The present invention is related to a tool. More particularly, the invention relates to a tool for at least one of gripping, expanding, and penetrating a wall of a bore. The bore may be defined by for example a formation in a ground or by a pipe.
The tool according to the invention is especially suitable for use when there is a need for expanding or penetrating a pipe made of a ductile material, i.e. a material that allows a substantially local change in shape when subject to the tool. The tool according to the invention is also suitable for use as a centralizer or for hanging off the tool in a recess or a restriction, or for use as a slips anchor in a bore.
In what follows, the description is directed towards a pipe tool for expanding or penetrating a pipe wall in the oil and gas exploration industry. However, the tool is suitable for use in any industry wherein there may be a need for expanding or penetrating a pipe wall, for example.
In the oil and gas exploration industry, a production well that is no longer viable for production or requires closure for any other well bore issues, must be plugged to prevent the oil and gas reservoir fluids from migrating uphole over time and possibly contaminating other formations and or fresh water aquifers. The process of closing and leaving a production well is known as plugging and abandoning (P&A). A well is plugged by setting mechanical or cement plugs in the wellbore at specific intervals to prevent fluid flow.
An integrity of a plug is normally verified with a pressure test. Oftentimes, such a pressure test reveals that the oil or gas seeps past the plug. A leakage past for example through a plug provided by means of cement or other hardenable material may have several causes. However, the most common causes are typically due to one or both of insufficient filling of an annulus between the production string and the surrounding pipe or borehole, and insufficient adhesion between the plugging material and adjacent surfaces defining the annulus. Insufficient filling is typically caused by a production string being off centre with respect to the surrounding pipe or borehole, preventing the material filling the gap. Insufficient adhesion is typically due to residual well liquids or deposit preventing sufficient contact between the material and the surrounding surfaces.
Publication WO 2007/144719 discloses an expandable downhole tool for incorporation in a drill string, such as an under-reamer or a stabiliser. The tool is capable of being adjusted between activated and deactivated modes. To activate the tool, a ball or ball cluster can be launched down the drill string to trigger activation of the tool mechanically. Alternatively, a ball or ball cluster can be launched down the drill string to engage a seat and cause the tool to activate on increased pressure differential. The tool may be deactivated by means of hydraulic pressure. In one embodiment the tool is triggered into activation by launching of a deformable activator down the drill string. Subsequent deformation of the activator, to pass downwardly through a receiving seat, then allows the tool to reset itself automatically to the deactivated mode.
Publication EP2616625 discloses a perforating tool for perforating a downhole well casing, and a work string incorporating such a perforating tool. The tool comprises at least one movable cutter block. The cutter block is moved by means of an activation member that are activated by a plurality of pistons disposed in pressure chambers.
Publication U.S. Pat. No. 1,897,985 discloses a choke for oil wells, the choke comprising a tube smaller in exterior diameter than the well casing, a plurality of slips arranged circumferentially about the tube, a tapered mandrel in sliding engagement with the tube and tapered to force the slips outwardly against the casing, means on the mandrel for engaging tongs and means actuated by downward travel of the mandrel for releasing the tongs.
Publications RU 2612392, RU 2302515 and RU 2546695 show a first tool part and a second tool part axially movable with respect to the second tool part. The first tool part comprises a wedge and the second tool part comprises an influencing portion.
Operating expansion tool by means of a drill string or work string may be disadvantageous with respect to time, cost and control of the operation. Further, using drill pipe or coiled tubing for any washing and subsequent cementing operation, may sometimes be disadvantageous with respect to time, cost and control of the operation. It is therefore a trend in the industry to do the most “offline”, i.e. without a using an expensive drilling rig. Any operation that can be executed by means of wireline will be preferred. However, in a situation where a drilling rig or coiled tubing is already rigged up on site, it may be impractical to rig up and down wireline equipment for a single operation. Therefore, the tool according may also be configured for being run on drill pipe or coiled tubing, even if running the tool on wireline is normally preferred.
There is a need in the industry for a tool that can be configured for wireline operation, alternatively coiled tubing or drill pipe operation. There is a further desire for a tool that may be configured for penetrating, washing and/or cementing an annulus surrounding for example a production tubing.
The invention has for its object to remedy or to reduce at least one of the drawbacks of the prior art, or at least provide a useful alternative to prior art.
The object is achieved through features, which are specified in the description below and in the claims that follow.
