The invention relates to a rim for a vehicle wheel, with an inner rim flange and an outer rim flange, an inner rim shoulder and an outer rim shoulder as well as a rim well with a well base, an inner well flank and an outer well flank between the rim shoulders, with a transition section adjoining the inner well flank and with an inner hump with a hump peak between the transition section and the inner rim shoulder, which are rotationally symmetrical around a wheel axis, and with a specific material thickness in the area of the transition section. The invention further relates to a vehicle wheel, having a metallic rim with an inner rim flange and an outer rim flange, an inner rim shoulder and an outer rim shoulder and a rim well with a well base, an inner well flank and an outer well flank between the rim shoulders, with a transition section adjoining the inner well flank, with an inner hump with a hump peak between the transition section and the inner rim shoulder, which are rotationally symmetrical around a wheel axis, and with a material thickness in the area of the transition section, and having a metallic wheel disk arranged inside the rim, connected to the rim, which disk has a hub connection flange with several bolt holes arranged on a hole circle around a wheel axle, a transition area provided with ventilation holes and a disk edge, wherein the hub connection flange, the transition area and the outer rim flange form a wheel front side.
Vehicles for road traffic need and comprise, regardless of their structure, their intended use and their type of drive with combustion or electric motor, several complete wheels (tire and wheel assembly), via which the vehicle weight is supported relative to the ground and the power transmission of the engine interacts with the ground. Each complete wheel is composed of a generally metallic vehicle wheel, consisting of a rim and wheel disk, as well as a generally tubeless tire supported by the rim and made of a suitable rubber compound. Both in vehicles with internal combustion engines and in vehicles with electric motors, efforts have long been made to minimize the weight caused by the metallic part of the vehicle wheels as much as possible; at the same time, however, care must be taken to ensure that the vehicle wheel offers the best possible driving dynamic properties and, at the same time, develops a low level of noise. However, weight reductions have their limits not only due to the material properties of the steels or light metal alloys used for the vehicle wheels, but also due to the necessary vehicle wheel geometry, which in larger or heavier vehicles and increasing comfort and safety requirements for vehicles lead to larger wheel diameters and larger rim widths.
By means of modernized manufacturing methods such as e.g. flow-forming for manufacturing the rims, the dead weight of a vehicle wheel with a comparable vehicle wheel geometry can be reduced, but at the same time the inherent rigidity of the vehicle wheel decreases, which in particular can also lead to an impact on the natural angular frequency and consequently lead to vibrations during driving, which not only limit the service life of a vehicle wheel but, in very unfavorable cases, can also lead to violent fractures on vehicle wheels. At the same time, unfavorable natural angular frequencies can contribute to increased noise generation caused by these vehicle wheels.
From DE 20 2015 101 746 U1, a rim for a vehicle is known, which has a hump both axially on the inside and axially on the outside in front of the rim flanges, whereby, for increasing the rigidity and maintaining the desired NVH properties (Noise, Vibration, Harshness) on the well, different part sections are created, which are radially offset from one another.
From EP 0 780 244 A2, a rim for a vehicle wheel is known, in which sections on the inner well flank and in the transition section to the rim shoulder having the inner hump receive a lower material strength compared to the material strength, for example in the well base. The areas with reduced material strength comprise stiffening beads, which extend essentially perpendicular to the circumferential direction of the rim, in order to increase the rigidity. By flow-spinning during manufacture, the rim may obtain the different material strengths, and can be fully profiled before the stiffening beads are formed by an additional manufacturing step, for example a forming pressing process.
A feature of the invention is to create vehicle wheels, preferably for passenger vehicles (passenger cars) or off-road vehicles such as SUVs, but also, with respect to the construction principle, for commercial vehicles such as trucks, construction vehicles, trailer vehicles or agricultural vehicles, which are improved in terms of weight minimization and noise development and which can fulfill the existing specifications for vehicle wheels through standards such as ETRTO, TRA or JATMA, which have a higher inherent rigidity and possibly a longer service life and at the same time show a lower risk of susceptibility to vibration.
To solve this feature, the transition section of a rim of a vehicle wheel according to the invention comprises at least one rotationally symmetrical stiffening section with a radially offset wall section, wherein the maximum radial offset of the wall section to the adjacent area of the transition section is greater than the said material thickness in the area of the transitional section, and wherein the stiffening section has a diameter over its entire axial extension which is equal to or greater than the diameter at the well base and smaller than the diameter of the hump peak of the hump.
The rims according to the invention receive a stiffening section which does not run in the axial direction as in the prior art, but actually in the circumferential direction, and thereby perpendicular to the wheel axis. The diameter of the hump peak of the hump forms the outer limit area for the stiffening section(s), and the offset by more than the material thickness results in a significant increase in the rigidity or inherent rigidity of the rim, with which the loss of stiffness due to material thickness reductions is compensated. With the measures according to the invention, the discrete natural angular frequencies of the rim are increased and thereby significantly positively influenced; at the same time, the at least one stiffening section or the several stiffening sections minimize the susceptibility of the vehicle wheel to a sagging of the inner rim flange, which is often the cause of material breakages on vehicle wheels with flow-formed rims. The measures according to the invention therefore also ensure an increase in the service life.
