The present invention generally relates to the field of treatment and purification of liquid and more particularly relates to a system and method for evaporation and condensation with particular but not exclusive application in distillation of water, waste water treatment and desalination process.
Evaporators and condensers units called stage and multiple of it called multi stage are mostly build out of steel, up to high grade steel or even titanium. In wastewater treatment, especially the pH value of the wastewater further called solution is far away from neutral. To protect the steel of high (Acidic) or low ph values the solution will be neutralized what creates a negative effect, the salt load is increasing. Evaporation is energy intense and condensation needs a lot of cooling power therefore, it is desirable to provide an Evaporator-Condenser Stage which can withstand difficult to treat solutions and can be designed as a multi-stage system to reduce energy consumption.
In view of the above there is a need for an energy efficient evaporation-condensation unit comprising of modules which are resistant to fouling and which also conducts heat transfer effectively.
This summary is provided to introduce a selection of concepts in a simplified format that are further described in the detailed description of the invention. This summary is not intended to identify key or essential inventive concepts of the claimed subject matter, nor is it intended for determining the scope of the claimed subject matter.
An embodiment of the present invention discloses a system for evaporation and condensation comprising at least one evaporation-condensation unit comprising a plurality of frames arranged in a series of stacks, wherein each stack comprises of at least one evaporation frame (4), at least one preheating frame (6) and at least one condensation frame (3). Said frames are separated from each other using a polymeric sheet (8). Each of said frames comprises a top support, a functional area, and a plurality of channels and orifices for enabling the flow of fluid in multiple forms. The frames are made of a polymeric material and these frames are detachably integrated within the evaporation-condensation unit (2), the plurality of frames are alternatively arranged within the evaporation-condensation unit.
Another embodiment of the present invention discloses a system for evaporation and condensation comprising at least one evaporation-condensation unit comprising a plurality of frames arranged in a series of stacks. Each of said stack comprises at least one evaporation frame (4) configured with a bottom flash chamber (41) with an orifice (19) opening into a functional area (56), two closed feed channels (29, 30) on either side of the bottom flash chamber (41), two top vapour channels (15, 16) with respective orifices (17, 18) opening in to the functional area (56). The stack further comprises of at least one preheating frame (6) comprising two feed channels (29, 30) with orifices (31, 32) opening into a functional pre-heating chamber (33) on either side of a bottom closed feed channel (42), a top feed channel (34) with an orifice (35) opening into the functional pre-heating chamber (33). The stack also comprises of at least one condensation frame (3) comprising a bottom closed feed channel (42) with two closed feed channels (29, 30) on either side, two top vapour channels (19, 20) with respective orifices (21, 22) opening into a functional condensation area (23), two distillate channels (26, 27) with orifices (24, 25) on either side of the bottom closed feed channels (29, 30) opening into the functional condensation area (23). A polymeric sheet (8) separating the evaporation frame (4), condensation frame (3) and the pre-heating frame (6) from each other.
Yet another embodiment of the present invention discloses a method for evaporation and condensation, the method comprising passing a feed (10) through at least one evaporation-condensation unit (2) at a first inlet A, wherein the at least one evaporation-condensation unit comprises a plurality of frames arranged in a series of stacks, each stack comprises at least one evaporation frame (4), at least one preheating frame (6) and at least one condensation frame (3); and a polymeric sheet (8) separating each frame from other; distributing the feed to the at least one preheating frame (6) of the at least one evaporation-condensation unit (2); preheating the feed (10) in the at least one preheating frame (6) and passing the preheated feed to at least one heat exchanger coupled with the at least one evaporation-condensation unit at a first outlet B; heating the feed further to a higher temperature in the at least one heat exchanger (12) to form a further heated feed (11); feeding back the further heated feed (11) to the at least one evaporation-condensation unit (2) at a second inlet E, flashing the further heated feed (11) in the at least one evaporation frame (4) to a lower temperature according to the thermodynamic conditions to form a vapour (7); passing the vapor (7) to at least one condensation frame (3) separated by the polymer sheet (6) from the least one evaporation frame (6) and the least one preheating frame (4); forming a distillate (5) and a concentrate (13) by condensing the vapour (7) at the at least one condensation frame (3) and collecting the distillate (5) from the evaporation-condensation unit (2) at a distillate outlet (H) and the concentrate (13) from the evaporation-condensation unit (2) at a concentrate outlet (G); wherein each frame is made of a polymer material and the plurality of frames are detachably integrated within the evaporation-condensation unit (2), the plurality of frames are alternatively arranged within the evaporation-condensation unit.
