material whilst carrying out a repair by attaching tabs by welding or by other means and using straps and ratchet mechanisms or the like to pull or push the tabs. However, applying even and consistent tension/compression using these methods can be difficult, and such arrangements are highly susceptible to the skill of the user in setting them up effectively in addition to being more time consuming to set up.
It is desirable to provide a repair tool that can apply a tension or compression force to material to be repaired whilst simultaneously improving access to the repair site and/or applying a pulling or pushing force to a defect.
According to the invention there is provided a repair tool comprising: at least first and second support elements, the first and second support elements each comprising a first end which is engagable with a portion of material to be repaired and a second end distal the first end; a spanning member engagable with the support elements, the spanning member being sized and dimensioned to span between said support elements in a spanning position above a portion of material to be repaired; wherein one or both of the support elements are movable relative to the spanning member in the longitudinal direction thereof to adjust the distance between the first and second support elements such that, in use, when the first and second support elements are attached to a portion of material to be repaired, a tension or compression force may be selectively applied or released from said material; and wherein the repair tool further comprises a pull/push arrangement mountable to the spanning member between the first and second support elements configured to apply a pulling or a pushing force to a portion of the material to be repaired; and/or wherein the spanning member is rotatable or otherwise movable laterally relative to at least a portion of the support elements such that the area between the support elements is more readily accessible.
Advantageously, the repair tool may be attached to the material to be repaired at the first end of the support elements and at least one of the support elements may thereafter be moved along the spanning member, away from the other support element, to cause a tension force in the material. In addition, the same repair tool may also, or alternatively, provide the functionality to apply a pulling force on a defect in the material and/or provide the functionality to move the spanning member to provide improved access to the area to be repaired.
Further advantageously, the tension force applied by the movement of one or both of the support elements can remain applied even whilst the tool is used to provide a pulling force or a pushing force on a defect in the material and/or when the spanning member is moved to provide improved access to the area to be repaired.
Ideally, the support elements comprise foot portions at the first end thereof.
Preferably, the spanning member is engagable with the support elements at or about a second end thereof.
Preferably the foot portions are attachable to a portion of material to be repaired by adhesive, welding, or other such reasonable means.
Preferably, one or both of the support elements are in slidable engagement with the spanning member such that said one or both support elements are slidable along said spanning member.
Ideally, the support elements comprise spanning member engagement means at the second end thereof.
Preferably, the spanning member engagement means of at least one of the first or second support member are movable engagement means for selectively effecting or permitting longitudinal movement of the support element relative to the spanning member.
Ideally, both the first and second support elements comprise movable engagement means for selectively effecting or permitting movement of the support element relative to the spanning member.
Preferably, the movable engagement means of the first support element comprises a releasable engagement means.
Ideally, the releasable engagement means may be released to allow free longitudinal movement of the first support element along the spanning member, and may be engaged to releasably fix the first support element to the spanning member at a desired position.
Preferably, the releasable engagement means of the first support element comprises first and second clamping surfaces which act to clamp the spanning member therebetween.
Ideally, the first clamping surface is provided by a clamping feature locatable on the opposing side of the spanning member from the first support element and the second clamping surface is provided by spanning member facing surface of the first support element.
Preferably, the first and second clamping surfaces are in operable engagement via a clamping actuation means such that said clamping surfaces are movable towards each other to clamp the spanning member therebetween and prevent movement of the first support member therealong, and moveable away from each other such that the first support element is freely movable along the spanning member.
Ideally, the clamping actuation means comprises a threaded clamping rod.
Preferably, the threaded clamping rod has a first end which extends through an aperture in the clamping feature.
Preferably, the spanning member has one or more void formed therein.
Ideally, the threaded clamping rod also extends through the void in the spanning member, and into a correspondingly threaded clamping rod receiving portion in the first support element.
Preferably, the threaded clamping rod is threadable into the clamping rod receiving portion.
Preferably, the threaded clamping rod is threadable into a correspondingly threaded throughbore formed in the clamping rod receiving portion.