The invention is defined by the independent patent claim. The dependent claims define advantageous embodiments of the invention.
In a first aspect of the invention there is provided a tool for at least one of gripping, expanding, and penetrating a wall of a bore, the tool comprising a first tool part and a second tool part arranged axially movable relative to each other, wherein the first tool part comprises a solid wedge, whereas the second tool part comprises at least one wedge arm;
By the term influencing portion is meant a portion for gripping, expanding and/or penetrating the bore wall.
When the tool is configured for expanding and/or penetrating a bore, the bore is constituted by a pipe.
The wedge arm is wedged between the solid wedge and the influencing portion when the tool parts are forced towards each other.
Preferably, wherein a tip of the at least one wedge arm is shaped as a double wedge. By the term double wedge is meant a wedge that comprises two wedge faces, wherein one of the faces is slanted upwards with respect to a longitudinal axis of the wedge arm, and the other one of the faces is slanted downwards with respect to a longitudinal axis of the wedge arm. Thus, in a longitudinal sectional view, such a double wedge may have an “arrow”-like shape.
This has the effect that when the tool parts are forced against each other, the face of the double wedge sliding on the solid wedge urges the wedge arm radially outward with respect to a longitudinal axis of the tool. Further, the face of the double wedge abutting the influencing portion urges the influencing portion radially outwards with respect to the longitudinal axis of the tool. Thereby, a “triple effect” of radial movement is achieved, while maintaining axial structural integrity in expanded position.
This triple effect of radial expansion has the advantage that the tool may be slender with respect to a pipe string receiving the tool. The slenderer a tool is, the narrower constrictions within the pipe string may be passed by the tool.
In a prototype of the tool the tip of the influencing portion, the tip of the solid wedge and the tip of the double wedge of the wedge arm are arranged substantially next to each other at the centre line of the tool.
The influencing portion may be connected to the first tool part by means of a finger.
The finger may be a cantilevered finger, i.e. the finger may be cantilevered from the first tool part. In one embodiment the finger is cantilevered from an end portion of the first tool part comprising the solid wedge. A cantilevered finger may be made resilient to allow retraction of the influencing portion when the tool parts are moved axially away from each other, i.e. when the wedge arm is retracted. In an alternative embodiment, the finger connecting the influencing portion to the tool part comprising the solid wedge, may be connected by means a hinge, i.e. the finger may be hingedly connected to the first tool part.
In one embodiment the tool is configured such that when the tool is in an inactive position, the finger is positioned in a recess configured for housing or residing the finger. Thereby, the finger does not add to an outer dimension of the tool when the tool is in its passive position.
Preferably, when the tool is in an inactive position, a radial extent or protrusion of the influencing portion is substantially equal to or less than a radial extent or protrusion of the tool part to which it is connected, i.e. the first tool part. Thereby, the influencing portion does not, or only to a negligible degree, add to an outer dimension of the tool when the tool is in its passive position.
In an embodiment where the bore is a pipe, and when the tool is in an active position, the influencing portion is configured for expanding the wall of the pipe. By the term “in an active position” is meant any position wherein the influencing portion has a radial extent that is larger than a radial extent of the first tool part. In such an embodiment, the tool may be utilized for increasing an inner diameter of the pipe by radially expanding the pipe. In one embodiment, the tool may be provided with a plurality of fingers with influencing portions and corresponding wedge arms
mutually spaced around a portion of the tool. By providing the tool with at least three influencing portions and wedge arms arranged around a periphery of the tool, the tool may be used for centring a first pipe with respect to a borehole or a second pipe surrounding the first pipe, or for centring and perforating a first pipe with respect to a borehole or a second pipe surrounding the first pipe.
In one embodiment, the influencing portion may be configured for expanding and perforates a pipe string by applying a local stress or point load exceeding the rupture stress of the pipe material.
In an embodiment where the bore is a pipe, the influencing portion may be configured for penetrating the wall of the pipe. In such an embodiment, the influencing portion may be provided with a protrusion or punching means that penetrates the wall of the pipe without substantially expanding the wall.
The finger may comprise two spaced-apart finger portions providing a space for housing or residing a portion of the solid wedge of the first tool part when the tool is in an inactive position. This has the effect that the finger portions may house a portion of the solid wedge.
In an embodiment wherein the tool is configured for gripping a wall of the bore, the influencing portion may comprise a serrated gripping face.
