A rim for a vehicle wheel and vehicle wheel herewith

Information

  • Patent Application
  • 20230052941
  • Publication Number
    20230052941
  • Date Filed
    January 29, 2021
    3 years ago
  • Date Published
    February 16, 2023
    a year ago
Abstract
A rim for a vehicle wheel having an inner and an outer rim flange, an inner and an outer rim shoulder, a rim well with well base, inner well flank and an outer well flank, a transition section and an inner hump with a hump peak. The rim is having specific material thickness in the area of the transition section. In order to improve wheels in terms of weight minimization and noise development, the transition section comprises at least one stiffening section with a radially offset wall section, the maximum radial offset of which to the adjoining transition section is greater than the material thickness in the transition section. The stiffening section has a diameter, being equal or greater than the diameter on the well base and smaller than diameter of the hump peak.
Description
BACKGROUND OF THE INVENTION

The invention relates to a rim for a vehicle wheel, with an inner rim flange and an outer rim flange, an inner rim shoulder and an outer rim shoulder as well as a rim well with a well base, an inner well flank and an outer well flank between the rim shoulders, with a transition section adjoining the inner well flank and with an inner hump with a hump peak between the transition section and the inner rim shoulder, which are rotationally symmetrical around a wheel axis, and with a specific material thickness in the area of the transition section. The invention further relates to a vehicle wheel, having a metallic rim with an inner rim flange and an outer rim flange, an inner rim shoulder and an outer rim shoulder and a rim well with a well base, an inner well flank and an outer well flank between the rim shoulders, with a transition section adjoining the inner well flank, with an inner hump with a hump peak between the transition section and the inner rim shoulder, which are rotationally symmetrical around a wheel axis, and with a material thickness in the area of the transition section, and having a metallic wheel disk arranged inside the rim, connected to the rim, which disk has a hub connection flange with several bolt holes arranged on a hole circle around a wheel axle, a transition area provided with ventilation holes and a disk edge, wherein the hub connection flange, the transition area and the outer rim flange form a wheel front side.


Vehicles for road traffic need and comprise, regardless of their structure, their intended use and their type of drive with combustion or electric motor, several complete wheels (tire and wheel assembly), via which the vehicle weight is supported relative to the ground and the power transmission of the engine interacts with the ground. Each complete wheel is composed of a generally metallic vehicle wheel, consisting of a rim and wheel disk, as well as a generally tubeless tire supported by the rim and made of a suitable rubber compound. Both in vehicles with internal combustion engines and in vehicles with electric motors, efforts have long been made to minimize the weight caused by the metallic part of the vehicle wheels as much as possible; at the same time, however, care must be taken to ensure that the vehicle wheel offers the best possible driving dynamic properties and, at the same time, develops a low level of noise. However, weight reductions have their limits not only due to the material properties of the steels or light metal alloys used for the vehicle wheels, but also due to the necessary vehicle wheel geometry, which in larger or heavier vehicles and increasing comfort and safety requirements for vehicles lead to larger wheel diameters and larger rim widths.


By means of modernized manufacturing methods such as e.g. flow-forming for manufacturing the rims, the dead weight of a vehicle wheel with a comparable vehicle wheel geometry can be reduced, but at the same time the inherent rigidity of the vehicle wheel decreases, which in particular can also lead to an impact on the natural angular frequency and consequently lead to vibrations during driving, which not only limit the service life of a vehicle wheel but, in very unfavorable cases, can also lead to violent fractures on vehicle wheels. At the same time, unfavorable natural angular frequencies can contribute to increased noise generation caused by these vehicle wheels.


From DE 20 2015 101 746 U1, a rim for a vehicle is known, which has a hump both axially on the inside and axially on the outside in front of the rim flanges, whereby, for increasing the rigidity and maintaining the desired NVH properties (Noise, Vibration, Harshness) on the well, different part sections are created, which are radially offset from one another.


From EP 0 780 244 A2, a rim for a vehicle wheel is known, in which sections on the inner well flank and in the transition section to the rim shoulder having the inner hump receive a lower material strength compared to the material strength, for example in the well base. The areas with reduced material strength comprise stiffening beads, which extend essentially perpendicular to the circumferential direction of the rim, in order to increase the rigidity. By flow-spinning during manufacture, the rim may obtain the different material strengths, and can be fully profiled before the stiffening beads are formed by an additional manufacturing step, for example a forming pressing process.


