The present application is based on, and claims priority from JP Application Serial Number 2023-052733, filed Mar. 29, 2023, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to an abnormality determination method for a liquid ejecting head and a liquid ejecting apparatus.
A liquid ejecting apparatus that prints an image by causing a plurality of nozzles to eject a liquid such as an ink by using a piezoelectric element is known. For example, the liquid ejecting apparatus includes a liquid ejecting head including a plurality of ejecting portions. Each ejecting portion includes a nozzle for ejecting the ink, a pressure chamber communicating with the nozzle, and the piezoelectric element. The piezoelectric element of each ejecting portion ejects the ink in the pressure chamber from the nozzle by contracting the pressure chamber in response to a drive signal. In this type of liquid ejecting apparatus, a method for detecting an ejection abnormality of the nozzle is proposed. For example, JP-A-2004-291473 discloses a method of detecting an ejection abnormality of a nozzle based on a vibration pattern of a residual vibration of a diaphragm that is displaced by driving of an actuator such as a piezoelectric element.
Meanwhile, when the method in the related art is used in a liquid ejecting head including a plurality of pressure chambers, for sequentially detecting an ejection abnormality of each nozzle based on a residual vibration sequentially detected from each of the plurality of pressure chambers, the following problem occurs. For example, in the method in the related art, when image printing is started and droplets are continuously ejected from a plurality of nozzles at the same time even when the ejection abnormality is not detected, a phenomenon in which velocities of the subsequent droplets are disturbed may occur. Therefore, in the liquid ejecting apparatus, it is desired to detect an abnormality of a liquid ejecting head that causes the phenomenon in which the velocities of the subsequent droplets are disturbed when the droplets are ejected continuously from the plurality of nozzles at the same time.
According to an aspect of the present disclosure, there is provided an abnormality determination method for a liquid ejecting head including a liquid storage portion that stores a liquid, and a plurality of ejecting portions, in which each of the plurality of ejecting portions includes a nozzle that ejects the liquid, a pressure chamber that communicates with the nozzle, a first electrode, a second electrode, and a piezoelectric body that is disposed between the first electrode and the second electrode and is driven to apply a pressure fluctuation to the liquid in the pressure chamber, and the liquid storage portion communicates with the pressure chamber of each of the plurality of ejecting portions via an individual flow path, the method including: holding a voltage between the first electrode and the second electrode of a first ejecting portion among the plurality of ejecting portions at a constant voltage in a first period; supplying a drive signal including a drive pulse for applying a pressure fluctuation to the liquid in the pressure chamber of a second ejecting portion different from the first ejecting portion among the plurality of ejecting portions, to one of the first electrode and the second electrode of the second ejecting portion in the first period; detecting a residual vibration, which is a vibration of the liquid in the pressure chamber of the first ejecting portion, in a second period following the first period; and determining whether or not the liquid ejecting head has an abnormality based on the residual vibration.
Further, according to another aspect of the present disclosure, there is provided a liquid ejecting apparatus including: a liquid ejecting head; a determination portion that determines whether or not the liquid ejecting head has an abnormality; and a control portion that controls the liquid ejecting head and the determination portion, in which the liquid ejecting head includes a plurality of ejecting portions including a nozzle that ejects a liquid, a pressure chamber that communicates with the nozzle, a first electrode, a second electrode, and a piezoelectric body that is disposed between the first electrode and the second electrode and is driven to apply a pressure fluctuation to the liquid in the pressure chamber, and a liquid storage portion that communicates with the pressure chamber of each of the plurality of ejecting portions via an individual flow path and stores the liquid, the control portion controls the liquid ejecting head to hold a voltage between the first electrode and the second electrode of a first ejecting portion among the plurality of ejecting portions at a constant voltage in a first period, supply a drive signal including a drive pulse for applying a pressure fluctuation to the liquid in the pressure chamber of a second ejecting portion different from the first ejecting portion among the plurality of ejecting portions, to one of the first electrode and the second electrode of the second ejecting portion in the first period, and detect a residual vibration, which is a vibration of the liquid in the pressure chamber of the first ejecting portion, in a second period following the first period, and the determination portion determines whether or not the liquid ejecting head has an abnormality based on the residual vibration.
Hereinafter, embodiments for carrying out the present disclosure will be described with reference to the drawings. Meanwhile, a dimension and a scale of each portion are different from actual ones as appropriate in each drawing. The embodiments described below are preferred specific examples of the present disclosure and are thus added with technically preferred various limitations, but the scope of the present disclosure is not limited to such embodiments unless description for limiting the present disclosure is made in the following description.
In the present embodiment, a liquid ejecting apparatus will be described by using an ink jet printer that forms an image on a recording paper sheet by ejecting an ink as an example. In the present embodiment, the ink is an example of a “liquid”. First, a configuration of an ink jet printer 1 according to the present embodiment will be described with reference to
For example, print data IMG indicating an image to be formed by the ink jet printer 1 is supplied to the ink jet printer 1 from a host computer such as a personal computer or a digital camera. The ink jet printer 1 executes a printing process of forming the image indicated by the print data IMG supplied from the host computer on a medium. In the present embodiment, a recording paper sheet PP illustrated in
The ink jet printer 1 includes a control unit 2 that controls each portion of the ink jet printer 1, a head unit 3 provided with an ejecting portion D for ejecting inks, and a drive signal generation unit 4 that generates a plurality of drive signals COM for driving the ejecting portion D. Further, the ink jet printer 1 includes a storage unit 5 that stores various types of information such as the print data IMG and a control program of the ink jet printer 1, and a determination unit 6 that determines whether or not the head unit 3 has an abnormality. Further, the ink jet printer 1 includes a transport unit 7 for changing a relative position of the recording paper sheet PP with respect to the head unit 3, and a maintenance unit 8 for executing a maintenance process for maintaining the ejecting portion D provided in the head unit 3. The control unit 2 is an example of a “control portion”, and the determination unit 6 is an example of a “determination portion”.
In the present embodiment, it is assumed that the head unit 3 and the drive signal generation unit 4 correspond to each other. Further, in the present embodiment, it is assumed that the head unit 3 and the determination unit 6 correspond to each other. For example, the ink jet printer 1 may include a plurality of head units 3, a plurality of drive signal generation units 4 corresponding to the plurality of head units 3 on a one-to-one basis, and a plurality of determination units 6 corresponding to the plurality of head units 3 on a one-to-one basis. Alternatively, the ink jet printer 1 may include one head unit 3, one drive signal generation unit 4 corresponding to the one head unit 3, and one determination unit 6 corresponding to the one head unit 3.
In the present embodiment, it is assumed that the ink jet printer 1 includes four head units 3, four drive signal generation units 4 corresponding to the four head units 3 on a one-to-one basis, and four determination units 6 corresponding to the four head units 3 on a one-to-one basis. Meanwhile, in the following, for convenience of description, as illustrated in
The control unit 2 is configured with one or a plurality of central processing units (CPU). The control unit 2 may be configured with a programmable logic device such as a field-programmable gate array (FPGA), instead of the CPU or in addition to the CPU. In addition, the control unit 2 operates according to a control program stored in the storage unit 5 to generate signals such as a printing signal SI and a waveform designation signal dCOM for controlling an operation of each portion of the ink jet printer 1.
Here, the waveform designation signal dCOM is a digital signal that defines each of waveforms of the plurality of drive signals COM. In addition, each drive signal COM is an analog signal used to drive the ejecting portions D. In the present embodiment, as illustrated in
The drive signal generation unit 4 includes, for example, a digital analog converter (DAC), and generates the plurality of drive signals COM based on the waveform designation signal dCOM supplied from the control unit 2. For example, each of the plurality of drive signals COM generated by the drive signal generation unit 4 includes a waveform defined by the waveform designation signal dCOM. The drive signal generation unit 4 outputs the plurality of drive signals COM generated based on the waveform designation signal dCOM to a switching circuit 31 included in the head unit 3.
The storage unit 5 is configured to include one or both of a volatile memory such as a random access memory (RAM), and a non-volatile memory such as a read only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), or a programmable ROM (PROM). The storage unit 5 may be included in the control unit 2.
The head unit 3 has the switching circuit 31, a recording head 30, and a detection circuit 32.
The recording head 30 includes M ejecting portions D. A value of M is a natural number of 1 or more. Hereinafter, among the M ejecting portions D provided in the recording head 30, an m-th ejecting portion D may be referred to as an ejecting portion D[m]. In this case, the variable m is a natural number that satisfies “1≤m≤M”. In the following description, when a component, a signal, or the like of the ink jet printer 1 corresponds to the ejecting portion D[m] among the M ejecting portions D, a reference numeral for representing the component, the signal, or the like may be added with the subscript [m].
