The present disclosure relates to a replaceable wear component for an industrial accessory which is subjected to both internal and external wear during use. The present disclosure also relates to an industrial accessory comprising an inner side which is subjected to internal wear during use caused by abrasive material and an external side which is subjected to external wear during use caused by abrasive material.
An industrial accessory, such as a bucket for an earth moving machine, a load platform for moving earth material, and a load bay for moving earth material, is subjected to wear during use caused by abrasive material. To reduce the wear rate, the industrial accessory is typically made of an abrasive-resistant material, such as certain types of steel having a high abrasion resistance. In addition, the industrial accessory may also comprise separate wear components, or wear plates, which are attached to the industrial accessory. The wear components are typically attached to the industrial accessory at specific areas thereof where the abrasion caused by abrasive material during use is high.
Even though there exist different types of wear components for such industrial accessories, there is still a strive to develop further improved wear components.
In view of the above, an object of the disclosure is to provide an improved replaceable wear component for an industrial accessory which at least partly alleviates one or more drawbacks of the prior art, or which at least provides a suitable alternative. A further object of the disclosure is to provide a replaceable wear component in which at least one of the following advantages is achieved: 1) the wear component's load absorption during use is improved; 2) the attachment and/or detachment procedure of the replaceable wear component is facilitated; 3) both the inner and external sides of the industrial accessory can be effectively protected by one component; 4) the replaceable wear component can be retro-fitted to many different types of industrial accessories; and 5) the replaceable wear component can be easily attached to industrial accessories with different plate thickness. A yet further object of the disclosure is to provide an improved industrial accessory comprising a replaceable wear component, which at least partly alleviates one or more drawbacks of the prior art, or which at least provides a suitable alternative.
According to a first aspect of the disclosure, at least one of the objects is at least partly achieved by a replaceable wear component according to claim 1.
Thus, there is provided a replaceable wear component for an industrial accessory.
The wear component comprises:
Furthermore, the mating surface of the at least one of the inner and outer wear members is adapted to face a corresponding mating surface of the other one of the inner and outer wear members when the inner and outer wear members are attached to each other.
By the provision of a replaceable wear component as disclosed herein, an improved replaceable wear component is achieved. For example, the present disclosure is based on a realization that by using a protruding portion as disclosed herein for at least one of the wear members, the accommodation of forces exerted on the wear component during use will be improved. More particularly, it has been realized that forces exerted on known wear components may result in a very high wear and tear on the attachment members, typically screws or bolts, so that eventually the attachment members may break. This may be especially relevant if forces exerted on the wear component are large in a direction corresponding to the extension of its wear surface. Accordingly, by configuring at least one of the wear members with a protruding portion as disclosed herein, the protruding portion can be inserted into an opening of the industrial accessory so that forces exerted on the wear component will at least partly be transferred from the wear component to the industrial accessory via the protruding portion. As such, forces transferred to the industrial accessory via any attachment member will be significantly reduced, or eliminated, implying increased service life of the wear component and of the attachment member(s).
In addition, as another example, by the provision of the replaceable wear component as disclosed herein, both the inside and the external side of the industrial accessory can be more effectively protected during use. For example, by configuring the wear component with two separate wear members with corresponding mating surfaces which are facing each other when the wear members are attached to each other, and with respective inner and outer wear surfaces, the wear component will work as a single wear component which protects both the inside and the external side. Accordingly, instead of using e.g. separate and distant wear components on the inside and on the outside, there is provided a single wear component which extends through an opening of the industrial accessory.
An inner wear member as disclosed herein is a wear member which is intended to be provided on an inside of the industrial accessory. Accordingly, an outer wear member as disclosed herein is a wear member which is intended to be provided on an outside, or external side, of the industrial accessory.
The wear component as disclosed herein is replaceable due to the fact that the inner and outer wear members are releasably attached to each other.
By “releasably attached” is herein meant that the wear members can be attached to and detached from each other, for example without damaging, or at least not significantly damaging, any attachment members for attaching the wear members to each other.