In one embodiment wherein the influencing portion is configured for penetrating the wall of the pipe, the influencing portion may be provided with an aperture being in fluid communication with a conduit configured for receiving an injection fluid from a source of injection fluid. An injection fluid may for example be a hardenable fluid such as cement or epoxy, or water, chemicals or a washing agent. Thus, the tool according to the invention may be used for injecting a fluid into an annulus between an outside of the pipe in which the tool has been inserted, and a surrounding wellbore or a second pipe. For a tool configured for injection of a fluid, it may be advantageous, but not necessary, to provide a finger having a relatively large cross-sectional area for housing a fluid supply channel. Thus, a “onepiece” finger instead of a finger comprising two finger portions as discussed above, is preferred. In order to reside such a one-piece finger, the solid wedge may comprise a recess configured for housing or residing the finger when the tool is in an inactive position.
In a second aspect of the invention, there is provided a method of at least one of gripping, expanding, and penetrating a wall of a bore, the method comprising:
When the wall of the bore has been influenced by the influencing portion, the method may further comprise deactivating the tool by bringing the tool to a radially passive or retracted position and moving the tool. The tool may be moved to a new location and activated for influencing the wall of the bore, or the tool may be pulled out of the bore.
When the bore is a pipe in a wellbore, the tool may be provided with an influencing portion, i.e. a portion for gripping, expanding and/or penetrating the bore wall, provided with an aperture being in fluid communication with a conduit configured for receiving an injection fluid from a source of injection fluid, and the method may further comprise injecting said fluid into an annulus defined between an outside of the pipe and a bore surrounding the pipe.
In the following is described examples of preferred embodiments illustrated in the accompanying drawings, wherein:
Positional indications such as for example left and right, outwards and inwards, refer to the position shown in the figures.
In the figures, same or corresponding elements are indicated by same reference numerals. For clarity reasons some elements may in some of the figures be without reference numerals.
A person skilled in the art will understand that the figures are just principle drawings. The relative proportions of individual elements may also be strongly distorted.
In the figures, reference numeral 1 denotes a pipe tool according to the present invention.
The pipe tool 1 comprises two tool parts, a first tool part 10 and a second tool part 30 which, for clarity, are shown individually in
As seen in
The second tool part 30 shown in
In all figures apart from
The first tool part 10 comprises a solid wedge 12 pointed towards a tip of the wedge arms 32 that form part of the split wedge.
An influencing portion 14 is connected to the first tool part 10 and radially movable by the wedge arm 32 of the second tool part 30. The wedge arm 32 is arranged to be forced radially outwards by the solid wedge 12 when the tool parts 10, 30 are moved axially against each other. By such a relative movement of the tool part 10, 30, the wedge arm 32 is configured for pushing or urging the influencing portion 14 radially outwards against a wall W of a pipe P for expanding or penetrating the pipe wall P, as shown for example in
In the embodiments shown, each influencing portion 14 is connected to the first tool part 10 by means of a finger 15 cantilevered from the first portion 2.
In this passive position, the influencing portions 14 have a radial periphery or outer surface that are substantially the same as the periphery surface of the solid wedge 12 and periphery surface of a body arm 16 that connects the first end portion 2 with the second end portion 3 of the first tool part 10. Thus, the influencing portions 14 may be considered “housed” within a portion of the first tool part 10 when the tool 1 is in its passive position. This has the effect that the influencing portions 14 will slip past any obstruction or constriction as long as the first tool part 10 and the second tool part 30 will slip past such a constriction.
In the perspective view shown in
In one embodiment (not shown) the finger 15 and the wedge arms 32 are configured with guiding means, such as for example keyways, for providing mechanical radial retraction of the finger 15 and the wedge arm 32 when the first tool part 10 and the second tool part 30 are moved axially away from each other.
The longitudinal sectional views in
The off centre longitudinal sectional view shown in
One purpose of the such a finger arrangement is to prevent the finger 15 from adding to the diameter of the tool when the tool 1 is in its retracted or passive position. This is achieved by providing recesses between the body arm 16 and the solid wedge 12 configured for receiving the finger portions 15′ and 15″. Thus, the finger 15 straddles a portion of the solid wedge 12 as best seen in
Another purpose of such a finger arrangement is to provide a common solid wedge capable of obtaining reaction forces from opposite fingers 15.
