This invention relates to an indicator.
Quick couplers for mounting an attachment, e.g. a bucket, to an earth working machine, such as an excavator, are known. A potential danger with a quick coupler is that the coupler can fail to hold the attachment at one or both of the mounting points with the result that the attachment can either fall off the coupler or swing down from the coupler.
The failure to correctly hold the attachment in place can be due to a variety of reasons. If the quick coupler is hydraulically operated an hydraulic failure can result in the quick coupler failing to retain the attachment in a working position. Another reason can be failure to correctly locate a pin of the attachment in the coupler. For example, when the pin is retained by a sliding wedge component, failure to fully locate the pin in the recess in the coupler can result in the wedge sliding over rather than under the pin. Consequently the pin will not be locked in the recess.
The consequences of such failures can be injury to, or death of, someone in the vicinity of the attachment.
When the coupler is mounted to the earth working machine such as an excavator, one end (usually referred to as the front end because it is closest to the operator) is readily visible to the operator. Thus it is usually the case that the correct location of the pin in the front recess of the coupler and subsequent locking of the pin in the recess is visually apparent to the operator.
However, the location and locking of the rear pin of the attachment in the rear recess of the coupler is not visible to the operator. Therefore there is a need for some form of indicator whereby an operator has a visual indication that the rear pin is engaged and locked prior to operating the machine to lift the attachment.
An object of the present invention is thus to provide an indicator for a quick coupler which provides a visual indication of the engagement of a pin of an attachment in the quick coupler when the engagement of the pin is not readily visible to an operator or to at least provide the public with a useful choice.
The inventive concept which achieves this object broadly resides in an indicator that has a sensor which, in response to movement of a movable pin engagement means of a coupler, determines that the pin engagement means will have moved sufficiently to engage and lock a pin of an attachment with the coupler, and an indicator means which is caused to be moved in response to the sensor to thereby provide a visual indication that engagement and locking of the pin has occurred.
Broadly according to one aspect of the invention there is provided an indicator which includes a combination of a profiled surface and a follower one of which is adapted to be coupled to a movable pin engagement means of a quick coupler and the other of which is coupled to a visual indicator means that is, in use, movable in response to relative movement between the profiled surface and follower to thereby provide a visual indication of the engagement between the engagement means and a pin of an attachment.
Broadly in a second aspect of the invention there is provided a quick coupler that includes the visual indicator according to the first broad aspect.
In a preferred form of the invention the follower is coupled to the movable pin attachment means.
In a preferred form of the invention the profiled surface is coupled to the visual indicator element.
In a preferred form the movable pin attachment means is a movable wedge.
In a preferred form the movable wedge is driven by an hydraulic mover.
Preferably the follower is connected to a coupling which couples the wedge to the hydraulic mover.
In a preferred form of the invention the profiled surface is coupled to a pivotally mounted lever.
Preferably in one form of the invention the lever is connected to the visual indicator means.
In one form of the invention the visual indicator means is formed as an integral part of the lever. In the preferred form a end part of the lever forms the indicator means.
In the preferred form of the invention the profiled surface is of a profile that causes movement of the visual indicator means to occur when the relative movement between the profiled surface and the follower corresponds with movement of the pin engagement means sufficient to engage and lock the pin.
In the following more detailed description of embodiments of the invention and its application to a quick coupler reference will be made to the drawings which form part of this specification and in which:
The indicator according to the present invention will be described herein in relation to one form of quick coupler but it will be appreciated by the skilled addressee that the indicator can be used in other forms of quick coupler.
The quick coupler as shown in
The body B has a hook shaped recess D in part of the body B and into which one of the mounting pins P1 of an attachment engages. The hook shaped recess end of the quick coupler is typically referred to as the “front” of the coupler as this is the end of the coupler that will face toward the operator of the machine (e.g. excavator).
Another mounting pin P2 of the attachment locates in the “C” recess E (at the so called “rear” of the coupler). An hydraulically powered engagement element such as a wedge or tongue F (hereinafter “wedge F”) is extendible to capture the rear mounting pin P2 of the attachment in the recess E.
Thus the excavator operator will position recess D of the coupler onto the front pin P1 of the attachment and then “crowd” the coupler such that the rear pin P2 engages in the recess E (the pins being so engaged are shown in
Thus if, for example, the hydraulic power to the coupler A fails the wedge F can retract which will enable release of the mounting pin P2 from the recess E to occur. Alternatively, if the rear pin P2 is not correctly located into the recess E the wedge F will fail to lock the rear pin in place. If the front pin P1 in the hook shaped part D is not retained in position the attachment can fall from the excavator arm. However, if the front pin is retained (by say our I Lock device L as described and claimed in our New Zealand patent specification 552294/546893) then the attachment will not fall completely off the coupler A but will swing down on the pin P1.
In the form of coupler A shown in
According to the present invention the indicator 10 provides a visual indication to the machine operator that the wedge F has moved to an engagement position and locked the rear pin P2 in the recess E. Also in the preferred form of the invention the indicator can provide a visual indication that the wedge F and/or rear pin P2 is worn and in need of repair/replacement.
The indicator 10 of the present invention can also provide a visual indication of hydraulic failure resulting in at least partial retraction of the wedge F to thereby alert the operator that the attachment mounted by the quick coupler is no longer retained in a working position on the coupler.
In
Referring to
It will be appreciated by the skilled addressee that the follower 15 is intended to move in response to movement of the wedge F thus the follower 15 could be attached to some part of the wedge F or otherwise coupled to the wedge or the wedge operating mechanism e.g. cylinder piston rod or body. As a consequence the shape of the lever 11 at the cam end 13 would need to be altered to be correctly positioned to engage with the follower 15.