Optionally, the at least one of the inner and outer wear members may be configured so that the support surface and the protruding portion thereof form a recess between the inner and outer wear members when being attached to each other. Thereby, an improved, more reliable and robust support to the industrial accessory may be achieved. Preferably, when the replaceable wear component is received in an opening of the industrial accessory, the recess may be used to at least partly enclose a portion of the industrial accessory which defines a perimeter of the opening.
Still optionally, the recess may extend at least partly around a perimeter profile of the wear component when the inner and outer wear members are attached to each other. More preferably, the recess may extend completely around the perimeter profile of the wear component when the inner and outer wear members are attached to each other. This implies a more reliable and robust support which can better withstand forces exerted thereon from several different directions. For example, the at least one of the inner and outer wear members may be configured so that the support surface thereof extends around, such as completely around, i.e. encloses, the protruding portion thereof.
Optionally, the wear component may be adapted so that the mating surface and the corresponding mating surface are able to be in conforming contact with each other when the inner and outer wear members are attached to each other. By “conforming contact” is herein meant that the corresponding surfaces are adapted to substantially match and follow each other all over an area therebetween when being attached to each other. Preferably, the mating surface and the corresponding mating surface are planar surfaces.
Optionally, the wear component may further comprise an intermediate washer element being adapted to be placed in-between the mating surface and the corresponding mating surface when the inner and outer wear members are attached to each other. Thereby, the wear component may be easily adapted to different plate thicknesses of different industrial accessories. This implies a more flexible wear component, which in turn implies cost-effectiveness.
Optionally, the inner wear member may comprise at least one bore for receiving a respective attachment member, such as a screw or bolt, and the outer wear member may comprise at least one corresponding bore for receiving the respective attachment member, wherein the inner and outer wear members are adapted to be releasably attached to each other by insertion of the respective attachment member into the at least one bore and into the at least one corresponding bore. Accordingly, the at least one bore and the at least one corresponding bore are aligned when the inner and outer wear members are attached to each other. Thereby, instead of using different sets of attachment members for attaching one wear member to the other and vice versa, fewer attachment members may be used. Still optionally, the at least one bore of the inner and/or outer wear members may extend through the protruding portion. For example, the at least one bore of the inner and/or outer wear members may extend through the inner and/or outer wear member, e.g. including extending through the protruding portion, in a direction which is substantially perpendicular to the respective wear surface of the inner and/or outer wear member. This implies a more robust configuration.
Optionally, at least one of the inner and outer wear members may comprise a wear indicator which is adapted to provide a visual and/or haptic wear indicia to a user during use. Thereby, a user may more easily determine when it is time to replace at least one of the inner and outer wear members of the wear component. For example, the wear indicator may be provided by a bore extending in a direction towards the wear surface of the inner or outer wear member, such as in a direction being substantially perpendicular to the wear surface. The bore may terminate at a specific distance from the wear surface so that when the wear surface has been worn down the specific distance, an opening of the bore appears on the wear surface. Thereby, a user may identify the opening of the bore, implying that the wear member is worn and needs to be replaced.
Optionally, each one of the inner and outer wear members may comprise:
Configuring the inner and outer wear members so that they are similar in shape may imply cost-effectiveness and facilitated attachment/detachment procedure.
Optionally, at least one of the inner and outer wear members may be made in one single piece, and/or at least one of the inner and outer wear members may comprise a separate protruding portion which is attached to another separate member of the at least one of the inner and outer wear members which comprises the inner or outer wear surface. The attachment of the separate protruding portion which is attached to the other separate member is preferably a permanent attachment, i.e. an irreversible attachment, such as a weld. Thereby, by configuring at least one of the wear members in one single piece or by at least two parts which are permanently attached to each other, the wear component may comprise few separate parts. This implies easier handling for a user. For example, the wear component may be assembled and attached to the industrial accessory by providing a single wear member on the inside and a single wear member on the outside.
Optionally, the protruding portion of the at least one of the inner and outer wear members may have an oblong profile, as seen in an extension of the protruding portion which corresponds to an extension of the wear surface of the at least one of the inner and outer wear members. Thereby, the wear component may be able to better withstand and accommodate forces in specific directions. More specifically, it has further been realized that for industrial accessories which are subjected to wear during use caused by abrasive material, the abrasive material is commonly provided onto the industrial accessory in a main direction. As such, by configuring the protruding portion with an oblong profile, a larger area on the protruding portion may accommodate the forces in the main direction, thereby resulting in a reduced pressure thereon compared to forces exerted onto a smaller area.
