The present invention relates to an absolute position detection apparatus and method, and a storage medium
Japanese Patent Application Laid-Open No. (“JP”) 05-26658 discloses one of the above absolute type position detection apparatuses. This position detection apparatus reads two magnetic scales at slightly different pitches λa and λb through a magnetic sensor, and generates an absolute position signal that changes like a sawtooth wave shape at a pitch λc using a phase difference between the two obtained phase signals. In addition, it reads a gray code as an optical scale through an optical sensor at the pitch λc for the magnetic scale by according the origins with each other and by specifying what number each wave portion is from the origin.
JP2013-234861 discloses another position detection apparatus. This position detection apparatus spatially multiplexes by alternately arranging periodic patterns with long slightly different periods P1 and P1′ and periodic patterns with short slightly different periods P2 and P2′ on two scale tracks. The sensor reads these periodic patterns in a time division manner. It generates a Vernier signal Sv1 (=ϕ1−ϕ1′) from the periodic patterns with the long periods P1 and P1′, and a Vernier signal Sv2 (=ϕ2−ϕ2′) from the periodic patterns with the short periods P2 and P2′. An absolute position is detected with accuracy of Sv2 by synchronizing Sv1 and Sv2 with each other.
However, the position detection apparatus disclosed in JP 05-26658 cannot accurately specify what number each wave portion is, a boundary between two adjacent wave portions in the absolute position signal shifts from a boundary between the optical scales. In addition, as the movable range of the movable member becomes wide, the bit number of the gray code needs to be increased, which may be disadvantageous from the space saving aspect.
The position detection apparatus disclosed in JP2013-234861 generates the Vernier signal using two periodic patterns with slightly different pitches and thus limits the moving amount of the movable member for detecting the absolute position due to a periodic pattern shape accuracy, a pitch error, and the like, which can be practically realized in a manufacturing process.
An aspect of embodiments provides, for example, an absolute position detection apparatus beneficial in an absolute position detection length thereof.
An absolute position detection apparatus according to one aspect of the present invention includes a scale with a periodic pattern, a sensor configured to output a detection signal corresponding to the periodic pattern according to a relative movement between the scale and the sensor, and a calculator configured to generate, based on the detection signal, a first signal having a detection unit as a first relative movement amount between the scale and the sensor, and a second signal having a detection unit as a second relative movement amount, smaller than the first relative movement amount, between the scale and the sensor, and to obtain the absolute position based on the first and second signals. A relative movement range of the scale and the sensor includes a boundary between adjacent detection units in the first signal such that at least one of the boundary is included in each of a plurality of areas in the relative movement range. The calculator is configured to specify a detection unit, to be used to calculate the absolute position, in the first signal based on a code of each detection unit of the second signal in an area, that includes the boundary, of the plurality of areas. An apparatus having the absolute position detection apparatus, an absolute position detection method corresponding to the absolute position detection apparatus and a non-transitory computer-readable storage medium storing a program that enables a computer to execute the absolute position detection method also constitute another aspect of the present invention.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Referring now to the accompanying drawings, a description will be given of embodiments according to the present invention.
The sub track 1b has a periodic pattern 102a (referred to as a second short period pattern hereinafter) 102a with a short period or a pitch P2 slightly longer than the pitch P1 and a periodic pattern (referred to as a second long period pattern hereinafter) 102b with a long period or a pitch Q2 slightly longer than the pitch Q1 each extending in the X direction. In the Y direction, the second short period and long period patterns 102a and 102b are alternately arranged.
A portion in black in the figure of each periodic pattern is a reflective portion that regularly reflects the light flux from the LED 3 and a portion in white is a non-reflective portion that does not reflect the light flux. The equiphase line illustrated in the figure is a pattern reference line in which the start positions of the respective patterns accord with each other. A relationship among the pitches P1, Q1, P2, and Q2 of the first and second short and long period patterns 101a, 101b, 102a, and 102b will be described in detail later.
When the stepped signal 12 is divided by 360° and only its integer part is extracted, a wave number “ND” (=0 to 4) for each of the five waves in the phase signal 9 is calculated. When the signal including the error is in the state of ±180° or higher, the correct wave number cannot be obtained, the wave numbers on both sides are indicated, and thus the correct synchronization calculation cannot be performed.
Referring back to
ND=INT{[5×θU−θD+180]÷360} (1)
From the expression (1), ND becomes 2. However, INT( ) is a integer conversion (integerization) that rounds the decimal point. Hence, the absolute value (absolute position) θ at this position is expressed as follows.
θ=360×ND+θD (2)
From the expression (2), an accurate detection (calculation) is available using the phase signal 9 as the original signal based on the phase difference signal 11b including the large error of the absolute position θ by adding two prior phases 360×2 of the phase signal 9 to the phase θD of the phase signal 9 at the current position.