Preferably, the threaded clamping rod has a clamping head located at its second end distal the first end thereof which is engagable with the clamping feature as the threaded clamping rod is threaded into the clamping rod receiving feature to apply a clamping force to the spanning member between the clamping feature and the first support element.
Ideally, the movable engagement means of the second support element comprises an adjustable engagement means.
Preferably, the adjustable engagement means comprises a user engagable control element operable to effect relative longitudinal movement between the spanning member and the second support element.
Ideally, the adjustable engagement means is a screw and thread type arrangement operable between the spanning member and second support element.
Preferably, the screw and thread type arrangement comprises a second support element threaded rod which extends in the longitudinal direction of the spanning member.
Ideally, the second support element threaded rod is mountable to the spanning member by one or more bushes or bearings or the like.
Preferably the second support element threaded rod is mountable to the spanning member by one or more bushes.
Preferably the second support element threaded rod is mountable to the spanning member by first and second bushes.
Ideally, the second support element threaded rod is mountable to the spanning member within the one or more void formed in the spanning member.
Preferably, the first and second bushes permit rotation of the threaded rod.
Ideally, the first and second bushes prevent any non-rotational movement of the threaded rod relative to the spanning member.
Preferably, the second support element threaded rod comprises a first end which is inserted through the first and second bushes.
Ideally, the second support element threaded rod has a second end opposing the first end, the second end having the user engagable control element.
Preferably, at least a portion of the second end of the second support element threaded rod extends from a longitudinal end of the spanning member.
Ideally, the user engagable control element is a knob attached to the second end of the second support element threaded rod such that rotation of the knob by a user rotates the second support element threaded rod.
Preferably, a locking pin is provided at the first end of the second support element threaded rod to prevent unintended removal of the second support element threaded rod from the first and second bushes by limiting longitudinal movement of the second support element threaded rod relative to the spanning member.
Ideally, the spanning member facing end of the second support element comprises a threaded rod receiving structure fixedly attachable thereto.
Preferably, the threaded rod receiving structure has a threaded throughbore corresponding to the thread of the second support element threaded rod.
Preferably, the second support element threaded rod is threadable through the threaded rod receiving structure and rotatable therewithin.
Ideally, as the second support element threaded rod is rotated within the bushes, the threaded rod receiving structure travels along the second support element threaded rod causing a corresponding movement of the second support element in the longitudinal direction of the spanning member.
Preferably, the spanning member is an elongate channel member.
Ideally, the spanning member comprises first and second outer walls defining an internal void.
Preferably, the spanning member comprises one or more engagement features formed for engagement with the support elements and/or the pull/push arrangement.
Ideally, engagement features of the spanning member comprise one or more upwardly depending flange extending from an upper side of the spanning member opposing the side in engagement with the support elements.
Ideally, engagement features of the spanning member comprise two upwardly depending flanges extending from an upper side of the spanning member opposing the side in engagement with the support elements.
Ideally, the one or more upwardly depending flanges extend in the longitudinal direction of the spanning member.
Preferably, the clamping feature of the movable engagement means of the first support element comprises one or more channels formed in the spanning member facing side thereof for receiving the one or more upwardly depending flanges of the spanning member such that movement of the clamping feature along the spanning member is guided by said one or more upwardly depending flanges.
Preferably, the engagement features of the spanning member comprise one or more downwardly depending flange extending from a lower side of the spanning member in engagement with the support elements.
Ideally, the one or more downwardly depending flanges extend in the longitudinal direction of the spanning member.
Preferably, the engagement features of the spanning member comprise two downwardly depending flanges extending from a lower side of the spanning member in engagement with the support elements.
Ideally, the engagement features of the spanning member comprise one or more inwardly depending flanges which extend from the first and second outer walls of the spanning member into the void thereof.
Preferably, the one or more inwardly depending flanges extend in the longitudinal direction of the spanning member.
Ideally, the engagement features of the spanning member comprise two inwardly depending flanges which extend from the first and second outer walls of the spanning member into the void thereof.
Preferably, the spanning member comprises first and second elongate channel sections joined in a spaced apart relationship.