In
The influencing portions 14 are in
The apparatus 1 may be configured with less than the four influencing portions 14 shown, i.e. one, two or three, or more than four influencing portions 14.
In this alterative embodiment, the function of the solid wedge 12 and the wedge arm 32 is in principle the same as for the tool shown in
Each influencing portion 14 shown in
As seen in
As shown in
In
In the embodiment shown in
The recesses 13 in the solid wedge 12 are best seen in
One advantage of the rod driving means 6 operable by a rotatable manipulation tool is that an operator may obtain exact information or feedback in real time of a radial position of the influencing portion 14. The thread pitch of the threaded connection between the rod driving means 6 and the threaded bore 8 of the rod 5, and the angles of inclination of the wedges 12, 32 configured for abutting each other and the influencing portion 14, are known for each tool. By providing the manipulation tool and/or the rod driving means 6 with a counting device configured for counting the number of revolutions the position of the influencing portions 14 may be calculated, typically by means of a computer receiving input data from the counter, as will be appreciated by a person skilled in the art.
In an alternative embodiment shown in
In still another embodiment (not shown) the axial movement of the rod 5 may be provided by means of for example a so-called drillpipe stroke, or a coiled tubing stroke (not shown).
The tool 1 shown in
The tool 1 shown in
The tool 1 shown in
The tool 1 shown in
It should be noted that a hydraulic piston may also be used for operating a tool provided with an influencing portion 14 as shown in
Independent of the various configurations discussed above, with respect to a longitudinal axis of the tool 1, an angle of inclination of the wedge portions of the solid wedge 12 and the wedge arm 35, is tailormade for specific needs.
For example, if it is desired to provide a tool 1 wherein the axial movement of the rod 5, and thus the relative axial movement between the first tool part 10 and the second tool part 30, is small, the angle inclination with respect to a longitudinal axis of the tool 1 may be up to for example 60°. Such an angle of inclination requires a large force for expanding or penetration a wall W of a pipe P. However, if the purpose of the influencing portions 14 is to centralize the tool 1 within the pipe P, and/or to hang-off the tool 1 in a recess or restriction, there is no need for a large force. A large angle of inclination of the wedge portions may be desired in such an application of the tool 1.
If the primary purpose of the tool 1 is to expand or penetrate a wall W of a pipe P as shown in the figures, it is preferred that said angle of inclination of the wedge portions of the solid wedge 12 and the wedge arm 32 is relatively small. In one embodiment, said angle of inclination with respect to a longitudinal axis of the tool 1 may be as small as for example 5-6°. One consequence of such an embodiment is that an axial movement of the rod 5, and thus the relative axial movement between the first tool part 10 and the second tool part 30, is large. A large movement provides a “gearing” with respect to the rotary or axial forces applied to the rod 5.
It is desired to provide complementary angles of inclination of the portion of the solid wedge 12 and a face of the wedge arm 32 configured for abutting each other. However, an angle of inclination of the face of the double wedge configured for abutting the wedge portion of the solid wedge 12, may be different from the face of the double wedge configured for urging the influencing portion 14 radially outwards. Preferably, when the finger 15 with the influencing portion 14 is near its radially outermost position, said face of the portion of the wedge arm 32 configured for urging the influencing portion 14 radially outwards is parallel with an abutting face portion of the finger 15. The reason for this is to at least reduce a bending moment at an end portion of the finger 15 carrying the influencing portion 14 when the influencing portion 14 abuts an inner surface of the pipe P.
From the disclosure herein, it will be understood that the tool 1 according to the invention may have a great operating range in that a radial extension of the influencing portion 14 may be large with respect to the radius of the tool 1. Further, the tool 1 is reliable in that it in principle comprises only two parts axially moveable with respect to each other, and in that activation and deactivation of the influencing portion(s) 14 is a result of wedges sliding with respect to each other.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.
The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Number | Date | Country | Kind |
---|---|---|---|
20191257 | Oct 2019 | NO | national |
This application is the U.S. national stage application of International Application PCT/NO2020/050245, filed Oct. 7, 2020, which international application was published on Apr. 29, 2021, as International Publication WO 2021/080434 in the English language. The International Application claims priority of Norwegian Patent Application No. 20191257, filed Oct. 21, 2019. The international application and Norwegian application are both incorporated herein by reference, in entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/NO2020/050245 | 10/7/2020 | WO |