A description will be given of how to set the periodic patterns with the pitches P1, Q1, P2, and Q2 illustrated in
P1×300=Q1×75=P2×290=Q2×74
As described for the phase difference signal with reference to
Assume that the phase value in
NX=INT{[10×θW−θX+180]÷360} (3)
Assume that the phase value in
NY=INT{[7.5×(360×NX+θX)−θY+180]÷360} (4)
Assume that the phase value in
NZ=INT{[4×(360×NY+θY)−θZ+180]÷360} (5)
Thus, the phase difference signal θX and the phase signals θY and θZ as the lower signals (intermediate signal, lower signal and lowest signal) respectively are correlated with the phase difference signal θW of one wave as the uppermost signal illustrated in
The microcomputer 20 performs a variety of operations and determinations including the above synchronization calculation. The microcomputer 20 outputs the signal “a” from an I/O port 21 to switch the internal circuits of the light receiving ICs 4 and 5 in the time division manner. Thereby, the states in which the light receiving element arrays 4a and 4b read the first and second short periodic patterns 101a and 102a illustrated in
The sensor 2 outputs two signals “b” having a 90° phase difference corresponding to the pitches P1 and P2 of the first and second short period patterns 101a and 102a or the pitch Q1 and Q2 of the first and second long period patterns 101b and 102b. An A/D converter 22 in the microcomputer 20 A/D-converts the signal b. Thereby, a signal as a digital signal is input to an processor 23 in the microcomputer 20.
A light-shielding plate 31 is fixed onto a movable member, and moves integrally with the movable member. Photo-interrupters (PI_1 and PI_2) 30_1 and 30_2 that constitute a divider together with the light-shielding plate 31 switch the output signal between H and L when the light-shielding plate 31 enters and exits from the space between the light-emitting portion and the light-receiving portion. Output signals from the photo-interrupters 30_1 and 30_2 (referred to as division signals hereinafter) are input to the processor 23 through the I/O port 21 in the microcomputer 20.
The processor 23 performs an arctangent transformation, a phase difference calculation, a synchronization calculation, and area determination processing using the input digital signal and division signal, and outputs the calculation and determination results to an absolute position calculator 24 in the microcomputer 20. The absolute position calculator 24 calculates the absolute position of the movable member using the input calculation and determination results. The processor 23 and the absolute position calculator 24 constitute a calculator.
The light-shielding plate 31 is integrated with the rotation ring 32. The light-shielding plate 31 rotates as the rotation ring 32 rotates, and moves in and out of the spaces between the light-emitting portions and the light-receiving portions of the photo-interrupters 30_1 and 30_2 fixed onto the fixed barrel.
Referring now to
Since both of the photo-interrupters 30_1 and 30_2 are in the light transmission states between the rotational positions 1 and 2, the division signals output from them become L and L, respectively. Since the photo-interrupter 30_1 is in the light shielding state from the rotational position 2 to the rotational position 3, the division signals from the photo interrupters 30_1 and 30_2 become H and L, respectively. Since the photo interrupter 30_2 is also in the light shielding state from the rotational position 3 to the rotational position 4, the division signals from the photo interrupters 30_1 and 30_2 become H and H, respectively. Thus, the absolute position detection range is divided into a plurality of (three in this embodiment) areas by the combination of the division signals from the photo interrupters 30_1 and 30_2. Each divided area will be referred to as a determination area in the following description.
The photo-interrupters 30_1 and 30_2 as the detecting portions and the light-shielding plate 31 as the detected portion are arranged side by side in the rotation direction of the rotation ring 32 as the position detection direction.
Referring now to
The boundary between two adjacent waves in the phase difference signal (θX) as the second signal illustrated in
A lower side of
This embodiment calculates the absolute position with the accuracy of the phase difference signal θX. The phase difference signal θX changes its phase from 0 to 360° for each wave. The absolute position detection range 40 is divided into three determination areas A, B, and C by the light-shielding plate 31 and the photo-interrupters 30_1 and 30_2 as described with reference to
Referring now to a flowchart in
The microcomputer 20 that has started the absolute position calculation processing acquires position information from the sensor 2 in S051, and performs signal processing and synchronization calculation for the signal acquired in S052. Thereby, the phase difference signal θX and its wave number NX are obtained.
Next, the microcomputer 20 acquires division signals from the photo-interrupters PI_1 and PI_2 in S053, and determines which determination area the division signal indicates in S054. As illustrated in
In S056, the microcomputer 20 specifies (determines) the wave number NW of the phase difference signal θW using the wave number NX of the phase difference signal θX. Then, the microcomputer 20 compares the wave number NX with a predetermined value (predetermined code), and specifies the wave number NW based on the result. More specifically, the microcomputer 20 proceeds to S059 and sets NW to 0 if NX is 7 as a predetermined value or more or if the first wave 41a illustrated in
In S057, the microcomputer 20 specifies the wave number NW of the phase difference signal θW using the wave number NX of the phase difference signal θX. The microcomputer 20 proceeds to S061 and sets NW to 1 if NX is 5 as a predetermined value or more or if the second wave 41b is indicated. If NX is 4 or less or if the third wave 41c is indicated, the flow proceeds to S062 and NW is set to 2.
In S058, the microcomputer 20 specifies the wave number NW of the phase difference signal θW using the wave number NX of the phase difference signal θX. The microcomputer 20 proceeds to S063 and sets NW to 2 if NX is 3 as a predetermined value or more or if the third wave 41c is indicated. If NX is 2 or less or if the fourth wave 41d is indicated, the flow proceeds to S064 to set NW to 3.