The object of the present invention is to provide system for evaporation and condensation.
Another object of the present invention is to provide a method for evaporation and condensation.
The detailed description is described with reference to the accompanying figures. Reference will be made to embodiments of the invention, examples of which may be illustrated in the accompanying figures. These figures are intended to be illustrative, not limiting. Although the invention is generally described in the context of these embodiments, it should be understood that it is not intended to limit the scope of the invention to these particular embodiments.
It should be appreciated by those skilled in the art that any diagrams herein represent conceptual views of illustrative systems embodying the principles of the present invention.
For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates. It will be understood by those skilled in the art that the foregoing general description and the following detailed description are explanatory of the invention and are not intended to be restrictive thereof.
Reference throughout this specification to “an aspect”, “another aspect” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrase “in an embodiment”, “in another embodiment” or “in an exemplary embodiment” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
The terms “comprises”, “comprising”, or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process or method that comprises a list of steps does not include only those steps but may include other steps not expressly listed or inherent to such process or method.
The present invention relates to a system and method for evaporation and condensation. The application of the present system and method can be found particularly but not exclusively in water purification, distillation of water, waste water treatment and desalination.
In an exemplary embodiment of the present disclosure, a modular frame as disclosed in the Indian Patent Application No. 202021043600 and the like, is used and incorporated in its entirety herewith. The system comprises of plurality of polymeric frames namely evaporation frames (4), condensation frames (3) and pre-heat frames (6). The frames are enclosed in a pressure tight sealed unit.
Different stack combination may be combined to form a unit and plurality of such units may be combined to form a multi-stage Evaporation and condensation system.
An exemplary embodiment of the present invention discloses a system for evaporation and condensation comprising at least one evaporation-condensation unit comprising a plurality of frames arranged in a series of stacks, wherein each stack comprises of at least one evaporation frame (4), at least one preheating frame (6) and at least one condensation frame (3). Said frames are separated from each other using a polymeric sheet (8). Each of said frames comprises a top support, a functional area, and a plurality of channels and orifices for enabling the flow of fluid in multiple forms. The frames are made of a polymeric material and these frames are detachably integrated within the evaporation-condensation unit (2), the plurality of frames are alternatively arranged within the evaporation-condensation unit.
A system for evaporation and condensation comprising at least one evaporation-condensation unit comprising a plurality of frames arranged in a series of stacks. Each of said stack comprises at least one evaporation frame (4) configured with a bottom flash chamber (41) with an orifice (19) opening into a functional area (56), two closed feed channels (29, 30) on either side of the bottom flash chamber (41), two top vapour channels (15, 16) with respective orifices (17, 18) opening in to the functional area (56). The stack further comprises of at least one preheating frame (6) comprising two feed channels (29, 30) with orifices (31, 32) opening into a functional pre-heating chamber (33) on either side of a bottom closed feed channel (42), a top feed channel (34) with an orifice (35) opening into the functional pre-heating chamber (33). The stack also comprises of at least one condensation frame (3) comprising a bottom closed feed channel (42) with two closed feed channels (29, 30) on either side, two top vapour channels (19, 20) with respective orifices (21, 22) opening into a functional condensation area (23), two distillate channels (26, 27) with orifices (24, 25) on either side of the bottom closed feed channels (29, 30) opening into the functional condensation area (23). A polymeric sheet (8) separates the evaporation frame (4), condensation frame (3) and the pre-heating frame (6) from each other.