BRIEF SUMMARY OF THE INVENTION

A feature of the invention is to create vehicle wheels, preferably for passenger vehicles (passenger cars) or off-road vehicles such as SUVs, but also, with respect to the construction principle, for commercial vehicles such as trucks, construction vehicles, trailer vehicles or agricultural vehicles, which are improved in terms of weight minimization and noise development and which can fulfill the existing specifications for vehicle wheels through standards such as ETRTO, TRA or JATMA, which have a higher inherent rigidity and possibly a longer service life and at the same time show a lower risk of susceptibility to vibration.


To solve this feature, the transition section of a rim of a vehicle wheel according to the invention comprises at least one rotationally symmetrical stiffening section with a radially offset wall section, wherein the maximum radial offset of the wall section to the adjacent area of the transition section is greater than the said material thickness in the area of the transitional section, and wherein the stiffening section has a diameter over its entire axial extension which is equal to or greater than the diameter at the well base and smaller than the diameter of the hump peak of the hump.


The rims according to the invention receive a stiffening section which does not run in the axial direction as in the prior art, but actually in the circumferential direction, and thereby perpendicular to the wheel axis. The diameter of the hump peak of the hump forms the outer limit area for the stiffening section(s), and the offset by more than the material thickness results in a significant increase in the rigidity or inherent rigidity of the rim, with which the loss of stiffness due to material thickness reductions is compensated. With the measures according to the invention, the discrete natural angular frequencies of the rim are increased and thereby significantly positively influenced; at the same time, the at least one stiffening section or the several stiffening sections minimize the susceptibility of the vehicle wheel to a sagging of the inner rim flange, which is often the cause of material breakages on vehicle wheels with flow-formed rims. The measures according to the invention therefore also ensure an increase in the service life.


The solution according to the invention is suitable for vehicle wheels with steel rims as well as for vehicle wheels with light metal rims. It is an additional advantage that the rims with stiffening sections according to concept of the invention can be manufactured entirely by flow-forming the rims without the need for other (additional) manufacturing steps like e.g., pressing processes following the profiling of the rim. It is most advantageous to introduce the stiffening section(s) in one of the profiling steps, needed or provided anyway during the manufacture of the rim, without a rim preform having to be spanned or processed with another machine. The necessary prerequisites for this can then already be present or achieved in the rim preform or, if necessary, can be created in an earlier profiling step. The integral formation of the stiffening sections without an additional manufacturing step is ideal.


According to a first embodiment variant, the stiffening section can form a box profile with an inner offset section, an outer offset section and an intermediate section. In this configuration, according to an embodiment variant, the intermediate section can extend in a straight line between the two offset sections; the intermediate section can then run axially parallel to the wheel axis over its entire axial length. In this variant, the radial offset of the intermediate section can in principle be 2 to 15 times as great as the wall thickness in the transition section; preferably the radial offset of the intermediate section is approximately 3 to 8 times as great as the wall thickness in the transition section.


However, at least one stiffening section with a box profile could also be provided, the intermediate section of which then advantageously runs at an angle to the wheel axis; according to a variant, it would be possible for the angle to change over the axial length of the intermediate section; the intermediate section could also have a corrugated shape or a profile with several turning points; according to one configuration, the intermediate section can run in a straight line and at an angle to the wheel axis, whereby the radial offset of the intermediate section changes relative to other sections of the transition section between the offset sections. In order to achieve sufficient additional stiffening of the rim by means of the stiffening section, it is preferred here that the radial offset of the intermediate section is, at least partially, at least 2 to 15 times, preferably 3 to 8 times, as great as the wall thickness in the transition section. Especially in an embodiment with a straight intermediate section, it is particularly advantageous if the radial offset along the entire axial extension of the intermediate section is 2 to 15 times, preferably 3 to 8 times, as great as the wall thickness in the transition section.


In embodiments with an inner and an outer offset section and an intermediate section lying in-between, the intermediate section can either be located radially further inside than the remaining section of the transition section, or the intermediate section can be located radially further outside than the remaining area of the transition section; in the case of several box profile-shaped stiffening sections, an intermediate section can also be located radially further inside and another intermediate section radially further outside. If necessary, the intermediate section can additionally have an axial length which is smaller than the axial distance between the hump peak and a transition point between the intermediate section and the inner offset section. The aforementioned features, alone or together, improve the inherent rigidity and increase the natural frequency, whereby the rim width and the rim diameter can also determine the specific final parameters for axial distance and axial length.


Alternatively or additionally, the stiffening section of a rim according to the invention can have a corrugated curve profile with at least one corrugation peak. If several stiffening sections are provided, it is in particular possible that both a stiffening section with a corrugated curve profile and a further stiffening section with a box profile are formed on the rim. According to an advantageous configuration of a rim with a stiffening section with a corrugated curve profile, at least one corrugation peak is formed adjacent to the hump; in this embodiment, the corrugation peak can directly merge into a hump flank, preferably with a peak flank.


