The present invention relates to a riserless intervention system for offshore intervention of a well from a vessel by means of a tool string, the vessel having a waterline and the well having a top. Furthermore, the present invention relates to a riserless intervention method for offshore intervention of a well from a vessel by means of a riserless intervention system according to the present invention.
In addition, the present invention also relates to a riserless intervention method for offshore intervention of a well from a vessel by means of a tool string, the vessel having a waterline.
When performing a subsea intervention of a well where a tool string is submerged into the well to perform an operation, a riser is often installed at the top of the well from a vessel, and the tool string is subsequently assembled and submerged into the riser. However, setting up a riser takes approximately 90 days, and a vessel with sufficient capacity is rarely available with a few days' notice, and the operation thus requires more time for planning. Therefore, a riserless solution has been developed where a lubricator pipe is installed above a blowout preventer on the well head or Christmas tree. The tool string is then mounted on the vessel using a grease head and submerged into the water where it enters the lubricator pipe. The grease head is mounted on top of the lubricator pipe and encloses the tool in the lubricator pipe. Then, a flushing system surrounding the lubricator pipe exchanges the seawater in the lubricator pipe with glycol or ethylene glycol, and the lubricator pipe is subsequently pressurised and valves in the top of the well are opened and the intervention operation can occur.
However, due to environmental concerns, it has been a priority to focus on decreasing the amount of ethylene glycol which is let into the sea during such interventions. Furthermore, with the increased focus on reducing the costs of such interventions, the equipment used to perform the exchange of seawater with glycol to ensure that no glycol is let into the sea during this exchange also needs to be reduced to make the entire operation more affordable compared to the increase in oil production.
In addition, to enable mounting of a tool string on a vessel, the vessel has a derrick or a large crane for handling the tool string of 60 feet or more. A vessel capable of handling such long tool strings and lubricator pipes is one of the larger vessels, meaning that more planning is required and higher rental costs are involved.
However, with the increased focus on the costs related to performing such interventions, the time saved using a large vessel is money saved. There is therefore also a need for a method of performing riserless interventions in shorter time to minimise or possibly eliminate the need for these large vessels with a high mounting height.
It is an object of the present invention to wholly or partly overcome the above disadvantages and drawbacks of the prior art. More specifically, it is an object to provide an improved riserless intervention system with a reduced amount of equipment downhole so it is affordable to use compared to the output gained by the intervention operation.
It is also an object to provide an improved method of performing riserless interventions in shorter time to minimise or possibly eliminate the need for large vessels.
The above objects, together with numerous other objects, advantages and features, which will become evident from the below description, are accomplished by a solution in accordance with the present invention by a riserless intervention system for offshore intervention of a well from a vessel by means of a tool string, the vessel having a waterline and the well having a top, the riserless intervention system comprising:
wherein a closing part is arranged at the second end and configured to close a fluid communication through the second opening of the second end of the lubricator pipe in order to allow the lubricator pipe to be filled with fluid before being connected to the top of the well.
Furthermore, the fluid may be supplied with an anti-freeze liquid.
The closing part may be a burst or rupture disc-shaped part.
Also, the closing part may be comprised in a closing unit having an actuator configured to bring the closing part from at least a closed position to an open position.
Moreover, the closing part may have at least two sections.
The riserless intervention system as described above may further comprise a grease head configured to be connected with the first end of the lubricator pipe, the grease head being arranged for closing fluid communication through the first opening of the first end of the lubricator pipe.
Further, the lubricator pipe may comprise at least a first lubricator part and a second lubricator part.
In addition, the pipe sections may be connected by means of unions or flanges bolted together by bolts or similar fastening means.
Furthermore, the second lubricator part may be arranged closest to the grease head, the first lubricator part having an inner diameter which is larger than an inner diameter of the second lubricator part.
Moreover, the inner diameter of the first lubricator part may be larger than an outer diameter of a crown plug.
Also, the lubricator pipe may have an inlet.
The riserless intervention system as described above may further comprise a remotely operated vehicle (ROV).
The ROV may comprise a pump.
Furthermore, the ROV may comprise a motor drive pump.
Additionally, the ROV may comprise a pressure intensifier.
Moreover, the ROV may comprise a coupling configured to fluidly connect the pump to an inlet of the lubricator pipe to pressurise the lubricator pipe.
Further, the ROV may comprise a glycol reservoir (not shown).
A manual pump may be fluidly connected to the lubrication pipe.
Said manual pump may be configured to be operated by the ROV.
Also, pressure means may be arranged to pressurise a pressure inside the lubricator pipe.
In addition, the tool string may comprise first and second parts.