The switching circuit 31 switches whether or not to supply each drive signal COM to the ejecting portion D[m], based on the printing signal SI. In the following, as illustrated in
The detection circuit 32 generates a residual vibration signal Vd[m] based on the detection signal Vout[m], and outputs the generated residual vibration signal Vd[m] to the determination unit 6. The residual vibration signal Vd[m] is used to determine whether or not the head unit 3 has an abnormality. In the present embodiment, a case is assumed in which as the determination on whether or not the head unit 3 has the abnormality, determination on whether or not the ejecting portion D[m] has an abnormality and determination on whether or not a liquid storage portion R that stores a liquid has an abnormality are performed. The liquid storage portion R will be described below in
For example, the residual vibration signal Vd[m] used to determine whether or not the ejecting portion D[m] has the abnormality indicates a waveform of a residual vibration, which is a vibration remaining in the ejecting portion D[m] after the ejecting portion D[m] is driven by the individual drive signal Vin[m]. In addition, for example, the residual vibration signal Vd[m] used to determine whether or not the liquid storage portion R has the abnormality indicates a waveform of a residual vibration of the ejecting portion D[m] caused by a residual vibration remaining in the liquid storage portion R after the ejecting portion D other than the ejecting portion D[m] is driven by the individual drive signal Vin.
The determination unit 6 determines whether or not the head unit 3 has the abnormality or whether or not the liquid storage portion R has the abnormality, based on the residual vibration signal Vd[m]. In the present embodiment, it is assumed that the determination on whether or not the ejecting portion D[m] has the abnormality is performed in a printing process period during which a printing process is executed, and the determination on whether or not the liquid storage portion R has the abnormality is performed during a storage portion determination period different from the printing process period. The storage portion determination period may be included in a period during which a maintenance process is executed.
For example, in the printing process period, the determination unit 6 compares a detected value such as an amplitude and a period of the residual vibration signal Vd[m] with a reference value when an ejection state is normal to determine whether or not the ejecting portion D[m] has the abnormality. The determination unit 6 generates, for example, determination result information Rinf including information indicating whether or not the ejecting portion D[m] has the abnormality, and outputs the generated determination result information Rinf to the control unit 2. Hereinafter, the ejecting portion D[m] that is a detection target of the detection signal Vout[m] by the detection circuit 32 may be referred to as the detection target ejecting portion D.
In addition, for example, in the storage portion determination period, the determination unit 6 compares a detected value such as a period and an amplitude of the residual vibration signal Vd[m] with a reference value when a state of the liquid storage portion R is normal to determine whether or not the liquid storage portion R has the abnormality. The determination unit 6 may be included in the control unit 2. In addition, in the following, during the storage portion determination period, the ejecting portion D other than the detection target ejecting portion D, that is, the ejecting portion D driven by the individual drive signal Vin may be referred to as the drive target ejecting portion D. The detection target ejecting portion D in the storage portion determination period is an example of a “first ejecting portion”, and the drive target ejecting portion D in the storage portion determination period is an example of a “second ejecting portion”.
In the present embodiment, a method of using the residual vibration signal Vd[m] is assumed as a method of determining whether or not the ejecting portion D has an abnormality. Meanwhile, the method of determining whether or not the ejecting portion D has the abnormality is not limited to the method of using the residual vibration signal Vd[m]. For example, as the method of determining whether or not the ejecting portion D has the abnormality, a method of detecting a temperature decrease occurring in the ejecting portion D when an ink is ejected normally may be adopted. In this type of determination method, when a change point at which a temperature decrease rate is changed after a certain time from a time at which a detected temperature reaches the maximum temperature appears, an ink ejection state is determined as being normal, and, when the change point does not appear, the ink ejection state is determined as being abnormal. In addition, a method of determining whether or not the liquid storage portion R has the abnormality will be described below with reference to
As described above, in the present embodiment, the ink jet printer 1 executes the printing process. When the printing process is executed, the control unit 2 generates a signal for controlling the head unit 3 such as the printing signal SI based on the print data IMG. In addition, the control unit 2 generates a signal for controlling the drive signal generation unit 4, such as the waveform designation signal dCOM, when the printing process is executed. In addition, the control unit 2 generates a signal for controlling the transport unit 7 when the printing process is executed. Therefore, in the printing process, the control unit 2 adjusts the presence or absence of ejection of inks from the ejecting portion D[m], the ejecting amount of inks, an ejecting timing of the inks, and the like while controlling the transport unit 7 to change a relative position of the recording paper sheet PP with respect to the head unit 3. In this manner, the control unit 2 controls each portion of the ink jet printer 1 such that an image corresponding to the print data IMG is formed at the recording paper sheet PP.
The transport unit 7 includes a carriage transport mechanism 72 for reciprocating a carriage 721 and a medium transport mechanism 71 for transporting the recording paper sheet PP. The carriage 721 will be described below in
As described above, in the present embodiment, the ink jet printer 1 executes the maintenance process. For example, the maintenance process includes flushing processing of ejecting inks from the ejecting portion D, wiping processing of wiping off a foreign matter such as an ink adhering to the vicinity of a nozzle N of the ejecting portion D with a wiper, and pumping processing of suctioning the ink in the ejecting portion D with a tube pump or the like. The nozzle N will be described below in
The maintenance unit 8 includes an ejection ink receiving portion for receiving the ejected ink when the ink in the ejecting portion D is ejected, a wiper for wiping off a foreign matter such as an ink adhering to the vicinity of the nozzle N of the ejecting portion D, and a tube pump for suctioning the ink, air bubbles, and the like in the ejecting portion D, in the flushing processing. The ejection ink receiving portion, the wiper, and the tube pump are not illustrated.
As illustrated in
The medium transport mechanism 71 transports the recording paper sheet PP in a Y2 direction along a Y-axis under the control of the control unit 2. Hereinafter, a Y1 direction and the Y2 direction opposite to the Y1 direction are collectively referred to as a direction along the Y-axis. In addition, hereinafter, an X1 direction along an X-axis that intersects the Y-axis and an X2 direction opposite to the X1 direction are collectively referred to as a direction along the X-axis. In addition, hereinafter, a Z1 direction along a Z-axis that intersects the X-axis and the Y-axis and a Z2 direction opposite to the Z1 direction are collectively referred to as a direction along the Z-axis. In the present embodiment, as an example, description will be performed while assuming that the X-axis, the Y-axis, and the Z-axis are orthogonal to each other. Meanwhile, the present disclosure is not limited to such an aspect. The X-axis, the Y-axis, and the Z-axis may intersect each other.
The carriage transport mechanism 72 reciprocates the head unit 3 in the X1 direction and the X2 direction under the control of the control unit 2. As illustrated in
As illustrated in
Here, the pressure chamber substrate 34, the diaphragm 35, the M piezoelectric elements PZ, the case 36, and the sealing plate 37 are installed in a region located in the Z1 direction from the flow path substrate 33. On the other hand, the nozzle substrate 38 and the vibration absorber 39 are installed in a region located in the Z2 direction from the flow path substrate 33. Further, the wiring substrate 20 is provided on, for example, a surface of the sealing plate 37 in the Z1 direction. Each element of the head unit 3 is generally a plate-shaped member elongated in the direction along the Y-axis, and is joined to each other with an adhesive, for example. The vibration absorber 39 is an example of a “compliance portion”.
As illustrated in
The flow path substrate 33 is a plate-shaped member for forming a flow path for inks. As illustrated in
The pressure chamber substrate 34 is a plate-shaped member in which M pressure chambers CV respectively corresponding to the M nozzles N are formed. The pressure chamber CV is located between the flow path substrate 33 and the diaphragm 35, and is a space called a cavity for applying pressure to an ink filled in the pressure chamber CV. The M pressure chambers CV are arranged in the direction along the Y-axis. Each pressure chamber CV is configured with a hole that opens at both surfaces of the pressure chamber substrate 34, and has a long shape extending in the direction along the X-axis. An end of each pressure chamber CV in the X2 direction communicates with the corresponding supply flow path 334 among the M supply flow paths 334. On the other hand, an end of each pressure chamber CV in the X1 direction communicates with the corresponding communication flow path 336 among the M communication flow paths 336.
The diaphragm 35 is installed on a surface of the pressure chamber substrate 34 in a direction opposite to a surface of the pressure chamber substrate 34, facing the flow path substrate 33. The diaphragm 35 is a plate-shaped member that is elastically deformable. As illustrated in
As can be understood from
In the abnormality detection method of detecting an abnormality of the ejecting portion D for each ejecting portion D, it is difficult to detect the pressure fluctuation of the liquid storage chamber RS, so that it is difficult to detect the abnormality of the liquid storage portion R. Although the details will be described below with reference to
As illustrated in
In the present embodiment, as illustrated in
As illustrated in
In
Here, in the present embodiment, as an example, it is assumed that the piezoelectric element PZ is displaced in the Z2 direction by changing a potential of the individual drive signal Vin[m] supplied to the ejecting portion D[m] from a low potential to a high potential. That is, in the present embodiment, it is assumed that the volume of the pressure chamber CV provided in the ejecting portion D[m] is decreased when the potential of the individual drive signal Vin[m] supplied to the ejecting portion D[m] is high, in comparison with a case where the potential is low.