According to an alternative embodiment, at least one corrugation peak can also be spaced from the hump and positioned between the stiffening section formed by means of the corrugated curve profile and a bridging section merging into the hump. In this variant, it is particularly advantageous if the bridging section has essentially the same diameter as the section of the transition section on the well base side, or if the bridging section has a greater diameter than the area of the transition section on the well base side.


According to a further variant, at least one corrugation peak can have a radial offset relative to the adjacent areas of the transition section, which is greater than the radial elevation of the hump peak relative to the inner rim shoulder. According to another variant, the stiffening section can have several corrugation peaks, and preferably 3 corrugation peaks, wherein at least one corrugation peak lying closer to the inner rim flange has a smaller radial offset than a corrugation peak lying closer to the well base.


In the embodiments comprising a corrugated curve profile with a corrugation peak, it is particularly advantageous if the radial offset of each corrugation peak relative to a section of the transition section on the well base side is 2 to 15 times as great as the wall thickness in the transition section; it is particularly preferred if the radial offset of each corrugation peak relative to the section on the well base side is 3 times to 8 times as great as the wall thickness in the transition section.


As already explained above, the rim can in particular consist of metal; the rim can consist of light metal and could be manufactured in a casting method and/or by means of forming, or the rim consists of steel and is manufactured almost entirely by cutting/punching and forming, and in particular manufactured by partial flow-forming of a steel blank.


In order to achieve the above feature on a vehicle wheel, the vehicle wheel according to the invention is characterized by a rim with at least one or more of the aforementioned features.


Other advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiments, when read in light of the accompanying drawings.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 schematically illustrates a vehicle wheel according to the invention according to a first variant in longitudinal section;



FIG. 2 is the wheel front of the vehicle wheel from FIG. 1;



FIG. 3 is a detailed view of the rim profile of the vehicle wheel from FIG. 1;



FIG. 4 schematically illustrates a vehicle wheel according to the invention according to a second variant in longitudinal section;



FIG. 5 is the wheel front of the vehicle wheel from FIG. 4;



FIG. 6 is a detailed view of the rim profile of the vehicle wheel from FIG. 4;



FIG. 7 schematically illustrates a vehicle wheel according to the invention according to a third variant in sectional view along VH-VII in FIG. 8;



FIG. 8 is the wheel front of the vehicle wheel from FIG. 7;



FIG. 9 is a detailed view of the rim profile of the vehicle wheel from FIG. 7;



FIG. 10 is a detailed view of a rim profile of a vehicle wheel according to a fourth variant;



FIG. 11 is a detailed view of a rim profile of a vehicle wheel according to a fifth variant;



FIG. 12 is a detailed view of a rim profile of a vehicle wheel according to a sixth variant; and



FIG. 13 is a detailed view of a rim profile of a vehicle wheel according to a seventh embodiment variant.





DETAILED DESCRIPTION OF THE INVENTION

In FIG. 1 and FIG. 2, a vehicle wheel according to a first embodiment variant is designated by reference numeral 10. The vehicle wheel 10 consists of a rim 20 and a wheel disk 1, which is welded into the interior of the rim 20. The wheel disk 1 has a classic disk structure with a central hub connection flange 3, here having altogether five bolt holes 2 and a central hole 4, with a transition area 5 defining the disk contour and being formed as a stiffening arch 6 having an elevation, and with a disk flange 8 which is oriented essentially parallel to the axis of rotation A of the vehicle wheel 10 and which forms the connection element between the wheel disk 1 and the rim 20. The transition area 5 comprises altogether fourteen circular ventilation holes 7. The ventilation holes 7 are formed in that section of the transition area 5 between the maximum elevation of the stiffening arch 6 and the disk flange 8. The structure of such a wheel disk 1 is known in various configurations with different elevations of the stiffening arch and number of ventilation holes etc. and forms only one exemplary embodiment here.