Yet another embodiment of the present invention discloses a method for evaporation and condensation, the method comprises the steps of passing a feed (10) through at least one evaporation-condensation unit (2) through a first inlet A, wherein the at least one evaporation-condensation unit comprises a plurality of frames arranged in a series of stacks, each stack comprises at least one evaporation frame (4), at least one preheating frame (6) and at least one condensation frame (3) and a polymeric sheet (8) separating each frame from other; distributing the feed to the at least one preheating frame (6) of the at least one evaporation-condensation unit (2); preheating the feed (10) in the at least one preheating frame (6) and passing the preheated feed to at least one heat exchanger coupled with the at least one evaporation-condensation unit at a first outlet B; heating the feed further to a higher temperature in the at least one heat exchanger (12) to form a further heated feed (11); feeding back the further heated feed (11) to the at least one evaporation-condensation unit (2) at a second inlet E, flashing the further heated feed (11) in the at least one evaporation frame (4) to a lower temperature and temperature according to the thermodynamic conditions to form a vapour (7); passing the vapour (7) to at least one condensation frame (3) separated by the polymer sheet (6) from the least one evaporation frame (6) and the least one preheating frame (4); forming a distillate (5) and a concentrate (13) by condensing the vapour (7) at the at least one condensation frame (3) and collecting the distillate (5) from the evaporation-condensation unit (2) at a distillate outlet (H) and the concentrate (13) from the evaporation-condensation unit (2) at a concentrate outlet (G); wherein each frame is made of a polymer material and the plurality of frames are detachably integrated within the evaporation-condensation unit (2), the plurality of frames are alternatively arranged within the evaporation-condensation unit. The method is performed at a pressure level ranging from a positive pressure to a negative pressure and at a temperature ranging from above 100° C. to temperatures far below 100° C for the process of evaporation and condensation. In present embodiment of the disclosure, the working temperature of the method ranges from 5° C. to 160° C. and the working pressure ranges from 8 mbara to 6.2 bara. The pressure levels indicated here in bara are absolute pressures in bar. In a preferred embodiment of the present disclosure, the working temperature of the method ranges from 40° C. to 130° C. and the working pressure ranges from 73.75 mbara to 2.70 bara.
The concentrate (13) leaves the evaporation and condensation stage 1 at the position G. The vapour (7) produced by the flashing of the further heated feed (11) flows to the condensation frames (3). The vapour (7) condenses on the outer surface of the sheet/film for condensation (8), of at least one preheat frame (6), and heats up the feed (10). The preheat frames (6), the condensation frames (3) and the frames for evaporation frames (6) are separated from each other by a vapor and liquid tight polymer sheet (8). Preference is to use a polymer film, for example Polypropylene (PP), Polyvinylidene fluoride (PVDF), Polyvinyl Chloride (PVC) or other polymers for the sheet for condensation (8). For a good heat transfer a thin film is preferred in the range of 10 μm to 40 μm. The condensed vapour (7) forms a distillate (5). The condensate (5) leaves the evaporation and condensation stage (1) at G. The evaporation and condensation stage (1) operates free of non-condensable gases (NCG). The feed (10) brings dissolved gases NCG into the system. By heating up the solution the non-condensable gases are released, the non-condensable gases flows with the vapour into the top vapour chamber (15, 16) and then to the condensation frame 4. From there the vapour flows with the condensate/distillate (5) to the opening H or are streaming with the condensate/distillate (5) into the next stage as illustrated in
In
As shown in
Although the present disclosure has been described in the context of certain aspects and embodiments, it will be understood by those skilled in the art that the present disclosure extends beyond the specific embodiments to alternative embodiments and/or uses of the disclosure and obvious implementations.
Number | Date | Country | Kind |
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202021043781 | Oct 2020 | IN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IN2021/050968 | 10/8/2021 | WO |