A sock is a knitted garment used for enclosing and covering the human foot and often also the lower part of the leg. Socks are usually aimed at isolating the foot from the outside temperature, absorbing moisture and sweat, and mitigating friction between the foot and the shoe.
Socks are often made of cotton, wool, polyester, nylon or other materials. They come in many colors and patterns, although the complexity and structure of the patterns is usually limited by the manufacturing techniques in use today.
Commercially manufactured socks are produced using circular knitting machines. These machines employ needles mounted on a cylinder or sometimes a double cylinder. The cylinder spins and the needles interlock loops of yarn. When the knitting process is over, the produced sock usually looks like a tube of cloth, open from both sides. Later on in the process, the sock is moved to a sewing or stitching machine for closing its toe area. Such machines are often referred to as “toe closing machines”.
The foregoing examples of the related art and limitations related therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the figures.
According to some embodiments, there is provided a sock comprising a toe area, wherein the toe area is divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas is essentially vertical.
According to some embodiments, there is provided a sock comprising a toe area, wherein the toe area is divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas extends essentially parallel to a central axis of the sock.
According to some embodiments, there is provided a sock comprising a toe area, wherein the toe area is divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas comprises a vertical component.
According to some embodiments, there is provided a sock comprising a heel area, wherein the heel area is divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas is essentially vertical.
According to some embodiments, there is provided a sock comprising a heel area, wherein the heel area is divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas extends essentially parallel to a central axis of the sock.
According to some embodiments, there is provided a sock comprising a heel area, wherein the heel area is divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas comprises a vertical component.
According to other embodiments, there is provided a method for manufacturing a sock comprising forming a toe area divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas is essentially vertical.
According to other embodiments, there is provided a method for manufacturing a sock comprising forming a heel area divided to at least two sub-areas, wherein a borderline between at least two adjacent sub-areas is essentially vertical.
Forming may include knitting. Forming may include a three-dimensional “needle by needle selection” process. Forming may be performed by at least one needle being in a knitting position and at least one needle being in a miss level position.
The at least two adjacent sub-areas may be essentially integrally formed. The least two adjacent sub-areas may be formed during a knitting process of the sock. The at least two sub-areas may be distinguished from each other by at least one property.
A property may include at least one of: elasticity, strength, softness, isolation, friction, density, thickness, liquid absorption, shock absorption, appearance, color, yarn color, knitting type, yarn composition, yarn thickness, yarn count, yarn physical property, and/or any other property.
Exemplary embodiments are illustrated in the referenced figures and drawings. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than restrictive.
In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be understood by those skilled in the art that the present disclosure may be practiced without these details and therefore it is not intended to limit the invention to the precise form disclosed.
There is provided, according to some embodiments, a sock including a toe area, a heel area or both, wherein the toe area, the heel area or both, are divided, independently, to at least two sub-areas, wherein the borderline between two adjacent sub-areas is vertical or has a vertical component. The two adjacent sub-areas may essentially be integrally formed, for example, during the knitting process of the sock.
The two adjacent sub-areas may be characterized in different properties (such as elasticity, strength, softness, isolation, friction, density, thickness, liquid (such as sweat) absorption, shock absorption, appearance, colors, yarn colors, knitting types (such as plain knitting, terry knitting or any other knitting type), yarn compositions (for example, natural yarns such as cotton and wool yarns, man-made yarns such as viscose yarns, synthetic yarns such as polyester, nylon and polypropylene yarns and the like, and other yarns composition including any combination and ratios of materials), yarn count (such as yarn thickness), yarn physical properties (such as elasticity, strength or any other property) or any combination thereof.
The term vertical as referred to herein may include the direction which extends essentially along the central axis of formation of the sock. In other words, the term vertical as referred to herein may include the longer tubular dimension of the sock. The central axis (which may also be referred to as the longer tubular dimension) of the sock is schematically illustrated in
A borderline between at least two adjacent sub-areas is referred to herein as having a “vertical component” if it is not perpendicular to a central axis of formation of the sock, such as central axis 580. Examples of borderlines between at least two adjacent sub-areas having “vertical components” include, line 558 in
The toe area and/or the heel area may also be referred to as the reciprocated areas of the sock since there are generally being knitted by a reciprocating process wherein the knitting is performed in a “back and forth” manner as opposed to the spiral continuous knitting that is generally applied for the rest of the sock areas.
Generally, the toe area and/or the heel area are currently being knitted using needle pickers.