As illustrated in
The sealing plate 37 has a structure that protects the M piezoelectric elements PZ from the outside air and reinforces the mechanical strength of the pressure chamber substrate 34 and the diaphragm 35. The sealing plate 37 is fixed to a surface of the diaphragm 35 with, for example, an adhesive. As illustrated in
The vibration absorber 39 absorbs the pressure fluctuation in the liquid storage chamber RS. That is, the vibration absorber 39 absorbs the vibration of the inks stored in the liquid storage chamber RS. For example, the vibration absorber 39 includes a flexible sheet member capable of being elastically deformed. Specifically, the vibration absorber 39 is installed on a surface of the flow path substrate 33 in the Z2 direction such that a bottom surface of the liquid storage chamber RS is formed by closing the opening portion 332 of the flow path substrate 33, the relay flow path 338, and the plurality of supply flow paths 334.
As illustrated in
As described with reference to
The switching circuit 31 includes M switches Wa[1] to Wa[M] corresponding to the M ejecting portions D[1] to D[M] on a one-to-one basis, M switches Wb[1] to Wb[M] corresponding to the M ejecting portions D[1] to D[M] on a one-to-one basis, and M switches Ws[1] to Ws[M] corresponding to the M ejecting portions D[1] to D[M] on a one-to-one basis. Further, the switching circuit 31 includes a coupling state designation circuit 310. The coupling state designation circuit 310 designates a coupling state of each of the M switches Wa, the M switches Wb, and the M switches Ws. For example, the coupling state designation circuit 310 may generate coupling state designation signals Qa[m], Qb[m], and Qs[m], based on at least some of the printing signal SI, a latch signal LAT, a change signal CH, and a period defining signal Tsig supplied from the control unit 2. The coupling state designation signal Qa[m] is a signal for designating ON or OFF of the switch Wa[m], and the coupling state designation signal Qb[m] is a signal for designating ON or OFF of the switch Wb[m], and the coupling state designation signal Qs[m] is a signal for designation ON or OFF of the switch Ws[m].
The switch Wa[m] switches conduction and non-conduction between the wiring La and the upper electrode Zu[m] of the piezoelectric element PZ[m] provided in the ejecting portion D[m], based on the coupling state designation signal Qa[m]. That is, the switch Wa[m] switches conduction and non-conduction between the wiring La and the wiring Li[m] coupled to the upper electrode Zu[m], based on the coupling state designation signal Qa[m]. In the present embodiment, the switch Wa[m] is turned on when the coupling state designation signal Qa[m] is at a high level, and is turned off when the coupling state designation signal Qa[m] is at a low level. When the switch Wa[m] is turned on, the drive signal COMa supplied to the wiring La is supplied to the upper electrode Zu[m] of the ejecting portion D[m] as the individual drive signal Vin[m] via the wiring Li[m].
The switch Wb[m] switches conduction and non-conduction between the wiring Lb and the upper electrode Zu[m] of the piezoelectric element PZ[m] provided in the ejecting portion D[m], based on the coupling state designation signal Qb[m]. That is, the switch Wb[m] switches conduction and non-conduction between the wiring Lb and the wiring Li[m] coupled to the upper electrode Zu[m], based on the coupling state designation signal Qb[m]. In the present embodiment, the switch Wb[m] is turned on when the coupling state designation signal Qb[m] is at a high level, and is turned off when the coupling state designation signal Qb[m] is at a low level. When the switch Wb[m] is turned on, the drive signal COMb supplied to the wiring Lb is supplied to the upper electrode Zu[m] of the ejecting portion D[m] as the individual drive signal Vin[m] via the wiring Li[m].
The switch Ws[m] switches conduction and non-conduction between the wiring Ls and the upper electrode Zu[m] of the piezoelectric element PZ[m] provided in the ejecting portion D[m], based on the coupling state designation signal Qs[m]. That is, the switch Ws[m] switches conduction and non-conduction between the wiring Ls and the wiring Li[m] coupled to the upper electrode Zu[m], based on the coupling state designation signal Qs[m]. In the present embodiment, the switch Ws[m] is turned on when the coupling state designation signal Qs[m] is at a high level, and is turned off when the coupling state designation signal Qs[m] is at a low level.
For example, the coupling state designation signal Qs[m] enters a high level when the ejecting portion D[m] is the detection target ejecting portion D. Therefore, the switch Ws[m] is turned on, and the detection signal Vout[m] indicating a potential of the upper electrode Zu[m] of the ejecting portion D[m] that is the detection target ejecting portion D is supplied to the detection circuit 32 via the wiring Li[m] and the wiring Ls. The detection circuit 32 generates the residual vibration signal Vd[m] based on the detection signal Vout[m].
As described above, the individual drive signal Vin[m] is a signal supplied to the piezoelectric element PZ[m] of the ejecting portion D[m] via the switch Wa[m] or Wb[m], among the drive signals COMa and COMb.
The control unit 2 outputs the latch signal LAT having a pulse PlsL and the change signal CH having a pulse PlsC. Therefore, the control unit 2 defines the unit period Tu as a period from rising of the pulse PlsL to rising of the next pulse PlsL. The control unit 2 divides the unit period Tu into two control periods Tu1 and Tu2 with the pulse PlsC.
The printing signal SI includes, for example, M individual designation signals Sd[1] to Sd[M] corresponding to the M ejecting portions D[1] to D[M] on a one-to-one basis. The individual designation signal Sd[m] designates an aspect of driving of the ejecting portion D[m] in each unit period Tu when the ink jet printer 1 executes the printing process.
The control unit 2 supplies the printing signal SI including the individual designation signals Sd[1] to Sd[M] to the coupling state designation circuit 310 in synchronization with the clock signal CL before each unit period Tu in which the printing process is executed. The coupling state designation circuit 310 generates the coupling state designation signals Qa[m], Qb[m], and Qs[m] based on the individual designation signal Sd[m] in the unit period Tu.
In the present embodiment, a case is assumed in which the ejecting portion D[m] can form any one of a large dot, a medium dot smaller than the large dot, and a small dot smaller than the medium dot in the unit period Tu. Hereinafter, the amount of ink corresponding to a large dot may be referred to as a large amount of ink, the amount of ink corresponding to a medium dot may be referred to as a medium amount of ink, and the amount of ink corresponding to a small dot may be referred to as a small amount of ink.
For example, the individual designation signal Sd[m] is a signal for designating any one driving aspect among five driving aspects such as ejection of a large amount of ink, ejection of a medium amount of ink, ejection of a small amount of ink, non-ejection of inks, and driving as the detection target ejecting portion D in each unit period Tu for the ejecting portion D[m]. In the present embodiment, in an example, a case is assumed in which the individual designation signal Sd[m] is a 3-bit digital signal. An example of a relationship between a value indicated by the 3-bit digital signal of the individual designation signal Sd[m] and a designation content is illustrated in
As illustrated in
In the present embodiment, the pulse PX and the pulse PY are defined such that a potential difference between the highest potential VHx and the lowest potential VLx of the pulse PX is more than a potential difference between the highest potential VHy and the lowest potential VLy of the pulse PY. Specifically, when the ejecting portion D[m] is driven by the drive signal COMa having the pulse PX, a waveform of the pulse PX is defined such that a medium amount of ink is ejected from the ejecting portion D[m]. When the ejecting portion D[m] is driven by the drive signal COMa having the pulse PY, a waveform of the pulse PY is defined such that a small amount of ink is ejected from the ejecting portion D[m]. Potentials at a start and an end of the pulse PX and the pulse PY are set to a reference potential V0.
When the individual designation signal Sd[m] designates the ejecting portion D[m] to form a large dot, the coupling state designation circuit 310 sets the coupling state designation signal Qa[m] to a high level in the control periods Tu1 and Tu2, and sets the coupling state designation signals Qb[m] and Qs[m] to a low level in the unit period Tu. In this case, the ejecting portion D[m] is driven by the pulse PX of the drive signal COMa in the control period Tu1 to eject a medium amount of ink, and is driven by the pulse PY of the drive signal COMa in the control period Tu2 to eject a small amount of ink. Therefore, the ejecting portion D[m] ejects a large amount of ink in total in the unit period Tu, and a large dot is formed at the recording paper sheet PP.
When the individual designation signal Sd[m] designates the ejecting portion D[m] to form a medium dot, the coupling state designation circuit 310 respectively sets the coupling state designation signal Qa[m] to a high level in the control period Tu1 and to a low level in the control period Tu2, and sets the coupling state designation signals Qb[m] and Qs[m] to a low level in the unit period Tu. In this case, the ejecting portion D[m] ejects a medium amount of ink in the unit period Tu, and a medium dot is formed at the recording paper sheet PP.