Ideally the first and second channel sections are joined in a spaced apart relationship by spacing elements to define the void therebetween.
Preferably, a movable connection arrangement is provided which permits relative movement between the spanning member and at least a portion of the support elements.
Ideally, the movable connection arrangement is one or more hinged or other such rotatable arrangements such that the spanning member can be rotated laterally and the area between the support elements is more readily accessible.
Preferably, each of the support members comprises a hinged or other such rotatable arrangement, preferably proximal the first end thereof.
Ideally, the hinged or other such rotatable arrangements create a movable joint between two portions of the support elements.
Preferably, the support elements, or rotatable portion thereof, are of a length that when rotated the spanning member is moved laterally a distance which allows the repair site between the support elements to be worked on with further tools.
Preferably, the hinged or other such rotatable arrangements comprise hinge arrangements.
Ideally, the hinge arrangements are locatable proximal the foot of each support element such that the portion of each support element above the hinge arrangements is rotatable relative to the foot of the support elements.
Preferably, the hinged arrangements are configured to permit the portions of the support elements above said hinged arrangements to rotate approximately 90 degrees in each direction, said direction being the lateral relative to the orientation of the spanning member.
Ideally, the hinged arrangements are configured to permit the portions of the support elements above said hinged arrangements to rotate towards the material to be repaired to which the support elements are attached during use.
Preferably, the movable connection arrangement comprises one or more locking assembly for releasably locking the movable connection arrangement.
Ideally, locking of the one or more locking assembly prevents relative movement between the spanning member and at least a portion of the support elements about the movable connection arrangement, and release of the one or more locking assembly permits said relative movement.
Preferably, a locking assembly is provided for each hinged arrangement to prevent rotation of said hinge arrangements such that the spanning member can be locked in the spanning position, or in a rotated position wherein the spanning member is rotated to provide increased access to the portion of material to be worked on between the support elements.
Ideally, each support element comprises a locking assembly.
Preferably, the locking assemblies comprises a threaded locking element, the first end of which passes through an aperture in the second portion of a support element and into a threaded receiving element in the first portion of a support element.
Ideally, the receiving element comprises a complementary thread to that of the threaded locking element.
Preferably, the threaded locking element has a clamping surface provided on the second end thereof which interacts with a surface of the first portion of the support elements and applies a clamping force thereto.
Ideally, the clamping surface applies a clamping force as the threaded locking element is threaded into the receiving element
Preferably, the clamping force applied by the clamping surface forces the first and second portions of the support elements together as the threaded locking element is threaded into the threaded receiving element.
Ideally, the clamping surface is provided by the lower surface of a locking knob which faces the foot of the support elements when attached to the second end of the threaded locking element.
Preferably, the locking knob may be turned to turn the threaded locking element, threading said threaded locking element into the threaded receiving element and thus applying the clamping force.
Ideally, the threaded locking element is a threaded rod.
Preferably, the pull/push arrangement comprises a pull/push assembly having a first end.
Ideally, the first end of the pull/push assembly is configured to be releasably attachable to the material to be repaired.
Preferably, the pull/push assembly comprises a second end operable by a user to cause a pulling force or a pushing force upon the material to be repaired.
Ideally, the pull/push arrangement further comprises a pull/push carriage.
Preferably, the pull/push carriage is configured for operable engagement with the spanning member such that the pull/push carriage is movable longitudinally along the spanning member.
Preferably, the pull/push carriage comprises one or more channels formed in the spanning member facing side thereof for receiving the one or more upwardly depending flanges of the spanning member such that movement of the pull/push carriage along the spanning member is guided by said one or more upwardly depending flanges.
Preferably, the pull/push carriage is configured to movably connect the pull/push assembly and the spanning member.
Ideally, the pull/push carriage comprises a protrusion feature.
Preferably, the protrusion feature interacts with a carriage rail feature of the spanning member to guide longitudinal movement along the spanning member and prevent vertical displacement of the pull/push carriage from the spanning member.
Preferably the carriage rail feature comprises two rail flanges of the spanning member which project laterally outwardly of the spanning member and the protrusion feature of the pull/push carriage abuts the underside of the carriage rail feature.