Optionally, at least one of the inner and outer wear members may have a T-formed profile, as seen in a sectional plane which is defined by a length direction and a height direction of the replaceable wear component. The height direction is perpendicular to the wear surfaces of the wear component. The length direction is perpendicular to the height direction. Still optionally, the inner and outer wear members, when being attached to each other, may have a H-formed profile, as seen in the sectional plane which is defined by the length direction and the height direction of the replaceable wear component.
According to a second aspect of the disclosure, at least one of the objects is at least partly achieved by an industrial accessory according to claim 11.
Thus, there is provided an industrial accessory comprising an inner side which is subjected to internal wear during use caused by abrasive material and an external side which is subjected to external wear during use caused by abrasive material.
The industrial accessory further comprises:
Advantages and effects of the second aspect of the disclosure are largely analogous to advantages and effects of the first aspect of the disclosure. It shall also be noted that all embodiments of the second aspect of the disclosure are applicable to all embodiments of the first aspect of the disclosure, and vice versa.
An inner side of the industrial accessory may be defined as a side where abrasive material is generally intended to be stored during use, at least temporarily stored. Accordingly, an external side of the industrial accessory may be defined as an opposite side to the inner side.
Optionally, when the replaceable wear component comprises a recess as disclosed herein, the recess may at least partly enclose a portion of the industrial accessory which at least partly defines a perimeter of the opening. More preferably, the recess may at least partly enclose a portion of the of the industrial accessory which extends around the complete perimeter of the opening when the replaceable wear component is received in the opening.
Optionally, the industrial accessory may be an earth moving accessory for an earth moving machine, such as any one of a bucket for moving earth material, a load platform for moving earth material, and a load bay for moving earth material.
Optionally, when the industrial accessory is a bucket, the opening may be provided on a heel section of the bucket which is provided between a bottom section and a side wall of the bucket. It has further been realized that the heel section of a bucket is an area of the bucket where wear components may require to be frequently replaced. Furthermore, especially the external side of the heel section is subjected to large forces when the bucket is collecting earth material. As such, by the provision of a wear component as disclosed herein at the heel section, an improved bucket will be achieved.
Optionally, the heel section may be inclined with respect to the bottom section and with respect to the side wall, such as the heel section may form an angle of substantially 45 degrees with respect to the bottom section and with respect to the side wall.
Still optionally, the heel section may comprise one or more replaceable heel section members which connect the side wall and the bottom section.
With reference to the appended drawings, below follows a more detailed description of embodiments of the disclosure cited as examples.
In the drawings:
The drawings show diagrammatic exemplifying embodiments of the present disclosure and are thus not necessarily drawn to scale. It shall be understood that the embodiments shown and described are exemplifying and that the disclosure is not limited to these embodiments. It shall also be noted that some details in the drawings may be exaggerated in order to better describe and illustrate the disclosure. Like reference characters refer to like elements throughout the description, unless expressed otherwise.
The replaceable wear component 1 is a replaceable wear component for an industrial accessory, for example an industrial accessory 100, 100′ as shown in
Abrasive material as used herein may be defined as any material comprised in for example earth material, such as stones of different sizes, gravel, sand, minerals etc. It may also be pre-processed material, such as metal scrap, building material, concrete, any type of waste material etc.
The wear component 1 comprises:
The inner and outer wear members 10, 20 are configured to be releasably attached to each other so that the inner and outer wear surfaces 12, 22 are provided on opposing sides of the wear component 1.
The wear members 10, 20, and especially the wear surfaces 12, 22, are preferably made of hard abrasive-resistant material, such as different types of abrasive resistant steel. Purely by way of example, at least one of the wear surfaces 12, 22 may comprise a coating with an abrasive-resistant material.
The inner wear member 10 further comprises:
As shown, the outer wear member 20 may in a similar manner further comprise:
Accordingly, as shown, each one of the inner and outer wear members 10, 20 may be configured with a respective support surface 14, 24 and a respective protruding portion 16, 26.