When the individual designation signal Sd[m] designates the ejecting portion D[m] to form a small dot, the coupling state designation circuit 310 respectively sets the coupling state designation signal Qa[m] to a low level in the control period Tu1 and to a high level in the control period Tu2, and sets the coupling state designation signals Qb[m] and Qs[m] to a low level in the unit period Tu. In this case, the ejecting portion D[m] ejects a small amount of ink in the unit period Tu, and a small dot is formed at the recording paper sheet PP.
When the individual designation signal Sd[m] designates the ejecting portion D[m] to perform non-ejection of inks, the coupling state designation circuit 310 sets the coupling state designation signals Qa[m], Qb[m], and Qs[m] to a low level in the unit period Tu. In this case, the ejecting portion D[m] does not eject the inks and thus does not form a dot on the recording paper sheet PP in the unit period Tu.
The drive signal generation unit 4 outputs the drive signal COMb having a pulse PS. A waveform of the drive signal COMb in the unit period Tu corresponds to the pulse PS. In the present embodiment, the pulse PS is defined such that a potential difference between the highest potential VHs and the lowest potential VLs of the pulse PS is less than a potential difference between the highest potential VHy and the lowest potential VLy of the pulse PY. Specifically, when the drive signal COMb having the pulse PS is supplied to the ejecting portion D[m], a waveform of the pulse PS is defined to drive the ejecting portion D[m] to the extent that an ink is not ejected from the ejecting portion D[m]. Potentials at a start and an end of the pulse PS are set to the reference potential V0.
The control unit 2 outputs the period defining signal Tsig having a pulse PlsT1 and a pulse PlsT2. Therefore, the control unit 2 divides the unit period Tu into a control period TSS1 from a start of the pulse PlsL to a start of the pulse PlsT1, a control period TSS2 from a start of the pulse PlsT1 to a start of the pulse PlsT2, and a control period TSS3 from a start of the pulse PlsT2 to a start of the next pulse PlsL.
When the individual designation signal Sd[m] designates the ejecting portion D[m] as the detection target ejecting portion D, the coupling state designation circuit 310 respectively sets the coupling state designation signal Qa[m] to a low level in the unit period Tu and the coupling state designation signal Qb[m] to a high level in the control periods TSS1 and TSS3 and to a low level in the control period TSS2, and respectively sets the coupling state designation signal Qs[m] to a low level in the control periods TSS1 and TSS3 and to a high level in the control period TSS2.
In this case, the detection target ejecting portion D is driven by the pulse PS of the drive signal COMb in the control period TSS1. Specifically, the piezoelectric element PZ included in the detection target ejecting portion D is displaced by the pulse PS of the drive signal COMb in the control period TSS1. As a result, a vibration occurs in the detection target ejecting portion D. The vibration occurring in the control period TSS1 remains in the control period TSS2. In the control period TSS2, a potential of the upper electrode Zu of the piezoelectric element PZ included in the detection target ejecting portion D is changed according to the residual vibration occurring in the detection target ejecting portion D. That is, in the control period TSS2, the potential of the upper electrode Zu of the piezoelectric element PZ included in the detection target ejecting portion D is a potential according to an electromotive force of the piezoelectric element PZ caused by the residual vibration occurring in the detection target ejecting portion D. The potential of the upper electrode Zu is detected as the detection signal Vout in the control period TSS2.
In
In the unit period Tu, the individual designation signal Sd[m] indicates any one of a value “1” for designating formation of a large dot, a value “2” for designating formation of a medium dot, a value “3” for designating formation of a small dot, a value “4” for designating non-ejection of inks, and a value “5” for designating driving of the detection target ejecting portion D. When the individual designation signal Sd[m] indicates the value “1”, the coupling state designation circuit 310 sets the coupling state designation signal Qa[m] to a high level in the control periods Tu1 and Tu2. When the individual designation signal Sd[m] indicates the value “2”, the coupling state designation circuit 310 sets the coupling state designation signal Qa[m] to a high level in the control period Tu1. When the individual designation signal Sd[m] indicates the value “3”, the coupling state designation circuit 310 sets the coupling state designation signal Qa[m] to a high level in the control period Tu2. When the individual designation signal Sd[m] indicates the value “5”, the coupling state designation circuit 310 sets the coupling state designation signal Qb[m] to a high level in the control periods TSS1 and TSS3 and sets the coupling state designation signal Qs[m] to a high level in the control period TSS2. When the above conditions are not satisfied, the coupling state designation circuit 310 sets each signal to a low level.
Next, with reference to
The control unit 2 outputs the latch signal LAT having the pulse PlsL and the period defining signal Tsig having a pulse PlsT. Therefore, the control unit 2 defines the storage portion determination period TSu as a period from rising of the pulse PlsL to rising of the next pulse PlsL. In addition, the control unit 2 divides the storage portion determination period TSu into two control periods TSu1 and TSu2, with the pulse PlsT. That is, the storage portion determination process includes the control period TSu1 and the control period TSu2 following the control period TSu1. The storage portion determination process is an example of a “determination process”. The control period TSu1 is an example of a “first period”, and the control period TSu2 is an example of a “second period”.
The printing signal SI includes, for example, the M individual designation signals Sd[1] to Sd[M] corresponding to the M ejecting portions D[1] to D[M] on a one-to-one basis. The individual designation signal Sd[m] designates an aspect of driving of the ejecting portion D[m] in the storage portion determination period TSu when the ink jet printer 1 determines whether or not the liquid storage portion R has an abnormality.
The control unit 2 supplies the printing signal SI including the individual designation signals Sd[1] to Sd[M] to the coupling state designation circuit 310 in synchronization with the clock signal CL before the storage portion determination period TSu in which the storage portion determination process is to be executed. The coupling state designation circuit 310 generates the coupling state designation signals Qa[m], Qb[m], and Qs[m] based on the individual designation signal Sd[m] in the storage portion determination period TSu.
In the present embodiment, a case is assumed in which one of the M ejecting portions D is set as the detection target ejecting portion D in the storage portion determination period TSu, and some or all of the remaining ejecting portions D are set as the drive target ejecting portions D. In
For example, the individual designation signal Sd[m] is a signal for designating whether to operate the ejecting portion D[m] as the detection target ejecting portion D or to operate the ejecting portion D[m] as the drive target ejecting portion D in the storage portion determination period TSu. An example of a relationship between a value indicated by the 3-bit digital signal of the individual designation signal Sd[m] and a designation content is illustrated in
As illustrated in
The drive signal COMat is held at a constant potential, for example, the reference potential V0 in the control period TSu2. Therefore, in the control period TSu2, a voltage between the upper electrode Zu and the lower electrode Zd of the drive target ejecting portion D is held at a constant voltage. As a result, in the present embodiment, it is possible to reduce superposition of a noise on the potential of the upper electrode Zu of the detection target ejecting portion D in the control period TSu2.
The drive signal COMbt is a signal that holds, for example, a potential of the wiring Lb at the reference potential V0 in the control period TSu1. The potential held constant by the drive signal COMbt is not limited to the reference potential V0. For example, as illustrated by a broken line in
In
When the individual designation signal Sd[j] designates the ejecting portion D[j] to operate as the drive target ejecting portion D, the coupling state designation circuit 310 sets the coupling state designation signal Qa[j] to a high level in the storage portion determination period TSu, and sets the coupling state designation signals Qb[j] and Qs[j] to a low level in the storage portion determination period TSu. In this case, the ejecting portion D[j] is driven by the pulse PX of the drive signal COMat in the control period TSu1. Specifically, the piezoelectric element PZ[j] included in the ejecting portion D[j] is displaced by the pulse PX of the drive signal COMat in the control period TSu1. As a result, a vibration occurs in the ejecting portion D[j], and a medium amount of ink is ejected.
The vibration caused in the drive target ejecting portion D[j] in the control period TSu1 and the ink ejection from the drive target ejecting portion D[j] cause a pressure fluctuation in the liquid storage chamber RS, and the ink stored in the liquid storage chamber RS vibrates. The vibration occurring in the liquid storage chamber RS in the control period TSu1 remains even in the control period TSu2. The vibration of the ink stored in the liquid storage chamber RS causes a vibration in the inspection target ejecting portion D[i]. That is, the vibration corresponding to the residual vibration of the ink stored in the liquid storage chamber RS occurring by driving the drive target ejecting portion D[j] in the control period TSu1 causes the vibration corresponding to the inspection target ejecting portion D[i] in the control period TSu2. An amplitude and a period of the residual vibration of the ink stored in the liquid storage chamber RS are changed depending on whether or not the liquid storage portion R has an abnormality. Therefore, by detecting the vibration occurring in the inspection target ejecting portion D[i], it is possible to determine whether or not the liquid storage portion R has the abnormality.