According to some embodiments, the toe area and/or the heel area may be knitted according to the three-dimensional “needle by needle selection” process.
Reference is made to
Exemplary sock 100, as can be discerned from the general shape of its outline, may be intended to fit the right foot of a user. It will be understood by persons of skill in the art that the present disclosure applies also to a sock (not shown) that may fit the left foot or a user—such sock (not shown) may be an identical mirror image of sock 100 described herein. In other embodiments (not shown), a pair of socks may include two socks that are not identical mirror images of each other—for example, when a user has feet of different shapes and/or sizes, or when socks with different characteristics are otherwise required.
Toe area 110 and/or heel area 150 of sock 100 may include multiple combinations of yarn types, yarn thicknesses, yarn colors, knitting types and the like. Examples of such combinations, as well as other characteristics of toe area 110 and/or heel area 150 are further described below, in section 1 (“The Toe Area”) and section 2 (“The Heel Area”).
Exemplary toe area 110 shown in
Toe area 110 may include, as already noted, FITOE 106 and SETOE 108. Exemplary FITOE 106 may essentially cover a big toe of a user's foot, whereas exemplary SETOE 108 may essentially cover the rest of the user's toes.
Referring now to
The embodiments of a toe area shown at 110 in
Similar to exemplary toe area 310 shown in
Sub-areas, such as FITOE 106 and SETOE 108 of
Some of the possible textures, thicknesses and structures of the cloth forming sub-areas, such as FITOE 106 and SETOE 108 of
Referring now to
However, in some embodiments, a residual area may be essentially stitched to a toe area, while essentially eliminating or mitigating some or all of the disadvantages of stitching mentioned above. Referring now to
Such stitching may be advantageous, in some cases, essentially due to the characteristics of a knitting machine which may be used to knit sock 400, or due to other reasons. Such knitting machine may be a circular knitting machine, which may knit a sock, such as sock 400, in essentially circular patterns. The essentially final product of such a circular knitting machine may be an essentially tubular cloth, open at its two ends (not shown). One of the open ends may be at second borderline 408, although an open position of a sock is not shown in
Referring now to
Exemplary heel area 150 shown in
Heel area 150 may essentially cover the heel of a user's foot, and may have the general shape of a hemisphere. When viewed perspectively from the side, heel area 150 may appear to have an outline with two 90° angles two of its opposite sides—one of these angles, located on the right side of sock 100, is shown at α, and the opposite angle is not visible in
Referring now to
Similar to the exemplary heel area shown at 150 and 550 in
It will become apparent to those of skill in the art, that the embodiments of a heel area shown at 150, 550 and 650 in
Similar to what was disclosed herein in section 1 (“The Toe Area”), sub-areas of a heel area, such as FIHEEL 152, 552 and 652, SEHEEL 154, 554 and 654 of heel area 150, 550 and 650 shown in
Additionally, descriptions of combinations of yarn types, yarn thicknesses, yarn colors, knitting types and the like, that were already disclosed in section 1, may apply also to a heel area, such as heel area 150, 550 and 650 shown in
Furthermore, it will become apparent to those of skill in the art, that the description in section 1 of benefits and advantages of forming a sock, such as sock 100 shown in
Reference is now made to
Knitted section 816c includes two parallel and adjacent knitted lines, namely knitted line 818c and knitted line 820c. Each one of knitted line 818c and knitted line 820c includes a plurality of abutting columns. The columns of knitted line 818c are sequentially numbered 1, 2, 3, . . . , n, n+1, . . . , k. The columns of knitted line 820c are sequentially numbered 1′, 2′, 3′, . . . , n′−1, n′, n′+1, . . . , k′. Each column represents the potential location of a needle. The needles (not shown), which are adapted to operate in a “selected needle by needle” mode can be in a knitting position (in other words in a “clear level”), if selected to knit, or in a “miss level” position, wherein the needle will not knit. Therefore, columns which represent needles in a knitting position (clear level) will include a knitted loop and columns, which represent miss needles will not include a knitted loop.
The number of columns in knitted line 818c is k. Columns 1 to n−2 and n include knitted loops, while column n−1 and columns n+1 to k do not include a knitted loop.
The number of columns in knitted line 820c is k′. Columns 1 to n′−1 include knitted loops. Columns n′ to k′ do not include knitted loops. The number n may be equal to n′. The number k may be equal to k′.