The mating surface 161 of the inner wear member 10 is adapted to face the mating surface 261 of the outer wear member 20 when being attached to each other.
The wear surfaces 12, 22 may as shown be substantially planar surfaces. The support surfaces 14, 24 may also as shown be substantially planar surfaces. The wear surfaces 12, 22 and the support surfaces 14, 24 may be defined by respective planes which are offset from each other and perpendicular to the height direction H.
In the shown embodiment, the wear component 1 is provided through, i.e. mounted in, an opening 130 of an industrial accessory, for example the industrial accessory 100 and 100′ as shown in
As shown, the support surface 14 of the inner wear member 10 may be adapted to be received on and supported by a seat surface 102′ of the portion 102 which is located on an inner side of the industrial accessory. The support surface 24 of the outer wear member 20 may be adapted in a similar manner, i.e. it may be adapted to be received on and supported by a seat surface 102″ of the portion 102 which is located on an external side thereof. In the shown embodiment, the seat surfaces 102′, 102″ of the portion 102 are substantially planar surfaces.
As further shown, at least one of the inner and outer wear members 10, 20 may be configured so that the support surface 14, 24 and the protruding portion 16, 26 thereof form a recess 30 between the inner and outer wear members 10, 20 when being attached to each other. In the shown embodiment, the support surfaces 14, 24 and the protruding portions 16, 26 together form the recess 30.
As further shown, the recess 30 may extend at least partly around a perimeter profile of the wear component 1 when the inner and outer wear members 10, 20 are attached to each other. In the shown examples, an opening of the recess 30 faces away from the wear component 1 in directions which are perpendicular to the height direction H.
Even though a recess 30 around a perimeter profile is shown, it shall be noted that the recess may additionally, or alternatively, be formed at other locations between the inner and outer wear members 10, 20. For example, as shown in
As shown in e.g.
As shown in
As further shown in e.g.
The bores 18, 28, as shown, preferably extend in a direction from the inner wear surface 12 to the outer wear surface 22, i.e. in the height direction H. Still further, as shown, the bores 18, 28 preferably extend through each respective protruding portion, 16 and 26.
As further shown in
As further shown in e.g.
As further shown in
As depicted in e.g.
With reference to
The industrial accessory 100, which here is in the form of a bucket for an earth moving machine, comprises an inner side 110 which is subjected to internal wear during use caused by abrasive material and an external side 120 which is subjected to external wear during use caused by abrasive material.
The industrial accessory 100 further comprises:
In the shown embodiment, there is provided seven wear components 1 in respective openings on a heel section 140 of the bucket 100. It shall however be noted that there may be more of fewer wear components, for example depending on the size of the bucket 100. The wear components 1 as shown are here identical, even though in alternative embodiments the wear components may be of different shape.
The heel section 140 of the bucket 100 is as shown provided between a bottom section 150 and a side wall 160 of the bucket 100. Moreover, as shown, the heel section 140 may be inclined with respect to the bottom section 150 and with respect to the side wall 160. As further shown, the heel section 140 may form an angle of substantially 45 degrees with respect to the bottom section 150 and with respect to the side wall 160. Yet further, as shown, the heel section 140 may comprise a plurality of replaceable heel section members 141 which connect the side wall 160 and the bottom section 150. In the shown embodiment, the wear components 1 are provided on each heel section member 141.
Each replaceable wear component 1 is received in the respective opening 130 by providing the inner wear member 10 from the inner side 110 so that the inner wear surface 12 faces away from the opening 130, and by providing the outer wear member 20 from the external side 120 so that the outer wear surface 22 faces away from the opening 130. Furthermore, as shown in the previous figs., the protruding portion 16, 26 of the at least one of the inner and outer wear members 10, 20 extends into the respective opening 130.
Furthermore, similar to the embodiment shown in e.g.
As mentioned in the above and shown in
Even though it has been found that the wear component 1 is particularly advantageous for a bucket 100, the wear component 1 may also be used for other industrial accessories, such as a load platform for moving earth material, and a load bay for moving earth material. A schematic illustration of a load bay 100′ for a truck is shown in perspective view in
It is to be understood that the present disclosure is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
Number | Date | Country | Kind |
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21208415.6 | Nov 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/081389 | 11/10/2022 | WO |