For example, when the individual designation signal Sd[i] designates the ejecting portion D[i] to operate as the detection target ejecting portion D, the coupling state designation circuit 310 sets the coupling state designation signal Qa[i] to a low level in the storage portion determination period TSu. The coupling state designation circuit 310 respectively sets the coupling state designation signal Qb[i] to a high level in the control period TSu1 and to a low level in the control period TSu2, and respectively sets the coupling state designation signal Qs[i] to a low level in the control period TSu1 and to a high level in the control period TSu2. In this case, the upper electrode Zu[i] of the piezoelectric element PZ[i] included in the ejecting portion D[i] is held at the reference potential V0 in the control period TSu1. That is, a voltage between the upper electrode Zu[i] and the lower electrode Zd[i] of the ejecting portion D[i] is held at a constant voltage in the control period TSu1. The detection signal Vout[i] indicating a potential of the upper electrode Zu[i] of the ejecting portion D[i] is detected as the detection signal Vout in the control period TSu2.
Here, the potential of the upper electrode Zu[i] of the piezoelectric element PZ[i] included in the detection target ejecting portion D[i] is changed in accordance with the vibration occurring in the detection target ejecting portion D[i]. That is, in the control period TSu2, the potential of the upper electrode Zu[i] of the ejecting portion D[i] becomes a potential according to an electromotive force of the piezoelectric element PZ[i] caused by the vibration of the ejecting portion D[i] caused by the residual vibration of the ink stored in the liquid storage chamber RS.
The drive signals COMat and COMbt respectively supplied to the wirings La and Lb in the storage portion determination period TSu are not limited to the example illustrated in
The control unit 2 may hold a voltage between the upper electrode Zu[i] and the lower electrode Zd[i] of the detection target ejecting portion D[i]] at a constant voltage by setting the upper electrode Zu[i] of the detection target ejecting portion D[i] to high impedance in the control period TSu1. Specifically, the control unit 2 may control the coupling state designation circuit 310 such that the coupling state designation signals Qa[i], Qb[i], and Qs[i] for designating an aspect of driving of the detection target ejecting portion D[i] is set to a low level in the control period TSu1.
The individual designation signal Sd[m] indicates any one of a value “6” for designating an operation as the detection target ejecting portion D and a value “7” for designating an operation as the drive target ejecting portion D in the storage portion determination period TSu. When the individual designation signal Sd[m] indicates the value “6”, the coupling state designation circuit 310 sets the coupling state designation signal Qb[m] to a high level in the control period TSu1, and sets the coupling state designation signal Qs[m] to a high level in the control period TSu2. When the individual designation signal Sd[m] indicates the value “7”, the coupling state designation circuit 310 sets the coupling state designation signal Qa[m] to a high level in the control periods TSu1 and TSu2. When the above conditions are not satisfied, the coupling state designation circuit 310 sets each signal to a low level.
As illustrated in
On the other hand, in the present embodiment, as described with reference to
First, in step S100, the control unit 2 acquires a determination result on whether or not the ejecting portion D has an abnormality. For example, when the determination result information Rinf indicating a result of the determination on whether or not the ejecting portion D has the abnormality, which is executed during a printing process period by the drive signal COMb or the like illustrated in
Next, in step S120, the control unit 2 determines whether or not all of the predetermined detection target ejecting portion D and drive target ejecting portion D are normal.
When a result of the determination in step S120 is negative, in step S140, the control unit 2 notifies that the ejecting portion D has an abnormality and a storage portion determination process is not executed, and ends the operation illustrated in
On the other hand, when the result of the determination in step S120 is positive, the control unit 2 shifts the process to step S200.
In step S200, the control unit 2 executes the storage portion determination process. With the storage portion determination process, whether or not the liquid storage portion R has an abnormality is determined. Details of the storage portion determination process will be described below in
In step S300, the control unit 2 determines whether or not the liquid storage portion R has an abnormality based on a result of the storage portion determination process.
When the result of the determination in step S300 is positive, the control unit 2 notifies that the liquid storage portion R has an abnormality in step S320, and ends the operation illustrated in
On the other hand, when the result of the determination in step S300 is negative, the control unit 2 notifies that the liquid storage portion R is normal in step S322, and ends the operation illustrated in
In the operation illustrated in
In the present embodiment, a case is assumed in which a reference value corresponding to the predetermined detection target ejecting portion D and drive target ejecting portion D includes a reference amplitude value and a reference period. Further, in the present embodiment, the reference amplitude value includes a first amplitude value and a second amplitude value equal to or less than the first amplitude value, and the reference period includes a first period and a second period equal to or more than the first period. A case is assumed in which the first amplitude value, the second amplitude value equal to or less than the first amplitude value, the first period, and the second period equal to or more than the first period are included. The second amplitude value may be the same value as the first amplitude value or may be a value less than the first amplitude value. In the same manner, the second period may be the same period as the first period or may be a period more than the first period.
The first amplitude value, the second amplitude value, the first period, and the second period as the reference values are determined based on, for example, a reference residual vibration measured in advance by using the predetermined detection target ejecting portion D and drive target ejecting portion D. The first amplitude value, the second amplitude value, the first period, and the second period as the reference values may be determined based on a reference residual vibration obtained by a simulation using the predetermined detection target ejecting portion D and drive target ejecting portion D. Further, a comparison between the reference value including the first amplitude value, the second amplitude value, the first period, and the second period and a value based on the detection signal Vout corresponds to a comparison between the reference residual vibration and a residual vibration of inks in the pressure chamber CV of the detection target ejecting portion D.
First, in step S210, the control unit 2 controls the drive signal generation unit 4 and the like such that the drive signal COMat is supplied to the drive target ejecting portion D in a state where a voltage between the upper electrode Zu and the lower electrode Zd of the inspection target ejecting portion D is held at a constant voltage. For example, the control unit 2 controls the drive signal generation unit 4, the switching circuit 31, and the detection circuit 32 such that the drive signals COMat and COMbt are respectively supplied to the drive target ejecting portion D and the inspection target ejecting portion D in the control period TSu1 to output the detection signal Vout of the inspection target ejecting portion D in the control period TSu2.
Next, in step S220, the detection circuit 32 detects the detection signal Vout indicating a potential of the upper electrode Zu of the ejecting portion D as information indicating the residual vibration of the ink in the pressure chamber CV of the inspection target ejecting portion D, and outputs the detected detection signal Vout to the determination unit 6.
Next, in step S230, the determination unit 6 determines whether or not an amplitude of the residual vibration is more than the first amplitude value, based on the detection signal Vout.
When a result of the determination in step S230 is positive, the determination unit 6 determines that the vibration absorber 39 has an abnormality in step S240, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
On the other hand, when the result of the determination in step S230 is negative, the determination unit 6 shifts the process to step S232.
In step S232, the determination unit 6 determines whether or not a period of the residual vibration is less than the first period, based on the detection signal Vout.
When a result of the determination in step S232 is positive, the determination unit 6 determines that the vibration absorber 39 has an abnormality in step S240, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
On the other hand, when the result of the determination in step S232 is negative, the determination unit 6 shifts the process to step S250.
In step S250, the determination unit 6 determines whether or not the amplitude of the residual vibration is less than the second amplitude value based on the detection signal Vout.
When a result of the determination in step S250 is positive, the determination unit 6 determines that there is an abnormality in the liquid storage chamber RS such as remaining air bubbles in step S260, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
On the other hand, when the result of the determination in step S250 is negative, the determination unit 6 shifts the process to step S252.
In step S252, the determination unit 6 determines whether or not a period of the residual vibration is more than the second period, based on the detection signal Vout.
When a result of the determination in step S252 is positive, the determination unit 6 determines that there is an abnormality in the liquid storage chamber RS such as remaining air bubbles in step S260, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
On the other hand, when the result of the determination in step S252 is negative, in step S280, the determination unit 6 determines that there is no abnormality in the liquid storage portion R, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
The operation of the ink jet printer 1 when determining whether or not the liquid storage portion R has the abnormality is not limited to the examples illustrated in
As described above, the abnormality determination method of the head unit 3 according to the present embodiment is an abnormality determination method of the head unit 3 including the nozzle N that ejects an ink, the pressure chamber CV that communicates with the nozzle N, the upper electrode Zu, the lower electrode Zd, the plurality of ejecting portions D including the piezoelectric body Zm disposed between the upper electrode Zu and the lower electrode Zd and driven to apply a pressure fluctuation to the ink in the pressure chambers CV, and the liquid storage portion R that communicates with the pressure chamber CV of each of the plurality of ejecting portions D via the supply flow path 334 and stores the ink. In the control period TSu1, a voltage between the upper electrode Zu and the lower electrode Zd of the detection target ejecting portion D among the plurality of ejecting portions D is held at a constant voltage, in the control period TSu1, the drive signal COMat including a drive pulse for applying the pressure fluctuation to the ink in the pressure chamber CV of the drive target ejecting portion D is supplied to one of the upper electrode Zu and the lower electrode Zd of the drive target ejecting portion D different from the detection target ejecting portion D among the plurality of ejecting portions D, and in the control period TSu2 following the control period TSu1, a residual vibration, which is a vibration of the ink in the pressure chamber CV of the detection target ejecting portion D, is detected to determine whether or not the head unit 3 has an abnormality based on the residual vibration.