Preferably, the rail flanges extend longitudinally along the spanning member at or about each top longitudinal edge of the spanning member.
Ideally, the upwardly depending flanges of the spanning member extend from an upper surface of the carriage rail feature opposing the surface thereof which abuts the protrusion feature.
Ideally, the pull/push assembly comprises a material contact element which is contactable with the material to be repaired and optionally attached to said material, the material contact element being movable by the pull/push assembly towards or away from said material to be repaired such that a pulling or a pushing force may be selectably applied thereto.
Ideally, the material contact element is a pull/push member configured to apply a pulling or a pushing force to the material to be repaired.
Preferably, the pull/push member comprises a threaded pull/push member.
Ideally, the threaded pull/push member comprises a first end configured for attachment to material to be repaired, and a second end distal the first end.
Ideally, the pull/push assembly comprises a thread receiving portion attachable to the pull/push carriage.
Preferably, the threaded pull/push member extends from its first end beneath the spanning member, through the thread receiving portion in the pull/push carriage, and to its second end above the spanning member.
Preferably, threading of the threaded pull/push member into the thread receiving portion causes movement of the threaded pull/push member relative to the pull/push carriage and spanning member.
Ideally, rotation of the threaded pull/push member in a first direction causes the threaded pull/push member to move generally upwards such that the first end thereof moves away from the material to be repaired.
Ideally, rotation of the threaded pull/push member in a first direction causes the threaded pull/push member to move generally upwards such that the first end thereof moves towards the spanning member.
Advantageously, threading of the pull/push member in the first direction may apply a pulling force to material which may be attached to the first end of the pull/push assembly.
Ideally, rotation of the threaded pull/push member in a second direction causes the threaded pull/push member to move generally downwards such that the first end thereof moves away from the spanning member.
Advantageously, threading of the pull/push member in the second direction may apply a pushing force to material which may be attached to the first end of the pull/push assembly.
Preferably, rotation of the threaded pull/push member in a second direction opposing the first direction causes the threaded pull/push member to move generally downwards such that the first end thereof moves away from the spanning member.
Ideally, the threaded receiving portion is rotatably attachable to the pull/push carriage.
According to a second aspect of the invention there is provided a repair tool comprising: at least first and second support elements, the first and second support elements each comprising a first end which is engagable with a portion of material to be repaired and a second end distal the first end; a spanning member engagable with the support elements at or about the second end thereof, the spanning member being sized and dimensioned to span between said support elements in a spanning position above a portion of material to be repaired; wherein one or both of the support elements are movable relative to the spanning member in the longitudinal direction thereof to adjust the distance between the first and second support elements such that, in use, when the first and second support elements are attached to a portion of material to be repaired, tension may be selectively applied or released from said material; and wherein the repair tool further comprises a pull/push arrangement mountable to the spanning member between the first and second support elements configured to apply a pulling or a pushing force to a portion of the material to be repaired.
According to a third aspect of the invention there is provided a repair tool comprising: at least first and second support elements, the first and second support elements each comprising a first end which is engagable with a portion of material to be repaired and a second end distal the first end; a spanning member engagable with the support elements at or about the second end thereof, the spanning member being sized and dimensioned to span between said support elements in a spanning position above a portion of material to be repaired; wherein one or both of the support elements are movable relative to the spanning member in the longitudinal direction thereof to adjust the distance between the first and second support elements such that, in use, when the first and second support elements are attached to a portion of material to be repaired, tension may be selectively applied or released from said material; and wherein the spanning member is rotatable or otherwise movable laterally relative to at least a portion of the support elements such that the area between the support elements is more readily accessible.
An embodiment of the invention is now described by way of example and with reference to the accompanying drawings in which:
The present teaching will now be described with reference to an exemplary repair tool. It will be understood that the exemplary repair tool is provided to assist in an understanding of the present teaching and are not to be construed as limiting in any fashion. Furthermore, elements or components that are described with reference to any one Figure may be interchanged with those of other Figures or other equivalent elements without departing from the spirit of the present teaching.