The structure of the rim 20 is essential for the invention, and reference is now made to FIG. 3 in addition. In a manner known per se, the rim 20, preferably produced by flow-forming from sheet steel or light metal sheet, has an outer rim flange 21, an outer rim shoulder 22, a well 23 with a well base 24, an outer well flank 25 and an inner well flank 26, a transition section 27, an inner rim shoulder 28, an inner rim flange 29 and an inner hump 30 as a safety element on the inner rim shoulder 28. The rim 20 has an inner diameter DT at the well base 24 and a diameter DH at the hump peak 31 of the hump 30. The two rim shoulders 22, 28 serve to support the tire flanks of a tire, not shown in detail, and the hump 30 on the inner rim shoulder 28 and an outer hump 32 on the outer rim shoulder 22 each form a safety element to prevent that the respective tire flank can slip inwards. The use of the terms inner and outer on the rim 20 essentially refers to the complete vehicle wheel in the assembled state (not shown) on a vehicle, because then the outer rim flange 21 is on the visible outer side of the wheel, whereas the inner rim flange is covered by a tire and faces the vehicle on the inner side. In the area of the transition section 27, the rim 20 has a material thickness indicated by the reference numeral T. While this is not shown and apparent from the drawings, the material thickness T in the area of the transition section 27, especially by flow-forming during manufacture, could be less than, for example, the material thickness in the rim well 23. The transition section 27 does not extend continuously in a straight line between the inner rim shoulder 26 and a hump peak 31, but the transition section 27 is provided with a stiffening section 35, which in the exemplary embodiment of the rim 20 shown according to FIG. 1 and FIG. 3 is formed in the shape of a single corrugated curve with a corrugated curve profile. The corrugated curve 36 has a corrugation peak which is spaced apart from the hump peak 31 of the inner hump 30 by the distance A1, and the concentrically circumferential corrugated curve 36 protrudes inwards with its corrugation peak, thus forms a negative retraction in relation to the rim diameter, and the rim has a smaller inner diameter DW at the corrugation peak of the corrugated curve 36 than at the adjacent sections of the transition section 27. The stiffening section 35 formed by the corrugated curve 36 subdivides the transition section 27 into a transition section 27A on the well side and a bridging section 27B; in relation to the wheel axle (A, FIG. 1), the transition section 27A on the well side and the bridging section 27B have the same diameter; due to the stiffening of the transition section 27 achieved with the corrugated curve 36, the material thickness T in the transition section 27 can be thinned by a shaping method during profiling; nevertheless, the rim 20 of the vehicle wheel 1 retains a sufficiently high inherent rigidity; in addition, the rim 20 may show an increased natural angular frequency due to the stiffening section 35. The height H1 of the corrugation peak of the corrugated curve 36, that is, the dimension of the bulge of the corrugated curve 36, is more than twice as thick as the material thickness T, as can be se seen form the schematic drawing in FIG. 3. Preferably, the height H1 of the corrugation peak of the corrugated curve 36 is 3 times thicker than the material thickness T; such values may be achieved in particular if the material thickness T in the area of the transition section is still reduced compared to a material thickness, for example in the rim well. However, the offset height H1 of the corrugation peak is less than the distance between the corrugated section 27A and the well base 24, because the well base 24 determines the minimum inner diameter of the rim 20. The transition radius R1 between the section 27A on the well side and the corrugated curve 36 can have the same size as the transition radius R2 between the corrugated curve 36 and the bridging section 27B; the peak of the corrugated curve 36 can in turn have a radius of curvature R3 which is equal to or preferably greater than the transition radii R1 and R2. If only one corrugated curve 36 as a reinforcement section 35 is present, the peak of the corrugated curve 36 is preferably approximately centrally between the hump peak 31 and the inner well flank 26, even more preferably offset from the center towards the inner rim flange 29.


The connection between the disk flange 8 and the rim 20 on the underside of the rim well 24 preferably takes place via several weld seams or via a friction weld. In the front view of the vehicle wheel 10, as FIGS. 1 and 2 clearly show, the wheel disk 1 is almost completely visible with the exception of a partial section of the disk flange 8; of the rim 20, only the outer well flank 25, the outer rim shoulder 22 and the outer rim flange 21 are visible. A valve hole 40 for receiving a valve is formed in the outer well flank 25.


In FIG. 4 and FIG. 5, a vehicle wheel according to a second embodiment variant is designated as a whole by reference numeral 50. The vehicle wheel 50 consists of a rim 70 according to a second embodiment variant and a wheel disk or wheel disk 51, which is welded into the interior of the rim 70 as in the previous exemplary embodiment, but is based on a different construction principle for wheel disks and is manufactured as a weight-reduced element with spoke contours. The wheel disk 51 has a central hub connection flange 53, here having five bolt holes 52 and a center hole 54; a number of five spoke arrangements 55 extend between the hub connection flange 53 and a radially outer disk flange 58. The five spoke arrangements 55 form the only connection between the hub connection flange 53 and the disk flange 58. Two adjacent spoke arrangements 55 each delimit one of a total number of five relatively large-area ventilation holes 57. Each spoke arrangement 55 has, in seen transversely to the radial direction, a generally U-profile, in order to ensure sufficient rigidity of the wheel disk 51. In the local extension area of the ventilation holes 57, the disk flange 58 is reduced to a narrow ring that extends exclusively parallel to the wheel axis A. The structure of such a wheel disk 51 is known in a wide variety of configurations with different depths of the U-profile of the spoke arrangements 55 and also with different numbers of ventilation holes and spoke arrangements, so the shown embodiment only forms one possible variant by way of example.