In this manner, in the present embodiment, in the control period TSu1, in a state where the voltage between the upper electrode Zu and the lower electrode Zd of the inspection target ejecting portion D is held at a constant voltage, the drive target ejecting portion D is driven by the drive signal COMat. After the drive target ejecting portion D is driven, a residual vibration of the inspection target ejecting portion D caused by the residual vibration remaining in the liquid storage portion R is detected in the control period TSu2. Then, it is determined whether or not the head unit 3 has an abnormality based on the residual vibration of the inspection target ejecting portion D. Therefore, in the present embodiment, it is possible to determine whether or not the liquid storage portion R has the abnormality, which is difficult to detect only in determination on whether or not the ejecting portion D has an abnormality.
That is, in the present embodiment, as whether or not the head unit 3 has an abnormality, whether or not the liquid storage portion R has an abnormality is determined based on the residual vibration. The abnormality of the liquid storage portion R is considered to be a cause that causes a phenomenon in which the velocities of the subsequent droplets are disturbed, for example, when the droplets are ejected continuously from the plurality of nozzles N at the same time. Therefore, in the present embodiment, it is possible to detect whether or not the head unit 3 has an abnormality that causes the phenomenon in which the velocities of the subsequent droplets are disturbed when the droplets are ejected continuously from the plurality of nozzles N at the same time.
In the present embodiment, the pulse PX or PY for ejecting droplets from the nozzle N is supplied as a drive pulse to one of the upper electrode Zu and the lower electrode Zd of the drive target ejecting portion D in the control period TSu1. Therefore, in the present embodiment, it is possible to increase the pressure fluctuation of the ink stored in the liquid storage portion R, which occurs by driving the drive target ejecting portion D. As a result, in the present embodiment, in the control period TSu2, it is possible to easily detect a residual vibration of the inspection target ejecting portion D caused by the residual vibration of the liquid storage portion R.
In the present embodiment, the voltage between the upper electrode Zu and the lower electrode Zd of the drive target ejecting portion D is held at a constant voltage in the control period TSu2. Therefore, in the present embodiment, it is possible to reduce superposition of a noise on the potential of the upper electrode Zu of the detection target ejecting portion D in the control period TSu2. As a result, in the present embodiment, the residual vibration of the inspection target ejecting portion D can be accurately detected.
In the present embodiment, the drive signal COMat may include a plurality of drive pulses that apply pressure fluctuations to the inks in the pressure chamber CV of the drive target ejecting portion D in the control period TSu1. For example, the number of drive pulses included in the drive signal COMat may be determined such that a magnitude of the pressure fluctuation of the ink stored in the liquid storage portion R, which occurs by the driving of the drive target ejecting portion D, becomes an appropriate magnitude. In this case, in the control period TSu2, it is possible to easily detect the residual vibration of the inspection target ejecting portion D caused by the residual vibration of the liquid storage portion R.
Further, in the present embodiment, whether or not the head unit 3 has an abnormality is determined based on a comparison result between the predetermined reference residual vibration and the residual vibration detected in the control period TSu2. In this manner, in the present embodiment, information based on the predetermined reference residual vibration is used for determining whether or not the head unit 3 has the abnormality. Therefore, in the present embodiment, it is possible to easily execute determination on whether or not the head unit 3 has the abnormality.
In the present embodiment, whether or not there is an abnormality is determined in each of the detection target ejecting portion D and the drive target ejecting portion D before the control period TSu1, and when the detection target ejecting portion D and the drive target ejecting portion D are determined to be normal, determination on whether or not the head unit 3 has an abnormality is executed based on the residual vibration. Therefore, in the present embodiment, it is possible to reduce erroneous detection of the abnormality of the liquid storage portion R.
Further, in the present embodiment, whether or not the head unit 3 has the abnormality is determined based on the comparison result between the reference amplitude value indicated by the reference information prepared in advance and an amplitude value of the residual vibration detected in the control period TSu2. Therefore, in the present embodiment, it is possible to easily determine the abnormality of the liquid storage portion R.
Further, in the present embodiment, the liquid storage portion R includes the vibration absorber 39 that absorbs the vibration of the stored ink, the reference amplitude value includes the first amplitude value, and when the amplitude value of the residual vibration detected in the control period TSu2 is more than the first amplitude value, it is determined that the vibration absorber 39 has an abnormality. In this manner, in the present embodiment, based on the amplitude value of the residual vibration detected in the control period TSu2 and the first amplitude value prepared in advance, it is possible to easily determine whether or not the vibration absorber 39 has the abnormality.
In addition, in the present embodiment, the reference amplitude value includes the second amplitude value, and when the amplitude value of the residual vibration detected in the control period TSu2 is less than the second amplitude value, it is determined that there are air bubbles in the liquid storage portion R. In this manner, in the present embodiment, whether or not air bubbles exist in the liquid storage portion R can be easily determined based on the amplitude value of the residual vibration detected in the control period TSu2 and the second amplitude value prepared in advance.
Further, in the present embodiment, whether or not the head unit 3 has the abnormality is determined based on the comparison result between the reference period indicated by the reference information prepared in advance and a period of the residual vibration detected in the control period TSu2. Therefore, in the present embodiment, it is possible to easily determine the abnormality of the liquid storage portion R.
Further, in the present embodiment, the liquid storage portion R includes the vibration absorber 39 that absorbs the vibration of the stored ink, the reference period includes the first period, and when the period of the residual vibration detected in the control period TSu2 is less than the first period, it is determined that the vibration absorber 39 has an abnormality. In this manner, in the present embodiment, based on the period of the residual vibration detected in the control period TSu2 and the first period prepared in advance, it is possible to easily determine whether or not the vibration absorber 39 has the abnormality.
In addition, in the present embodiment, when the reference period includes the second period and the amplitude value of the residual vibration detected in the control period TSu2 is more than the second period, it is possible to determine whether or not air bubbles exist in the liquid storage portion R based on the period of the residual vibration detected in the control period TSu2 and the second period prepared in advance.
Further, in the present embodiment, based on the comparison result between the reference amplitude value indicated by the reference information prepared in advance and the amplitude value of the residual vibration detected in the control period TSu2, and the comparison result between the reference period indicated by the reference information and the period of the residual vibration detected in the control period TSu2, whether or not the head unit 3 has an abnormality is determined. In this manner, in the present embodiment, whether or not the head unit 3 has the abnormality is determined by using two types of information, that is, the amplitude and the period. Therefore, in the present embodiment, it is possible to reduce a case in which the abnormality of the liquid storage portion R is not detected.
For example, in the present embodiment, when at least one of a case where the amplitude value of the residual vibration detected in the control period TSu2 is more than the first amplitude value and a case where the period of the residual vibration detected in the control period TSu2 is less than the first period is satisfied, it is determined that the vibration absorber 39 has an abnormality. In this case, it is possible to reduce a case in which the abnormality of the vibration absorber 39 is not detected.
In addition, for example, in the present embodiment, when at least one of a case where the amplitude value of the residual vibration detected in the control period TSu2 is less than the second amplitude value and a case where the period of the residual vibration detected in the control period TSu2 is more than the second period is satisfied, it is determined that air bubbles exist in the liquid storage portion R. In this case, it is possible to reduce a case in which an abnormality in which air bubbles exist in the liquid storage portion R is not detected.
In the present embodiment, the reference residual vibration is a residual vibration measured in advance. For example, the reference amplitude value is determined based on an amplitude value of the reference residual vibration measured in advance. Further, for example, the reference period is determined based on a period of the reference residual vibration measured in advance. The detection target ejecting portion D in the control period TSu1 and the control period TSu2 is the ejecting portion D at the same position as the detection target ejecting portion D when the reference residual vibration is measured. The drive target ejecting portion D in the control period TSu1 and the control period TSu2 is the ejecting portion D at the same position as the drive target ejecting portion D when the reference residual vibration is measured. In this manner, in the present embodiment, the detection target ejecting portion D and the drive target ejecting portion D when the residual vibration is detected to determine whether or not the head unit 3 has an abnormality, and the detection target ejecting portion D and the drive target ejecting portion D when the reference residual vibration are measured are provided. Therefore, in the present embodiment, it is possible to accurately determine whether or not the head unit 3 has the abnormality.