Referring now to the Figures there is illustrated a repair tool 10 comprising first and second support elements 11, 12. The first and second support elements each comprise a first end 13 which is engagable with a portion of material to be repaired and a second end 14 distal the first end 13. A spanning member 15 is engaged with the support elements 11, 12 at or about the second ends 14 thereof. The spanning member 15 is sized and dimensioned to span between said support elements 11, 12 in a spanning position above a portion of material to be repaired. This spanning position is best viewed in
The repair tool 10 is primarily intended for use in the repair of the bodywork of vehicles. The repair tool 10 may be attached to the material to be repaired (not shown) at the first end 13 of the support elements 11, 12 and one of the support elements 12 may thereafter be moved along the spanning member 15, away from the other support element, to cause a tension force in the material. The repair tool 10 may be attached to the material to be repaired (not shown) at the first end 13 of the support elements 11, 12 on either side of a defect such as a dent or the like to be repaired. In addition, the same repair tool 10 may also provide the functionality to apply a pulling force on a defect in the material and/or provide the functionality to move the spanning member 15 to provide improved access to the area to be repaired. Further advantageously, the tension force applied by the movement of one of the support elements 12 can remain applied even whilst the tool 10 is used to provide a pulling force on a defect in the material and/or when the spanning member 15 is moved to provide improved access to the area to be repaired. In the embodiment shown in the drawings the repair tool is for use on metallic body work of vehicles or the like; however it should be appreciated that the tool could be equally as useful in other repair scenarios or with other materials either in the same form or with slight modifications which would be evident to the skilled person.
The support elements comprise foot portions 17 at the first end thereof which are attachable to a portion of material to be repaired by adhesive, welding, or other such reasonable means. The skilled person would be aware of the various methods that can be utilised to temporarily attach repair tools to repair sites. The support elements comprise spanning member engagements 18, 19 at the second ends 14 thereof. The spanning member engagement 18, 19 of at least one of the first or second support member 11, 12 is a movable engagement 19 for selectively effecting or permitting longitudinal movement of the support element 12 relative to the spanning member 15. In the embodiment of the drawings the second support element 12 comprises the movable engagement 19. In the preferred embodiment, as shown in the drawings, both the first and second support elements 11, 12 comprise movable engagement 18, 19 for selectively effecting or permitting movement of the support elements 11, 12 relative to the spanning member 15. However, as will be described below, these movable engagements 18, 19 do not necessarily take the same form or permit relative movement in the same manner.
The movable engagement 18 of the first support element 11 comprises a releasable engagement assembly 18. The releasable engagement assembly 18 may be released to allow free longitudinal movement of the first support element 11 along the spanning member 15, and may be engaged to releasably fix the first support element 11 to the spanning member 15 at a desired position. This permits the repair tool 10 to be set such that the space between the first and second support elements 11, 12 is suitable for the repair in question. For example, in the case of smaller repairs the support elements 11, 12 will be placed closer together before attachment to the material to be repaired, for larger repairs the support elements 11, 12 may be placed further apart. As is best seen in
The movable engagement 19 of the second support element comprises an adjustable engagement assembly 19. This is best viewed in
Again, as with the movement assembly of the first support element 11, the assembly to effect movement of the second support element 12 is provided as one example of how such movement could be implemented. However, the skilled person would be aware of various mechanisms and assemblies that could give rise to the required movement all of which should be considered to fall within the scope of the attached claims. Movement of the first and/or second support elements could for example be implemented by utilising a pneumatic or hydraulic arrangement, which would be well known to the skilled person.