Again, in the exemplary embodiment of the vehicle wheel 50, the shape of the rim 70 is essential for the invention. Insofar as elements on the rim are formed in accordance with the previous exemplary embodiment, they have been given reference numerals increased by 50; as in the previous exemplary embodiment, the rim 70 has an outer rim flange 71, an outer rim shoulder 72, a rim well 73 with a well base 74, an outer well flank 75 and an inner well flank 76, a transition section 77, an inner rim shoulder 78 and an inner rim flange 79.


A hump 82 and a hump 80 is formed both at the transition from the outer rim shoulder 72 to the outer well flank 75 and at the transition from the transition section 77 to the inner rim shoulder 78, and the rim 70 has a schematically indicated material thickness T at the transition section 77, which also could vary. According to the invention, the transition section 77 is reinforced in the circumferential direction by means of stiffening sections 85, namely by means of a first, inner corrugated curve 86 and a second, outer corrugated curve 87, which is located further outward therefrom. The inner corrugated curve 86 has a distance A2 from the hump peak 81 of the inner hump 80, and the outer corrugated curve 87 has a distance A3 from the peak of the corrugated curve 86. The two corrugated curves 86, 87 form stiffening sections for the transition section 77 and subdivide the transition section 77 into a section 77A on the well side and a relatively short bridging section 77B between the inner corrugated curve 86 and the hump peak 81 of the inner hump 80; in addition between the two corrugated curves 86, 87 there is formed a third corrugated curve 88, which can be formed by a corrugated curve of similar extent as the corrugated curves 86, 87 as shown. However, the third corrugated curve could also comprise a short straight section between two radii of curvature.


In the exemplary embodiment shown, the corrugation peak of the inner corrugated curve 86 has an offset height H2 and the corrugation peak of the outer corrugated curve 87 has an offset height H3, which are equal to each other and at least twice as large as the maximum material thickness T in the local area of the section 77A on the well side of the transition section 77. The offset heights H2, H3 effect an inner diameter DH of the corrugated curves 86, 87 forming the stiffening sections, which diameter is greater than the inner diameter DT at the well 74 and smaller than the inner diameter DH at the hump peak 81 of the hump 80. The offset heights H2, H3 of the corrugated curves 86, 87 could, however, also be different in order to influence the stiffening gain of the inherent rigidity of the rim 70 via the offset height. Likewise, the distance A2 of the peak of the inner corrugated curve 86 from the hump peak of the hump 80 and the distance A3 between the peak of the two corrugated curves 86, 87 can be varied in order to influence the inherent rigidity and the natural frequency. An offset in the radial direction could also be formed between the section 77A on the well side and the bridging section 77B, which leads to different diameters of these sections, in order to influence the inherent rigidity and the natural frequency.


The connection between the disk flange 58 and the rim 70 on the underside of the rim well base 24 is achieved by means of several weld seams or via a friction weld. In the front view of the vehicle wheel 50, as FIG. 4 and FIG. 5 clearly show, the wheel disk 51 is almost completely visible except a partial section of the disk flange 58; of the rim 70, only the outer well flank 75 provided with a valve hole 90, the outer rim shoulder 72 and the outer rim flange 71 are visible, due to the connection of the wheel disk 51 to the rim well.


In FIGS. 7 and 8, a vehicle wheel according to a third embodiment variant as a whole is designated by reference numeral 100. The wheel disk 101 used in the vehicle wheel 100 is connected with its disk edge 108 not to the rim well base 124 of the well 123 but to the underside of the outer rim shoulder 122, in particular welded on. The vehicle wheel 100 therefore has in the front view, as can be seen particularly well in FIG. 8, the construction principle of a semi-full-face wheel and in the front view only the outer rim 121 and the entire disk contour of the wheel disk 101 are visible. The wheel disk 101 preferably consists of a cast part of light metal, but otherwise, as in the previous exemplary embodiment, has essentially the same functional elements, namely a hub connection flange 103 with a central hole 104 and here again with five bolt holes 102, but otherwise an almost continuously forward or outward disk contour protruding from the hub connection flange 103 to the disk flange 108, in which alternately five ventilation holes 107 and five strut elements 109 formed by bulges are formed. The ventilation holes 107 are set back inward in the disk contour relative to the strut elements 109.