Further, in the present embodiment, the ink jet printer 1 includes the head unit 3, the determination unit 6 that determines whether or not the head unit 3 has an abnormality, and the control unit 2 that controls the head unit 3 and the determination unit 6. The head unit 3 includes the nozzle N that ejects an ink, the pressure chamber CV that communicates with the nozzle N, the upper electrode Zu, the lower electrode Zd, the plurality of ejecting portions D including the piezoelectric body Zm disposed between the upper electrode Zu and the lower electrode Zd and driven to apply a pressure fluctuation to the ink in the pressure chambers CV, and the liquid storage portion R that communicates with the pressure chamber CV of each of the plurality of ejecting portions D via the supply flow path 334 and stores the ink. When the control unit 2 controls the head unit 3, in the control period TSu1, a voltage between the upper electrode Zu and the lower electrode Zd of the detection target ejecting portion D among the plurality of ejecting portions D is held at a constant voltage, in the control period TSu1, the drive signal COMat including a drive pulse for applying the pressure fluctuation to the ink in the pressure chamber CV of the drive target ejecting portion D is supplied to one of the upper electrode Zu and the lower electrode Zd of the drive target ejecting portion D different from the detection target ejecting portion D among the plurality of ejecting portions D, and in the control period TSu2 following the control period TSu1, a residual vibration, which is a vibration of the ink in the pressure chamber CV of the detection target ejecting portion D, is detected. The determination unit 6 determines whether or not the head unit 3 has an abnormality based on the residual vibration.
In this manner, in the present embodiment, the determination unit 6 determines whether or not the head unit 3 has an abnormality based on a residual vibration of the inspection target ejecting portion D caused by the residual vibration remaining in the liquid storage portion R after the drive target ejecting portion D is driven. Therefore, in the present embodiment, it is possible to determine whether or not the liquid storage portion R has the abnormality, which is difficult to detect only in determination on whether or not the ejecting portion D has an abnormality.
Each embodiment above can be variously modified. A specific aspect of the modification will be described below. Two or more aspects selected in any manner from the following examples can be appropriately combined with each other within a range not inconsistent with each other. In addition, in the modification examples described below, elements having the same effects and functions as those of the embodiment will be given the reference numerals used in the description above, and each detailed description thereof will be appropriately omitted.
In the embodiment described above, a plurality of combination patterns of the detection target ejecting portion D and the drive target ejecting portion D may be set in advance, and reference information indicating a plurality of reference values corresponding to the plurality of combination patterns may be stored in advance in the storage unit 5.
In the operation illustrated in
In the present modification example, a case is assumed in which in each of the plurality of combination patterns, one of the M ejecting portions D is set as the detection target ejecting portion D, and some of the remaining ejecting portions D are set as the drive target ejecting portion D. That is, in the present modification example, in each of the plurality of combination patterns, there is an ejecting portion D that is neither the detection target ejecting portion D nor the drive target ejecting portion D among the M ejecting portions D. For example, a voltage between the upper electrode Zu and the lower electrode Zd of the ejecting portion D that is neither the detection target ejecting portion D nor the drive target ejecting portion D is held at a constant voltage in the storage portion determination period TSu. Alternatively, the upper electrode Zu of the ejecting portion D that is neither the detection target ejecting portion D nor the drive target ejecting portion D is set to high impedance in the storage portion determination period TSu.
One of the plurality of combination patterns may be, for example, a reference pattern in which an odd-numbered ejecting portion D is set as the drive target ejecting portion D and any one of even-numbered ejecting portions D is set as the detection target ejecting portion D. In addition, another one of the plurality of combination patterns may be, for example, a reference pattern in which an even-numbered ejecting portion D is set as the drive target ejecting portion D and any one of odd-numbered ejecting portions D is set as the detection target ejecting portion D. The plurality of combination patterns are not limited to the example described above. For example, the plurality of combination patterns may include a reference pattern in which a plurality of ejecting portions D located near a center of the head unit 3 are set as the drive target ejecting portions D, a reference pattern in which a plurality of ejecting portions D located near an end portion of the head unit 3 are set as the drive target ejecting portions D, and the like.
After executing the process in step S100, the control unit 2 shifts the process to step S122.
In step S122, the control unit 2 determines whether or not there is a combination by a normal ejecting portion D in the plurality of preset combination patterns of the detection target ejecting portion D and the drive target ejecting portion D.
When a result of the determination in step S122 is negative, in step S140, the control unit 2 notifies that the ejecting portion D has an abnormality and a storage portion determination process is not executed, and ends the operation illustrated in
On the other hand, when a result of the determination in step S122 is positive, the control unit 2 shifts the process to step S130.
In step S130, the control unit 2 reads reference information indicating a reference value corresponding to the combination by the normal ejecting portion D from the storage unit 5. When there are a plurality of combinations by the normal ejecting portion D among the plurality of preset combination patterns, the control unit 2 selects any one combination from the plurality of combinations by the normal ejecting portion D. The control unit 2 reads reference information indicating a reference value corresponding to the combination selected from the plurality of combinations by the normal ejecting portion D, from the storage unit 5.
After executing the process in step S130, the control unit 2 shifts the process to step S200. A storage portion determination process in step S200 is the same as the storage portion determination process illustrated in
In the present modification example, with a series of the processes in step S122 and step S130, when the abnormal ejecting portion D also exists among the M ejecting portions D, it is possible to increase a frequency with which the storage portion determination process using the normal ejecting portion D is executed. As a result, in the present modification example, it is possible to reduce a case in which the abnormality of the liquid storage portion R is not detected.
As described above, in the present modification example, whether or not each of the plurality of ejecting portions D has an abnormality is determined before the control period TSu1, and the detection target ejecting portion D and the drive target ejecting portion D are set from the ejecting portions D determined to be normal among the plurality of ejecting portions D. In the present modification example as well, the same effect as the effect of the embodiment described above can be obtained. Further, in the present modification example, even when the ejecting portion D having an abnormality exists among the M ejecting portions D, it is possible to increase a frequency with which the storage portion determination process using the normal ejecting portion D is executed, so that it is possible to reduce a case in which the abnormality of the liquid storage portion R is not detected.
In the embodiment and modification example described above, the storage portion determination process may be executed a plurality of times by using the plurality of combinations of the detection target ejecting portion D and the drive target ejecting portion D.
After executing the process in step S100, the control unit 2 shifts the process to step S124.
In step S124, the control unit 2 determines whether or not the number of abnormal ejecting portions D is equal to or more than a predetermined number.
When a result of determination in step S124 is positive, in step S140, the control unit 2 notifies that the ejecting portion D has an abnormality and the storage portion determination process is not executed, and ends the operation illustrated in
On the other hand, when the result of the determination in step S124 is negative, the control unit 2 shifts the process to step S132.
In step S132, the control unit 2 sets a plurality of combination patterns of the detection target ejecting portion D and the drive target ejecting portion D among the normal ejecting portions D. Hereinafter, the plurality of combination patterns set in step S132 may be referred to as setting patterns.
Here, when setting the plurality of combination patterns of the detection target ejecting portion D and the drive target ejecting portion D, the ejecting portions D to be set as the detection target ejecting portions D are preferably different from each other in all the combination patterns. Further, the number of ejecting portions D to be set as the drive target ejecting portion D is preferably the same in all the combination patterns. More preferably, the ejecting portion D to be set as the drive target ejecting portion D is common in all the combination patterns. That is, it is more preferable that the number and positions of the ejecting portions D to be set as the drive target ejecting portion D be equal in all the combination patterns.
After executing the process in step S132, the control unit 2 shifts the process to step S202.
The storage portion determination process illustrated in
First, in step S208, the control unit 2 selects one pattern from the plurality of setting patterns set in step S132 illustrated in
For example, when the result of the determination in step S252 is negative, the determination unit 6 shifts the process to step S270.
In step S270, the determination unit 6 determines whether or not determination on whether or not the liquid storage portion R has an abnormality is executed in all the setting patterns.
When a result of the determination in step S270 is negative, the determination unit 6 returns the process to step S208, and selects one pattern from setting patterns on which the determination on whether or not the liquid storage portion R has an abnormality is not executed, among the plurality of setting patterns.
On the other hand, when the result of the determination in step S270 is positive, in step S280, the determination unit 6 determines that there is no abnormality in the liquid storage portion R, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
In this manner, in the storage portion determination process illustrated in
The storage portion determination process in step S202 illustrated in
In the storage portion determination process illustrated in
Here, when a residual vibration is detected in a plurality of combination patterns of the detection target ejecting portion D and the drive target ejecting portion D and the liquid storage portion R has an abnormality, a variation in parameter such as an amplitude and a period of the detected residual vibration becomes large depending on a location of the detection target ejecting portion D. That is, the fact that the variation in parameter of the residual vibration is small depending on the location of the detection target ejecting portion D indicates that the liquid storage portion R is normal. Therefore, in the storage portion determination process illustrated in
First, in step S208, the control unit 2 selects one pattern from the plurality of setting patterns set in step S132 illustrated in
A series of processes in steps S210 and S220 is the same as the processes in steps S210 and S220 illustrated in
In step S272, the determination unit 6 determines whether or not the detection of a residual vibration is executed in all the setting patterns.