Other configurations may be necessary to accommodate different mechanisms in other forms of quick couplers whether they have a moving wedge, sliding jaw or other mechanisms for capturing the rear pin of an attachment.
At the distal or outer end 19 of the lever 11 is an indicator portion 17 the purpose of which will hereinafter become apparent. This indicator portion 17 is preferably located at part of the coupler so as to be readily visible to the operator of the machine (e.g. excavator) to which the quick coupler is mounted. In the preferred form shown in the drawings the indicator portion is located at the outermost end of the hook shaped recess D.
When the wedge F is fully retracted (see
The wall 21 can, in a preferred form of the invention, be formed as an integral part of the coupler body or body part H. In another form of the invention the wall 21 could be a part that is fitted to the body or body part of the quick coupler.
The second embodiment includes an overload mechanism 36 (described below) which is operative to mitigate damage to the indicator in the event that the indicator lever 11 becomes jammed for some reason (either by debris or damage to the indicator or coupler) and the cylinder is continued to operate while changing attachments.
According to the second embodiment the cam profile 14 which is mounted to (or is preferably formed integrally with) a mounting 26. The mounting 26 is spring loaded. In the preferred form as shown in the drawings a pair of springs 27 are used. Each spring 27 is located at one end in a recess 28 in the underside of the mounting 26. The other ends of the springs 27 are located in recesses 29 in the floor of the recess 30 in the top of the indicator lever.
The mounting 26 and cam profile 14 are able to move as a unit in the recess 30 against the bias of the springs 27 (see
The cam profile 14 and mounting 26 are retained in the recess 30 by a cover 31 which is removably retained by fasteners 32. The cover 31 has a slot or opening 33 through which the cam profile 14 can project. The ledge 34 formed by the mounting 26 projecting from the peripheral side edge of the cam profile 14 engages with the cover 31 so as to limit the extent of movement of the cam profile under the force of the springs 27.
A spring 35 (e.g. a coil spring) is mounted by legs 37 to the lever 11. Leg 38 of the spring 35 engages against a surface of the part of the coupler A that forms hook shaped recess D. The lever 11 is thus loaded to pivot about pivot 12 so that there is a positive contact between the follower 15 and the cam profile 14.
The indicator according to this second embodiment is shown in
When the wedge F is partially extended from its retracted position the follower 15 will move along the first section of the profile of the cam 14 until it comes into contact with the sloped area 22 (see
During movement of the follower 15 along the sloping section 22 of the profile of the cam 14 the lever 11 will continue to pivot about pivot 12 such that the indicator portion 17 will project further above the top of the wall 21. By the time that the follower 15 reaches the end of the sloping section 22 the indicator portion 17 will have moved to its full projection above the top of the wall 21 which indicates to the operator that the wedge is engaged and locked with the rear pin of the attachment.
This extent of projection of the indicator portion 17 will continue until the follower 15 has reached substantially a point along the profile of the cam 14 which corresponds to the limit of extension of the wedge F that would be expected to reach for full engagement of the pin P2 in the rear recess E of the coupler. It will be appreciated by the skilled addressee that sufficient extension of the wedge F to lock the pin in the recess E may occur anywhere along the profile of the slope 22 depending on factors such as the diameter of the pin, extent of wear of the distal end of the wedge etc.
Beyond the highest part of the profile of the cam 14 the profile slopes away and this will allow the lever 11 to pivot about pivot 12 so that the indicator portion 17 once again drops down (see
In the preferred form of the indicator the surface 25 of the indicator portion 17 which faces the operator (see e.g.
In the event that the pin has not been properly located in the recess E the wedge will move to full extension (i.e.
Referring now to
In the event that the lever 11 becomes jammed and cannot move the overload mechanism comes into play. The lever 11 could, for example, become jammed due to the presence of debris S as shown in
The indicator according to the invention therefore provides a visual indication at the front of the coupler which will provide the operator a clear indication of whether or not the wedge F of the coupler has extended and engaged (locked) with the pin P2 in the rear recess E. The operator will also obtain an indication that the pin and/or the wedge has become worn to the extent that the engagement is not safe or likely to be unsafe.
With the type of coupler illustrated in
The invention is open to modification. For example, in one modification the indicator portion 17 is not part of the lever but is a part which is driven by movement of the lever 11. In a further modification the follower 15 is on or associated with the lever 11 and the cam profile is on or associated with the coupling J.
An example of this further modification is shown in
As shown, for example, in
The follower 45, like the other embodiments, moves along the profile 22 during extension and retraction of the wedge F. Thus when the wedge F is retracted (see
The follower 45 is in a preferred form coupled to the lever 11 by a mounting 43 which is fixed to the lever 11 so as to be moveable in response to pivoting movement of the lever 11.
The third embodiment shown in
A spring 47, mounted by a spigot 49 projecting transversely to the mounting 43) biases the arm 46 into engagement with a stop 48 at or near the end of mounting 43 (see
It will be appreciated that this third embodiment is also open to modification. For example, the separate mountings 43 could be formed as an integral part of the top of the lever 11 or could be made as a single moulding or casting which is fixed to the top 13 of the lever 11. Other modifications will be apparent to the skilled person.
The present invention has been described and illustrated by way of a specific embodiment, and the embodiment has been described in detail in relation to a known quick coupler. It is not the intention of the Applicant to restrict or in any way limit the scope of the invention to such detail.
Additional advantages and modifications will be readily apparent to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details, representative means of manufacture and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of the Applicant's general inventive concept.
Number | Date | Country | Kind |
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706315 | Mar 2015 | NZ | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NZ2016/050044 | 3/23/2016 | WO | 00 |