The rim 120 connected to the wheel disk 101 is, as can be seen particularly well in the detailed view in FIG. 9, flow-formed here over its longitudinal extension and has for example a different material thickness on the well base 124 than on the outer rim shoulder 122, on the rim flanges 121, 129 or on the inner rim shoulder 128. The lowest material thickness T is given to the rim 120 in the transition section 127 between the inner well flank 126 and the hump flank 133 of the hump 130 on the inner rim shoulder 128. The material thickness T in the transition section 127 is largely constant in the exemplary embodiment shown. In order to ensure sufficiently high rigidity despite the material thinning in the transition section 127, the transition section is provided with a stiffening section 135 formed as a box profile, wherein the box profile of the stiffening section 135 is achieved by means of an inner offset section 141 that runs concentrically in the circumferential direction, an outer offset section 142 that runs concentrically in the circumferential direction, as well as an intermediate section 143 that runs concentrically in the circumferential direction, which were introduced into the rim contour during flow-forming in an additional profiling step. The intermediate section 143 is offset radially outward by means of the two offset sections 141, 142 and, as a result, has a larger diameter DZ than the section 127A of the transition section 127 on the well base side immediately adjacent to the inner well flank 126. The radial offset height H4 of the intermediate section 143 relative to the section 127A is more than three times as great as the material thickness T in the section 127A of the transition section 127. The axial longitudinal extent A4 of the intermediate section 143 is less than the distance A5 between the hump peak 131 of the hump 130 and the transition point of the inner offset section 142 into the intermediate section 143. The radii of curvature R5 of the two offset sections 141, 142 are equal to each other, and the offset section 143 extends axially parallel to the wheel axis (A, FIG. 8). The inner offset section 141 merges into the hump flank 133 via a curved section 144. The curved section 144 is formed in such a way that the rim is locally partially restored to the diameter as at the section 127A of the transition section 127. As with the previous exemplary embodiments, the diameter at the well 124 is designated as DT and the diameter at the peak of the hump 130 is designated as DH. Here, too, the distances A4, A5 and the offset height H4 can be adapted as a function of the wheel size, wheel load and material thickness, in order to influence the inherent rigidity and natural frequency of the rim 120 and thus of the entire vehicle wheel 100.



FIG. 10 shows a rim profile 170 according to a fourth exemplary embodiment. As in all exemplary embodiments, the rim profile 170 also has an outer rim flange 171, an outer rim shoulder 172, a rim well 173 with an outer well flank 175, well base 174 and inner well flank 176, to which a transition section 127 adjoins, in which the rim 170 obtains a material thickness reduction of the material thickness T to a minimum thickness when profiling. The transition section 177 merges via the hump flank 183 into the hump 180 on the inner rim shoulder 128 and then into the inner rim flange 179. Here, too, the transition section 177 is provided with a stiffening section 185 which, as in the previous exemplary embodiment, is formed as a box profile with an inner offset section 191, an outer offset section 192 and an intermediate section 193, each of which is concentric in the circumferential direction. The two offset sections 191, 192, however, ensure a negative offset of the intermediate section 193 radially inward, which is why the rim 170 has a smaller diameter DZ at the intermediate section 193 than at the section 177A of the transition section 177. The offset height H5 of the intermediate section radially inwards is again several times greater than the material thickness T at section 177A. A bridging portion 177B is formed between the inner offset portion 191 and the hump peak 181, which has essentially the same diameter as the section 177A. The distance A6 between the peak 181 of the hump 180 and the transition point of the inner offset section 191 into the intermediate section 193 is greater than the axial length A7 of the intermediate section 193.



FIG. 11 shows a rim profile 220 with a rim contour which is formed similar to the rim contour according to FIG. 3. Here too, even though this is not shown in detail, the transition section 227 between the inner well flank 226 and the peak 231 of the inner hump 230 is provided with a material thickness T that is smaller than the material thickness for example in the area of the rim well 223, and to compensate for rigidity despite the material thickness reduction provided locally in the rim, in particular in its transition section, the transition section 227 is provided with a stiffening section 235 formed by means of a corrugated curve 236 with a corrugated curve profile. In contrast to the exemplary embodiment of the rim profile according to FIG. 3, the corrugated curve 236 curves radially outward, thus forms a positive expansion, whereby a concentrically encircling corrugated curve is created, at which the diameter DW of the rim is greater than, for example, in the adjacent area of section 227A of the transition section 227. A bridging section 277B is formed between the corrugated curve 236 and the hump flank 233. The offset height H6 of the crest of the corrugated curve 236 relative to the section 277A is again several times greater than the material thickness T in this section 277A, but the crest height is smaller than the crest of the hump 230. The length between the peak of the corrugated curve 236 and the peak of the hump 230 is indicated with A8 and can, just like the offset height and material thickness, be varied in order to influence the inherent rigidity and the natural angular frequency.