Moreover, the lubricator pipe may comprise a pressure equalising valve device for equalising the pressure inside the lubricator pipe with a liquid surrounding the lubricator pipe during descent of the lubricator pipe below the waterline.
Furthermore, the lubricator pipe may have a hydraulic accumulator.
The pressure equalising valve device may be configured to allow liquid to enter the lubricator pipe during descent and to allow liquid inside the lubricator pipe to leave the lubricator pipe during ascent.
The riserless intervention system as described above may further comprise a de-icing system.
Also, the riserless intervention system as described above may further comprise a vessel, the vessel having a vessel height above the waterline which is smaller than a length of the tool string.
Moreover, the riserless intervention system as described above may further comprise a blow-out preventer, a Christmas tree and/or a well head.
The lubricator pipe may further comprise a tool catcher configured to maintain the tool string at a predetermined position in the lubricator pipe.
Furthermore, a manual pump may be fluidly connected to the lubricator pipe.
Additionally, the system may comprise a plurality of lubricator pipes.
Further, the system may comprise a plurality of tool strings.
In addition, the vessel may comprise a suspension unit.
Also, the vessel may comprise a dynamic positioning system.
Moreover, the vessel may comprise a supply of anti-freeze liquid such as glycol.
The present invention also relates to a riserless intervention method for offshore intervention of a well from a vessel by means of a riserless intervention system as described above, the vessel having a waterline and the well having a top, the method comprising:
In addition, the present invention relates to a riserless intervention method for offshore intervention of a well from a vessel by means of a tool string, the vessel having a waterline, the method comprising:
In an embodiment, the riserless intervention method described above may further comprise introducing the tool string in a lubricator pipe.
Furthermore, before submerging the first end of the first part of the tool string below the waterline, the riserless intervention method may comprise submerging a first end of a first lubricator part of a lubricator pipe below the waterline so that a second end of the first lubricator part extends above the waterline; arranging a second lubricator part on top of the first lubricator part; and connecting a first end of the second lubricator part to the second end of the first lubricator part.
In an embodiment, the tool string may be submerged into the lubricator pipe.
Also, the riserless intervention method described above may further comprise connecting a grease head to the lubricator pipe above the waterline.
In addition, the lubricator pipe may be connected with a top of the well.
Moreover, the lubricator pipe may be connected with the top of the well while the tool string is arranged within the lubricator pipe.
In an embodiment, the riserless intervention method described above may further comprise arranging the tool string or the lubricator pipe in a suspension unit so that movements of the vessel are absorbed by the suspension unit.
Furthermore, the riserless intervention method described above may further comprise disconnecting the lubricator pipe from the top of the well.
In addition, the riserless intervention method may further comprise pulling the lubricator pipe at least partly above the waterline.
Moreover, the riserless intervention method may further comprise disconnecting the parts of the tool string.
Additionally, the riserless intervention method may further comprise disconnecting the parts of the lubricator pipe.
In an embodiment, before disconnecting the lubricator pipe from the top of the well, the riserless intervention method may further comprise closing the end of the lubricator pipe closest to the top of the well.
By closing the end of the lubricator pipe closest to the top of the well, the lubricator pipe is sealed from below, and its content is thereby brought to surface.
The vessel has a mounting height above the waterline which is smaller than a length of the tool string or a length of the lubricator pipe.
The riserless intervention method described above may further comprise the connecting a first end of a third part of the tool string to a second end of the second part of the tool string above the waterline.
In addition, the riserless intervention method may further comprise connecting a first end of a third lubricator part of the lubricator pipe to a second end of the second lubricator part of the lubricator pipe above the waterline.
Also, the riserless intervention method may further comprise introducing the tool string into the well to perform the intervention.
Moreover, the riserless intervention method may further comprise moving the tool string back into the lubricator pipe.
Furthermore, the riserless intervention method may further comprise opening a valve in a blowout preventer, a Christmas tree or a well head.
Finally, the riserless intervention method may further comprise opening a tool catcher.
The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which
All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
By having a closing part 33 arranged at the second end, the second opening 16 can be closed when submerging the lubricator pipe 20 to connect with the top of the well, and thus the lubricator pipe 20 can be filled with glycol by means of equipment on board the vessel 2, which eliminates the need to have expensive subsea flushing equipment. Subsea flushing equipment is more expensive than conventional pumps at the deck, since the subsea flushing equipment must be able to withstand both a pressure which is a hundred times higher than the pressure at surface, and also very low temperatures. At the deck such equipment can easily be heated if necessary. Furthermore, having the equipment on board the vessel makes it is much easier to detect when the lubricator is filled with a sufficient amount of ethylene glycol as the glycol is merely poured into the lubricator pipe, and thus the equipment does not need to have detection means for detecting when the sea water in the lubricator is fully exchanged with glycol.