When a result of the determination in step S272 is negative, the determination unit 6 returns the process to step S208. On the other hand, when the result of the determination in step S272 is positive, the determination unit 6 shifts the process to step S274.
In step S274, the determination unit 6 determines whether or not the maximum variation in amplitude of a plurality of residual vibrations detected corresponding to the plurality of setting patterns is within the first reference value.
When a result of determination in step S274 is negative, in step S278, the determination unit 6 determines that the liquid storage portion R has an abnormality, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
In step S276, the determination unit 6 determines whether or not the maximum variation in period of the plurality of residual vibrations detected corresponding to the plurality of setting patterns is within the second reference value.
When a result of determination in step S276 is negative, in step S278, the determination unit 6 determines that the liquid storage portion R has an abnormality, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
On the other hand, when the result of the determination in step S276 is positive, in step S280, the determination unit 6 determines that there is no abnormality in the liquid storage portion R, transmits the determination result information Rinf indicating the determination result to the control unit 2, and ends the storage portion determination process illustrated in
As described above, also in the present modification example, the same effect as the effect of the embodiment and modification example described above can be obtained.
Further, in the present modification example, the storage portion determination process including the control period TSu1 and the control period TSu2 is executed a plurality of times, in each of the plurality of times of storage portion determination process, a different ejecting portion D is set as the detection target ejecting portion D, and whether or not the head unit 3 has an abnormality is determined based on a residual vibration detected in each control period TSu2 of the plurality of times of storage portion determination process. In this manner, in the present modification example, the storage portion determination process is executed a plurality of times with the different ejecting portion D as the detection target ejecting portion D. Therefore, in the present modification example, it is possible to reduce a case in which the abnormality of the liquid storage portion R is not detected.
In addition, in the present modification example, the number of drive target ejecting portions D may be equal in the plurality of times of storage portion determination process. In this case, detection conditions for the residual vibration can be aligned in the plurality of times of storage portion determination process. Therefore, in the present modification example, it is possible to reduce a variation in accuracy of determination on whether or not the liquid storage portion R has an abnormality in the plurality of times of storage portion determination process. Therefore, in the present modification example, for example, when determining whether or not the liquid storage portion R has an abnormality based on the variation in parameter of the residual vibration due to the location of the detection target ejecting portion D, it is possible to reduce a decrease in accuracy of determination on whether or not the liquid storage portion R has an abnormality.
In addition, in the present modification example, the same ejecting portion D may be set as the drive target ejecting portion D in each of the plurality of times of storage portion determination process. In this case, in the plurality of times of storage portion determination process, the detection conditions for the residual vibration can be more aligned than when only the numbers of drive target ejecting portions D are aligned. Therefore, in the present modification example, it is possible to reduce a variation in accuracy of determination on whether or not the liquid storage portion R has an abnormality in the plurality of times of storage portion determination process. Therefore, in the present modification example, for example, when determining whether or not the liquid storage portion R has an abnormality based on the variation in parameter of the residual vibration due to the location of the detection target ejecting portion D, it is also possible to accurately determine whether or not the liquid storage portion R has an abnormality.
In the embodiment and modification example described above, a voltage between the upper electrode Zu and the lower electrode Zd of the ejecting portion D adjacent to the detection target ejecting portion D may be held at a constant voltage in the storage portion determination period TSu. For example, when a partition wall of the pressure chamber CV is thin, there is a possibility that detection of a residual vibration of the detection target ejecting portion D is affected by a pressure vibration transmitted from the partition wall of the pressure chamber CV of the drive target ejecting portion D adjacent to the detection target ejecting portion D to the pressure chamber CV of the detection target ejecting portion D.
Therefore, in the present modification example, for example, among the M ejecting portions D, the ejecting portion D which is an ejecting portion D adjacent to the detection target ejecting portion D and is different from the drive target ejecting portion D is set as the halt target ejecting portion D. Alternatively, among the M ejecting portions D, a plurality of ejecting portions D which are continuously arranged adjacent to the detection target ejecting portion D and are different from the drive target ejecting portion D may be set as a plurality of halt target ejecting portions D. In the present modification example, a voltage between the upper electrode Zu and the lower electrode Zd of one or the plurality of halt target ejecting portions D is held at a constant voltage in the storage portion determination period TSu. Therefore, in the present modification example, even when the partition wall of the pressure chamber CV is thin, the transmission of the pressure vibration from the partition wall of the pressure chamber CV of the drive target ejecting portion D to the pressure chamber CV of the detection target ejecting portion D can be reduced. As a result, in the present modification example, even when the partition wall of the pressure chamber CV is thin, it is possible to reduce a decrease in accuracy of determination on whether or not the liquid storage portion R has an abnormality.
The number of halt target ejecting portions D may be determined based on, for example, a thickness of the partition wall of the pressure chamber CV. Meanwhile, the number of drive target ejecting portions D is preferably more than the number of halt target ejecting portions D. In this case, it is possible to reduce a magnitude of a pressure fluctuation of the ink stored in the liquid storage portion R, which occurs by driving the drive target ejecting portion D, from becoming excessively small. The halt target ejecting portion D is an example of a “third ejecting portion”.
The drive signal COMct is a signal that holds, for example, a potential of a wiring Lc illustrated in
In the present modification example, a case is assumed in which the drive signal COMbt is supplied to the detection target ejecting portion D and the drive signal COMct is supplied to the halt target ejecting portion D. Meanwhile, an aspect of the present modification example is not limited to this. For example, the drive signal COMct may be supplied to the detection target ejecting portion D, and the drive signal COMbt may be supplied to the halt target ejecting portion D. Alternatively, the drive signal COMbt may be supplied to both the detection target ejecting portion D and the halt target ejecting portion D, or the drive signal COMct may be supplied to both the detection target ejecting portion D and the halt target ejecting portion D.
The head unit 3 illustrated in
The coupling state designation circuit 310A has the same manner as the coupling state designation circuit 310 illustrated in
The switch Wc[m] switches conduction and non-conduction between the wiring Lc and the upper electrode Zu[m] of the piezoelectric element PZ[m] provided in the ejecting portion D[m] based on the coupling state designation signal Qc[m]. That is, the switch Wc[m] switches conduction and non-conduction between the wiring Lc and the wiring Li[m] coupled to the upper electrode Zu[m], based on the coupling state designation signal Qc[m]. In the present modification example, the switch Wc[m] is turned on when the coupling state designation signal Qc[m] is at a high level, and is turned off when the coupling state designation signal Qc[m] is at a low level. When the switch Wc[m] is turned on, the drive signal COMct supplied to the wiring Lc is supplied to the upper electrode Zu[m] of the ejecting portion D[m] as the individual drive signal Vin[m] via the wiring Li[m].
The configuration of the head unit 3 according to the third modification example is not limited to the example illustrated in
Although not particularly illustrated, the drive signal generation unit 4 according to the present modification example has the same manner as the drive signal generation unit 4 illustrated in
Next, with reference to
The individual designation signal Sd[m] indicates any one of a value “6” for designating an operation as the detection target ejecting portion D, a value “7” for designating an operation as the drive target ejecting portion D, and a value “8” for designating an operation as the halt target ejecting portion D, in the storage portion determination period TSu. When the individual designation signal Sd[m] indicates the value “6”, the coupling state designation circuit 310A sets the coupling state designation signal Qb[m] to a high level in the control period TSu1, and sets the coupling state designation signal Qs[m] to a high level in the control period TSu2. When the individual designation signal Sd[m] indicates the value “7”, the coupling state designation circuit 310A sets the coupling state designation signal Qa[m] to a high level in the control periods TSu1 and TSu2. When the individual designation signal Sd[m] indicates the value “8”, the coupling state designation circuit 310A sets the coupling state designation signal Qc[m] to a high level in the control periods TSu1 and TSu2. When the above conditions are not satisfied, the coupling state designation circuit 310A sets each signal to a low level.
As described above, also in the present modification example, the same effect as the effect of the embodiment and modification example described above can be obtained.
Although it is assumed that the ink jet printer 1 includes four head units 3 in the embodiment and modification examples described above, the present disclosure is not limited to such an aspect. For example, the ink jet printer 1 may have one or more and three or less head units 3, or may have five or more head units 3.
Although the ink jet printer 1 is illustrated as a serial printer in the embodiments and modification examples described above, the present disclosure is not limited to such an aspect. For example, the ink jet printer 1 may be a so-called line printer in which a plurality of nozzles N are provided to extend wider than a width of the recording paper sheet PP in the head unit 3. In the present modification example as well, the same effect as the effect of the embodiment and modification examples described above can be obtained.
Number | Date | Country | Kind |
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2023-052733 | Mar 2023 | JP | national |