FIG. 12 shows yet another exemplary embodiment of a rim 270 with a structure similar to that in the exemplary embodiment according to FIG. 3. The transition section 277 of the rim 270 differs from the exemplary embodiment according to FIG. 3 in the size and position of the stiffening section 285 again formed by a corrugated curve 286. The section 277A of the transition section 277 directly adjoining the inner well flank 276 extends axially parallel and with a minimum material thickness T up to the entry curve of the inwardly bent peak of the corrugated curve 286. The corrugated curve 286 is formed to run concentrically and, at the peak of the corrugated curve 286, the transition section 277 has a significantly smaller inner diameter than at the section 277A of the transition section 277. The inner entry curve of the corrugated curve 286 merges directly into the hump flank 283 of the inner hump 280, whereby an angle W is established between the radially extending inner flank 289′ of the rim flange 289 and the orientation of the hump flank 283. The offset height H7 on the corrugated curve 286 here is at least four times as great as the minimum material thickness T on the section 277A.



FIG. 13 shows a further modified embodiment of a rim 320 with a stiffening section 335 in the transition section 327 formed as a box profile. It is also indicated in FIG. 13 that the material thickness T in the transition section 327 is less than, for example, on the rim well 324. The material thickness can already decrease in the area of the inner well flank 326, or only at the beginning of the section 327A of the transition section 327 directly adjoining the inner well flank 326, extending axially parallel to the wheel axis. The stiffening section 335 has, similar to the exemplary embodiments according to FIG. 9 or FIG. 10, an inner offset section 341 and an outer offset section 342, between which an intermediate section 343, also straight in the exemplary embodiment shown, extends. In the area of the outer offset section 342 there is only a small radial offset height Hg which, in the exemplary embodiment shown, is initially locally smaller than the material thickness T; towards the inner offset section 141, the radial offset height of the intermediate section 343 increases steadily and increases to the maximum radial offset height H9; correspondingly different diameters DZ1 or DZ2 for the intermediate portion 343 of the box-profile stiffening portion 335 near the two offset portions 141, 342 result hereby, and a conical intermediate portion 343 on the rim results hereby. At least in the area of the maximum offset H9, the offset is greater than the material thickness T in section 327A. Between the inner offset section 341 and the hump flank 333, the transition section 327 forms a bridging section 327B, which returns essentially to the same radial height or the same diameter as in the area of the section 327A of the transition section 327. The bridging section 327B is curved here with larger angles of curvature than, for example, the inner offset section 341. The bridging section 327B has a greater axial extent A10 than the axial length A9 of the intermediate section 343. The hump flank 333 in turn then merges via the hump 330 into the inner rim shoulder 328 and then into the inner rim flange 329.


The invention is not limited to the exemplary embodiments in the drawings. The drawings show only by way of example vehicle wheels with a specific rim profile and a specific configuration of the wheel disk or wheel disk. Each of the wheel disks shown can in principle be combined with each of the rim profiles shown, and each of the rim profiles can be combined with each of the wheel disks shown, but also with other wheel disk variants. The figures show an example of the shape and position for concentrically circumferential stiffening sections. As mentioned above, the design, length, distances and positions can be varied in order to create an optimization for certain wheel sizes or rim widths and material thicknesses. A box profile and one or several corrugated profiles could also be combined with one another, and stiffening sections with different offset directions could also be combined with one another. Several box profile-shaped offset sections could be combined with one another as stiffening sections and the intermediate sections could also be curved instead of being straight, or extend in the axial direction in a corrugated manner with possibly several turning points. The offset sections and numerous of the transitions can also have irregular, preferably smooth, harmonic curves (splines) instead of radii. Such and further embodiment variants are intended to fall within the scope of protection of the appended claims.


In accordance with the provisions of the patent statutes, the principle and mode of operation of this invention have been explained and illustrated in its preferred embodiments. However, it must be understood that this invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope.