Knitted section 816d includes two parallel and adjacent knitted lines, namely knitted line 818d and knitted line 820d. Each one of knitted line 818d and knitted line 820d includes a plurality of abutting columns. The columns of knitted line 818d are sequentially numbered (from the opposite side relative to the numbering of knitted line 818c and knitted line 820c) 1*, 2*, 3* . . . , m* m*+1, . . . , k*. The columns of knitted line 820c are sequentially numbered 1**, 2**, 3**, . . . , n**−1, m**, m**+1, . . . , k**. Each column represents the potential location of a needle. The number of columns in knitted line 818d is k*. Columns 1* to m*−2 and m* include knitted loops, while column m*−1 and columns m*+1 to k* do not include a knitted loop.
The number of columns in knitted line 820d is k**. Columns 1 to m**−1 include knitted loops. Columns m** to k** do not include knitted loops. The number m* may be equal to m**. The number k may be equal to k′, to k* and/or to k**.
The separating zone 812 includes columns n, n−1 in parallel to n′, n′−1 in parallel to m*, m*−1 in parallel to m**, m**−1, which when repeated multiple times results in a zipper like structure. Of course any other knitting pattern that may result in a zipper like structure that is located between two adjacent sub-areas is covered under the scope of this disclosure. For example, wherein any one (one or more) of columns n, n−1, n′, n′−1, m*, m*−1, m**, m**−1 (or any other column) may represent two or more needles positions and may thus result in two or more loops when knitted.
Of course other patterns that may include other separating zones having other numbers and or arrangements of columns.
The following non-limiting options (examples) are for illustrative purposes; of course other configuration of yarn fingers and/or types of yarn (color, material, properties and like) may be used in any possible combination. For example, the plaiting yarn(s) and/or the background yarn(s) may be knitted through any other yarn finger or any combinations of yarn fingers.
Option 1: One plaiting yarn for the heel and/or toe with different background.
The plaiting yarn is knitted through yarn finger No. 4.
The background yarns in the different areas (such as areas A and B) are knitted through yarn fingers as follows:
No. 3—sub-area 708
No. 5—sub-area 710
Different plaiting yarn for the heel and/or toe areas with different background.
The plaiting yarns are knitted through yarn fingers
No. 4—sub-area 710
No. 2—sub-area 708
The background yarns in the different areas (such as areas A and B) are knitted through yarn fingers as follows:
No. 3—sub-area 708
No. 5—sub-area 710
The reciprocated areas of the sock, such as the heel and/or the toe areas, may by knitted with a knitting principle of the three dimensional knitting by the use of selection of needles (such as electronic selection of needles) and optionally without the usage of the needle pickers.
On the first course (for example, when starting knitting a line) forward rotation of the reciprocated part of the sock is performed, while two yarn fingers are entering to the knitting process (yarn fingers 4 & 5, which are the yarns of sub-area 710) and all other yarn fingers are temporarily inactive. Each of the needles knit in the same line, however the last needle of sub-area 710 is missed. On the same line, the first needle of sub-area 708 is clear needle (the needle knits) and all other needles in this line are in miss level (do not knit). The second course (course 2) is a backward rotation and all needles are in miss level. On that course (course 2) in option 1 yarn finger 3 is going in, in option 2 yarn fingers 2&3 are going in (yarns of sub-area 708). The next course (course 3) is forward rotation course. Yarns of sub-area 710 are going out and only the selected needles of sub-area 708 are in clear level while all the others are in miss level. On the next backward rotation (course 4) the last needle of sub-area 710 is in clear level, the first needle of sub-area 708 is in miss level and only the needles of sub-area 708 (besides the first) are in clear levels while all the others are in miss levels. On the next forward course (course 5) all needles are in miss level, the yarns of sub-area 710 are going in. On the next backward rotation (course 6), yarn fingers of sub-area 708 are going out, only the needles of sub-area 710 are in clear level while all the others are miss needles. On the next forward rotation (course 7), the last needle of sub-area 710 is miss needle, the first of sub-area 708 is clear needle and only the rest of the needles of 710 area are clear needles while all the other are miss needles.
From this point the process repeats on courses 2 to 7 until the end of the reciprocated part of the sock. The position of the binding line of the two areas may be changed according to the design of the sock.
While a number of exemplary aspects and embodiments have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. It is therefore intended that the following appended claim and claims hereafter introduced be interpreted to include all such modifications, permutations, additions and sub-combinations as are within their true spirit and scope.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL07/01486 | 12/2/2007 | WO | 00 | 5/23/2011 |
Number | Date | Country | |
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60868183 | Dec 2006 | US |