It should be understood that the embodiment of the drawings is only one possible implementation wherein a first support element 11 is movable to set an approximate support element spacing suitable for the repair in question, and once the repair tool is attached to the repair site the second support element is moved to apply a tension force. This is not intended to be limiting, the skilled person would understand that, for example, a simplified version of the tool could be manufactured wherein the first support element is not movable and the only movement is via the second support element. Further, one of the support elements could comprise both the releasable engagement assembly and the adjustable movement assembly such that said one support element could initially be moved to a suitable support element spacing, the tool could be attached to the repair site, and the same support element could them be moved to apply the tension force. It would be well within the knowledge of the skilled person to adapt the disclosure herein to manufacture such and other variants of the design and such variants are intended to fall within the scope of protection afforded by the attached claims. It should also be understood that the invention as shown in the drawings comprises first and second support elements 11, 12 only, however any number of support elements may be utilised within the scope of the invention, providing the ability to work upon multiple areas of damage or simply to provide greater support to the spanning member 15. Therefore, the scope of protection would be construed by the skilled person to encompass any number of support elements equal or greater than two.
Preferably, the spanning member 15 is an elongate channel member 16 comprising first and second outer walls 40, 41 defining an internal void 25. In the embodiment of the drawings the spanning member 15 comprises one or more engagement features 42, 43, 44, 45, 46 formed for engagement with the support elements 11, 12 and/or the pull/push arrangement 16. The engagement features of the spanning member 15 comprise two upwardly depending flanges 42, 43 extending from an upper side of the spanning member 15 opposing the side in engagement with the support elements 11, 12. The upwardly depending flanges 42, 43 extend in the longitudinal direction of the spanning member 15. The clamping feature 22 of the movable engagement assembly 18 of the first support element 11 comprises channels 47 formed in the spanning member facing side thereof for receiving the upwardly depending flanges 42, 43 of the spanning member 15 such that movement of the clamping feature 22 along the spanning member 15 is guided by the upwardly depending flanges 42, 43.
The engagement features of the spanning member also comprise two downwardly depending flanges 44, 45 extending from a lower side of the spanning member 15 in engagement with the support elements 11, 12. The downwardly depending flanges 44, 45 extend in the longitudinal direction of the spanning member 15. The support elements 11, 12 comprise upstanding abutment features 48 which are spaced apart laterally on the top of the support elements 11, 12 such that the spanning member 15 may be seated between the abutment features 48 and the downwardly depending flanges 44, 45 of the spanning member abuts the abutment features 48. Resultantly, the abutment between the downwardly depending flanges 44, 45 and the abutment features 48 guides movement of the support elements 11, 12 along the spanning member 15 and prevents unintended lateral movement thereof.
The engagement features of the spanning member 15 also comprise two inwardly depending flanges 46 which extend from the first and second outer walls 40, 41 of the spanning member into the void 25 thereof. The two inwardly depending flanges 46 extend in the longitudinal direction of the spanning member 15.
In the embodiment of the drawings, the spanning member 15 comprises first and second elongate channel sections 40, 41, which define the outer walls 40, 41 thereof. The channel sections 40, 41 are joined in a spaced apart relationship by spacing elements 49 to define the voids 25 therebetween. In the embodiment of the drawings, the bushes of 31 may also act as spacing elements. It should be noted that whilst the spanning member 15 is shown in the drawings a comprising multiple portions joined to form the final structure; the spanning member 15 could equally be formed as a single part.
A movable connection arrangement 50 is provided which permits relative movement between the spanning member 15 and at least a portion of the support elements 11, 12. In the embodiment of the drawings the movable connection arrangement 50 is two hinged arrangements 50 such that the spanning member 15 can be rotated laterally to either side of the support elements 11, 12 and the area between the support elements 11, 12 is more readily accessible. This is best viewed in
Each hinged arrangement 50 further comprises a locking assembly 57 for releasably locking the hinged arrangements 50. The locking assemblies 57 prevent rotation of said hinge arrangements 50 such that the spanning member 15 can be locked in the spanning position or in a rotated position wherein the spanning member 15 is rotated about the hinged arrangements 50 to provide increased access to the portion of material to be worked on between the support elements. The spanning member 15 may be locked in any rotated position between the spanning position and a position approximately 90 degrees therefrom in each lateral direction (this position being that shown in
Preferably, as can be best viewed in
The invention is not limited to the embodiment(s) described herein but can be amended or modified without departing from the scope of the present invention.
Number | Date | Country | Kind |
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2204136.2 | Mar 2022 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/056597 | 3/15/2023 | WO |