The solution according to the invention is suitable for vehicle wheels with steel rims as well as for vehicle wheels with light metal rims. It is an additional advantage that the rims with stiffening sections according to concept of the invention can be manufactured entirely by flow-forming the rims without the need for other (additional) manufacturing steps like e.g., pressing processes following the profiling of the rim. It is most advantageous to introduce the stiffening section(s) in one of the profiling steps, needed or provided anyway during the manufacture of the rim, without a rim preform having to be spanned or processed with another machine. The necessary prerequisites for this can then already be present or achieved in the rim preform or, if necessary, can be created in an earlier profiling step. The integral formation of the stiffening sections without an additional manufacturing step is ideal.
According to a first embodiment variant, the stiffening section can form a box profile with an inner offset section, an outer offset section and an intermediate section. In this configuration, according to an embodiment variant, the intermediate section can extend in a straight line between the two offset sections; the intermediate section can then run axially parallel to the wheel axis over its entire axial length. In this variant, the radial offset of the intermediate section can in principle be 2 to 15 times as great as the wall thickness in the transition section; preferably the radial offset of the intermediate section is approximately 3 to 8 times as great as the wall thickness in the transition section.
However, at least one stiffening section with a box profile could also be provided, the intermediate section of which then advantageously runs at an angle to the wheel axis; according to a variant, it would be possible for the angle to change over the axial length of the intermediate section; the intermediate section could also have a corrugated shape or a profile with several turning points; according to one configuration, the intermediate section can run in a straight line and at an angle to the wheel axis, whereby the radial offset of the intermediate section changes relative to other sections of the transition section between the offset sections. In order to achieve sufficient additional stiffening of the rim by means of the stiffening section, it is preferred here that the radial offset of the intermediate section is, at least partially, at least 2 to 15 times, preferably 3 to 8 times, as great as the wall thickness in the transition section. Especially in an embodiment with a straight intermediate section, it is particularly advantageous if the radial offset along the entire axial extension of the intermediate section is 2 to 15 times, preferably 3 to 8 times, as great as the wall thickness in the transition section.
In embodiments with an inner and an outer offset section and an intermediate section lying in-between, the intermediate section can either be located radially further inside than the remaining section of the transition section, or the intermediate section can be located radially further outside than the remaining area of the transition section; in the case of several box profile-shaped stiffening sections, an intermediate section can also be located radially further inside and another intermediate section radially further outside. If necessary, the intermediate section can additionally have an axial length which is smaller than the axial distance between the hump peak and a transition point between the intermediate section and the inner offset section. The aforementioned features, alone or together, improve the inherent rigidity and increase the natural frequency, whereby the rim width and the rim diameter can also determine the specific final parameters for axial distance and axial length.
Alternatively or additionally, the stiffening section of a rim according to the invention can have a corrugated curve profile with at least one corrugation peak. If several stiffening sections are provided, it is in particular possible that both a stiffening section with a corrugated curve profile and a further stiffening section with a box profile are formed on the rim. According to an advantageous configuration of a rim with a stiffening section with a corrugated curve profile, at least one corrugation peak is formed adjacent to the hump; in this embodiment, the corrugation peak can directly merge into a hump flank, preferably with a peak flank.
According to an alternative embodiment, at least one corrugation peak can also be spaced from the hump and positioned between the stiffening section formed by means of the corrugated curve profile and a bridging section merging into the hump. In this variant, it is particularly advantageous if the bridging section has essentially the same diameter as the section of the transition section on the well base side, or if the bridging section has a greater diameter than the area of the transition section on the well base side.
According to a further variant, at least one corrugation peak can have a radial offset relative to the adjacent areas of the transition section, which is greater than the radial elevation of the hump peak relative to the inner rim shoulder. According to another variant, the stiffening section can have several corrugation peaks, and preferably 3 corrugation peaks, wherein at least one corrugation peak lying closer to the inner rim flange has a smaller radial offset than a corrugation peak lying closer to the well base.
In the embodiments comprising a corrugated curve profile with a corrugation peak, it is particularly advantageous if the radial offset of each corrugation peak relative to a section of the transition section on the well base side is 2 to 15 times as great as the wall thickness in the transition section; it is particularly preferred if the radial offset of each corrugation peak relative to the section on the well base side is 3 times to 8 times as great as the wall thickness in the transition section.
As already explained above, the rim can in particular consist of metal; the rim can consist of light metal and could be manufactured in a casting method and/or by means of forming, or the rim consists of steel and is manufactured almost entirely by cutting/punching and forming, and in particular manufactured by partial flow-forming of a steel blank.
In order to achieve the above feature on a vehicle wheel, the vehicle wheel according to the invention is characterized by a rim with at least one or more of the aforementioned features.