As shown in
When the lubricator pipe 20 is assembled as shown in
When also the tool string is assembled and arranged in the lubricator pipe 20, the lubricator is filled with glycol, and a grease head 30, as shown in
In
In
As shown in
As can be seen in
After performing an intervention operation by means of the tool string, e.g. pulling a crown plug or milling out a safety valve, the tool string 3 re-enters the lubricator pipe and is fastened in a tool catcher 32 as shown in
When all the intervention operations have been performed, the tool string is disconnected part by part, and subsequently the lubricator pipe is disconnected part by part until all the lubricator parts are above the waterline.
When performing several intervention operations, such as retrieving two crown plugs before performing e.g. a cleaning operation, the riserless intervention system may comprise a plurality of lubricator pipes, so that when one tool string is performing an operation, the next lubricator pipe and another tool string are mounted to be ready. Thus, the riserless intervention system may also have a plurality of tool strings. The vessel may comprise a dynamic positioning system. The tool string or the lubricator pipe is arranged in a suspension unit 31 which may be a gyroscopic suspension unit, causing movements of the vessel 2 to be absorbed by the suspension unit. The vessel may also comprise a supply of anti-freeze liquid such as glycol.
The tool string 3 is mounted from the vessel 2 which is a small vessel having a mounting height smaller than a length of the lubricator pipe 20 and/or the tool string. The tool string 3 is mounted by submerging a first end 5 of the first part 6 of the tool string 3 below the waterline 4 of the vessel 2 so that a second end 7 of the first part extends above the waterline and is suspended in a suspension unit 31. The vessel 2 may have a moon pool 41 into which the tool part is lowered, or the tool string may be lowered over the side of the vessel (not shown). Then, the second part 8 of the tool string 3 is arranged on top of the first part 6 of the tool string by a second suspension unit 31b, and a first end 9 of the second part 8 of the tool string is connected with the second end 7 of the first part of the tool string above the waterline 4 while the remaining part of the first part is below the waterline. In this way, the mounting height of the vessel 2 can be substantially reduced, which eliminates the a need for a large vessel, which in turn substantially reduces costs related to renting a vessel and further reduces the time needed for planning and performing the operation. Furthermore, the length of the tool string 3 is no longer restricted by the mounting height available on the vessel 2, and the tool string can now in theory be mounted with an endless length.
As shown in
In
Alternatively, the lubricator pipe may be maintained while being suspended in the suspension unit 31 of the vessel 2 while the tool string 3 is mounted, as shown in
The tool string or the lubricator pipe is arranged in a suspension unit 31 which may be a gyroscopic suspension unit causing movements of the vessel 2 to be absorbed by the suspension unit.
After performing an intervention operation by means of the tool string, e.g. pulling a crown plug or milling out a safety valve, the tool string 3 re-enters the lubricator pipe and is fastened in a tool catcher 32 (shown in
When all the intervention operations have been performed, the tool string is disconnected part by part, and subsequently, the lubricator pipe is disconnected part by part until all the lubricator parts are above the waterline.
Before submerging the lubricator pipe 20, the end of the lubricator pipe closest to the top 10 of the well 1 is closed by closing the closing unit 33 (shown in
As shown in
The tool string may comprise several parts and operational tools arranged in the end facing the well. The parts of the tool string may be a stroker tool for pulling a crown plug, a key tool for moving a sliding sleeve, a milling tool for milling out a safety valve etc.
A stroking tool is a tool providing an axial force. The stroking tool comprises an electrical motor for driving a pump. The pump pumps fluid into a piston housing to move a piston acting therein. The piston is arranged on the stroker shaft. The pump may pump fluid into the piston housing on one side and simultaneously suck fluid out on the other side of the piston.
By fluid or well fluid is meant any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc. By gas is meant any kind of gas composition present in a well, completion, or open hole, and by oil is meant any kind of oil composition, such as crude oil, an oil-containing fluid, etc. Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
In the event that the tool is not submergible all the way into the casing, a downhole tractor can be used to push the tool all the way into position in the well. The downhole tractor may have projectable arms having wheels, wherein the wheels contact the inner surface of the casing for propelling the tractor and the tool forward in the casing. A downhole tractor is any kind of driving tool capable of pushing or pulling tools in a well downhole, such as a Well Tractor®.
By a casing is meant any kind of pipe, tubing, tubular, liner, string etc. used downhole in relation to oil or natural gas production.
Although the invention has been described in the above in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.
Number | Date | Country | Kind |
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16160230.5 | Mar 2016 | EP | regional |
16160232.1 | Mar 2016 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/055845 | 3/13/2017 | WO | 00 |