Claims
  • 1. A rim for a vehicle wheel comprising: an inner rim flange, an outer rim flange, an inner rim shoulder, an outer rim shoulder, a rim well with a well base, an inner well flank and an outer well flank between the inner and outer rim shoulders, the rim having a transition section adjoining the inner well flank and an inner hump with a hump peak between the transition section and the inner rim shoulder, which are rotationally symmetrical around a wheel axis, wherein the rim is having a material thickness in the area of the transition section, wherein the transition section comprises at least one rotationally symmetrical stiffening section with a radially offset wall section, wherein a maximum radial offset of the radially offset wall section to an adjoining area of the transition section is greater than the material thickness in the adjoining area of the transition section, and wherein the stiffening section has a diameter over its an entire axial extent, which is equal to or greater than a diameter on the well base and smaller than a diameter of the hump peak of the hump.
  • 2. The rim according to claim 1, wherein the stiffening section forms a box profile with an inner offset section, an outer offset section and an intermediate section.
  • 3. The rim according to claim 2, wherein the intermediate section extends in a straight line between the inner and outer offset sections.
  • 4. The rim according to claim 2, a radial offset of the intermediate section is 2 to 15 times as great as the wall thickness in the transition section.
  • 5. The rim according to claim 2, wherein the intermediate section is angled to the wheel axis, or wherein the radial offset of the intermediate section is at least partially, along an axial extent thereof, 2 times to 15 times, as great as the wall thickness in the transition section.
  • 6. The rim according to claim 2, wherein the intermediate section lies radially further inward than a remaining section of the transition section, or that the intermediate section lies radially further outward than the remaining area of the transition section, and/or that the intermediate section has an axial length which is smaller than an axial distance between the hump peak and a transition point between the intermediate section and the inner offset section.
  • 7. The rim according to claim 1, wherein the stiffening section has a corrugated curve profile with at least one corrugation peak.
  • 8. The rim according to claim 7, wherein the at least one corrugation peak is formed adjacent to the hump.
  • 9. The rim according to claim 7, wherein the at least one corrugation peak is spaced from the hump and is positioned between the stiffening section formed by means of the corrugated curve profile and a bridging section merging into the hump.
  • 10. The rim according to claim 9, wherein the bridging section has essentially the same diameter as the section of the transition section on the well base side, or that the bridging section has a larger diameter than the area of the transition section on the well base side.
  • 11. The rim according to claim 7, wherein the at least one corrugation peak has a radial offset relative to adjacent areas of the transition section, which is greater than a radial elevation of the hump peak relative to the inner rim shoulder.
  • 12. The rim according to claim 7, wherein the stiffening section has several corrugation peaks, wherein at least one corrugation peak lying closer to the inner rim flange has a smaller radial offset than a corrugation peak lying closer to the well base.
  • 13. The rim according to claim 7, wherein the radial offset of each corrugation peak relative to a section of the transition section on the well base side is 2 to 15 times as great as the wall thickness in the transition section.
  • 14. The rim according to claim 1, wherein the rim is made of metal and is manufactured in a casting process and/or by means of forming, or wherein the rim is made of steel and is manufactured by means of forming, and/or that the rim has a plurality of stiffening sections at the transition section.
  • 15. A vehicle wheel having a metallic rim with an inner rim flange and an outer rim flange, an inner rim shoulder and an outer rim shoulder and a rim well with a well base, an inner well flank and an outer well flank between the rim shoulders, with a transition section adjoining the inner well flank, with an inner hump with a hump peak between the transition section and the inner rim shoulder, which are rotationally symmetrical around a wheel axis, and with a material thickness in the area of the transition section, and having a metallic wheel disk arranged inside the rim, connected to the rim, which disk has a hub connection flange with several bolt holes arranged on a hole circle around a wheel axle, a transition area provided with ventilation holes and a disk edge, wherein the hub connection flange, the transition area and the outer rim flange form a wheel front side, wherein the rim is formed according to claim 14.
  • 16. The rim according to claim 3, wherein the straight line runs axially parallel to the wheel axis over an entire axial length thereof.
  • 17. The rim according to claim 2, wherein the radial offset of the intermediate section is 3 to 8 times as great as the wall thickness in the transition section.
  • 18. The rim according to claim 2, wherein the intermediate section runs straight and angled to the wheel axis, or wherein the radial offset of the intermediate section is at least partially, along—an axial extent thereof, 2 times to 15 times as great as the wall thickness in the transition section.
  • 19. The rim according to claim 7, wherein the at least one corrugation peak is formed adjacent to the hump and merges directly into a hump flank with one peak flank.
  • 20. The rim according to claim 7, wherein the stiffening section has three corrugation peaks, wherein at least one corrugation peak lying closer to the inner rim flange has a smaller radial offset than a corrugation peak lying closer to the well base.
Priority Claims (1)
Number Date Country Kind
202020100517.0 Jan 2020 DE national
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a national stage of International Application No. PCT/IB2021/050702, filed 29 Jan. 2021, the disclosures of which are incorporated herein by reference in entirety, and which claimed priority to German Patent Application No. 20 2020 100 517.0, filed 30 Jan. 2020, the disclosures of which are incorporated herein by reference in entirety.

PCT Information
Filing Document Filing Date Country Kind
PCT/IB2021/050702 1/29/2021 WO