Other advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiments, when read in light of the accompanying drawings.
In
The structure of the rim 20 is essential for the invention, and reference is now made to
The connection between the disk flange 8 and the rim 20 on the underside of the rim well 24 preferably takes place via several weld seams or via a friction weld. In the front view of the vehicle wheel 10, as
In
Again, in the exemplary embodiment of the vehicle wheel 50, the shape of the rim 70 is essential for the invention. Insofar as elements on the rim are formed in accordance with the previous exemplary embodiment, they have been given reference numerals increased by 50; as in the previous exemplary embodiment, the rim 70 has an outer rim flange 71, an outer rim shoulder 72, a rim well 73 with a well base 74, an outer well flank 75 and an inner well flank 76, a transition section 77, an inner rim shoulder 78 and an inner rim flange 79.
A hump 82 and a hump 80 is formed both at the transition from the outer rim shoulder 72 to the outer well flank 75 and at the transition from the transition section 77 to the inner rim shoulder 78, and the rim 70 has a schematically indicated material thickness T at the transition section 77, which also could vary. According to the invention, the transition section 77 is reinforced in the circumferential direction by means of stiffening sections 85, namely by means of a first, inner corrugated curve 86 and a second, outer corrugated curve 87, which is located further outward therefrom. The inner corrugated curve 86 has a distance A2 from the hump peak 81 of the inner hump 80, and the outer corrugated curve 87 has a distance A3 from the peak of the corrugated curve 86. The two corrugated curves 86, 87 form stiffening sections for the transition section 77 and subdivide the transition section 77 into a section 77A on the well side and a relatively short bridging section 77B between the inner corrugated curve 86 and the hump peak 81 of the inner hump 80; in addition between the two corrugated curves 86, 87 there is formed a third corrugated curve 88, which can be formed by a corrugated curve of similar extent as the corrugated curves 86, 87 as shown. However, the third corrugated curve could also comprise a short straight section between two radii of curvature.
In the exemplary embodiment shown, the corrugation peak of the inner corrugated curve 86 has an offset height H2 and the corrugation peak of the outer corrugated curve 87 has an offset height H3, which are equal to each other and at least twice as large as the maximum material thickness T in the local area of the section 77A on the well side of the transition section 77. The offset heights H2, H3 effect an inner diameter DH of the corrugated curves 86, 87 forming the stiffening sections, which diameter is greater than the inner diameter DT at the well 74 and smaller than the inner diameter DH at the hump peak 81 of the hump 80. The offset heights H2, H3 of the corrugated curves 86, 87 could, however, also be different in order to influence the stiffening gain of the inherent rigidity of the rim 70 via the offset height. Likewise, the distance A2 of the peak of the inner corrugated curve 86 from the hump peak of the hump 80 and the distance A3 between the peak of the two corrugated curves 86, 87 can be varied in order to influence the inherent rigidity and the natural frequency. An offset in the radial direction could also be formed between the section 77A on the well side and the bridging section 77B, which leads to different diameters of these sections, in order to influence the inherent rigidity and the natural frequency.
The connection between the disk flange 58 and the rim 70 on the underside of the rim well base 24 is achieved by means of several weld seams or via a friction weld. In the front view of the vehicle wheel 50, as
In
The rim 120 connected to the wheel disk 101 is, as can be seen particularly well in the detailed view in
The invention is not limited to the exemplary embodiments in the drawings. The drawings show only by way of example vehicle wheels with a specific rim profile and a specific configuration of the wheel disk or wheel disk. Each of the wheel disks shown can in principle be combined with each of the rim profiles shown, and each of the rim profiles can be combined with each of the wheel disks shown, but also with other wheel disk variants. The figures show an example of the shape and position for concentrically circumferential stiffening sections. As mentioned above, the design, length, distances and positions can be varied in order to create an optimization for certain wheel sizes or rim widths and material thicknesses. A box profile and one or several corrugated profiles could also be combined with one another, and stiffening sections with different offset directions could also be combined with one another. Several box profile-shaped offset sections could be combined with one another as stiffening sections and the intermediate sections could also be curved instead of being straight, or extend in the axial direction in a corrugated manner with possibly several turning points. The offset sections and numerous of the transitions can also have irregular, preferably smooth, harmonic curves (splines) instead of radii. Such and further embodiment variants are intended to fall within the scope of protection of the appended claims.
In accordance with the provisions of the patent statutes, the principle and mode of operation of this invention have been explained and illustrated in its preferred embodiments. However, it must be understood that this invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope.
Number | Date | Country | Kind |
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202020100517.0 | Jan 2020 | DE | national |
This application is a national stage of International Application No. PCT/IB2021/050702, filed 29 Jan. 2021, the disclosures of which are incorporated herein by reference in entirety, and which claimed priority to German Patent Application No. 20 2020 100 517.0, filed 30 Jan. 2020, the disclosures of which are incorporated herein by reference in entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/050702 | 1/29/2021 | WO |