The microcomputer 20 thus determining the wave number NX of the current phase difference signal θX and the wave number NW of the phase difference signal (θW) 41 calculates the present absolute position θ according to the following expression (7) in S065, and ends this process.
θ=(360°×10×NW+360°×NX+θX−θX0)×30 (7)
However, θX0 is a position where the reference position at the left end of the absolute position detection range 40 illustrated in
In this embodiment, when the pitch P1 is set to 0.1 mm, the detection unit of the phase difference signal θX as the intermediate signal corresponds to 3 mm in detection length. The photo-interrupter PI_1 (30_1) is provided such that the signal is changed by the light-shielding plate 31 at the boundary between the wave with the wave number NX of 5 and the wave with the wave number NX of 6 in the phase difference signal θX. However, as the condition that the wave number NW of the phase difference signal θW as the uppermost signal is not erroneously determined, since a switch of the signal from the photo-interrupter PI_1 may be located within one of the waves with the wave numbers 5 and 6, it may be within ±3 mm from the boundary between these waves. In other words, the high relative positional accuracy is not required for the photo-interrupter PI_1 and the light-shielding plate 31. The same applies to the relative positional accuracy between the photo-interrupter PI_2 and the light-shielding plate 31.
Referring now to
The wave number NZ corresponding to the phase signal θZ as the second signal illustrated in
This embodiment calculates the absolute position with the accuracy of the phase signal θZ. This embodiment divides the absolute position detection range 140 into three determination areas A, B, and C similar to the first embodiment. The length in the position detection direction of each determination area is shorter than one detection unit of the phase difference signal 141. The determination areas A, B, and C each include only one boundary between two adjacent detection units (waves) in the phase difference signal 141 inside the both ends thereof.
Referring now to a flowchart in
The microcomputer 20 that has started the absolute position calculation processing acquires the position information from the sensor 2 in S151, and performs signal processing and synchronization calculation for the signal acquired in S152. Thereby, the phase signal θZ and its wave number NZ are obtained.
Next, the microcomputer 20 acquires division signals from the photo-interrupters PI _1 and PI _2 in S153, and determines which determination area the division signals indicate in S154. If the division signals are L and L, the microcomputer 20 determines the determination area to be A and the flow proceeds to S156, otherwise proceeds to S155. If the division signals are H and L in S155, the determination area is determined to be B and the flow proceeds to S157. Otherwise (if the division signals are H and H), the determination area is determined to be C and the flow proceeds to S158.
In S156, the microcomputer 20 specifies (determines) the wave number NF of the phase signal 141 using the wave number NZ of the phase signal θZ. If NZ is 210 as the predetermined value (predetermined code) or more or if the first wave 141a illustrated in
In S157, the microcomputer 20 specifies the wave number NF of the phase signal 141 using the wave number NZ of the phase signal θZ. If NZ is 150 as the predetermined value or more or if the second wave 141b is indicated, the microcomputer 20 proceeds to S161 and sets NF to 1. If NZ is 149 as the predetermined value or less (if the third wave 141c is indicated), the flow proceeds to S162 to set NF to 2.
In S158, the microcomputer 20 specifies the wave number NF of the phase signal 141 using the wave number NZ of the phase signal θZ. If NZ is 90 as the predetermined value or more or if the third wave 141c is indicated, the microcomputer 20 proceeds to S163 to set NF to 2. If NZ is 89 as the predetermined value or less or if the fourth wave 141d is indicated, the flow proceeds to S164 to set NF to 3.
The microcomputer 20 having determined the wave number NZ of the current phase signal θZ and the wave number NF of the phase difference signal 141 in this way calculates the present absolute position θ according to the following expression (8) in S165 and ends this processing.
θ=27000°×4×NF+360°×NZ+θZ−θZ0 (8)
θZ0 is a position where the reference position at the left end of the absolute position detection range 140 illustrated in
Whether the absolute position calculation accuracy is the accuracy of the phase difference signal θX in
Next follows a description of a position detection apparatus according to a third embodiment of the present invention. The first and second embodiments divide the determination area using the light-shielding plate 31 provided on the rotation ring 32 holding the reflective scale 1 and the photo-interrupters 30_1 and 30_2 fixed onto the fixed barrel. On the other hand, this embodiment divides the determination area by another method. The absolute position calculation processing is the same as that of each of the first embodiment or the second embodiment.
The rotational drive force is transmitted to the cam barrel 211 via a drive key 214. An area detection lift portion 231 has an end surface 231b provided at a rear end portion of the cam barrel 211, which includes a first end surface 231a and a second end surface 231b formed in front of the first end surface 231a by one stage and formed in a circumferential direction range different from the first end surface 231a.
Micro switches 230_1, 230_2, and 230_3 are held by an unillustrated fixed barrel at a position opposite to the area detection lift portion 231. Each micro switch outputs an L signal (division signal) where its switch pin faces the second end surface 231b, and an H division signal as the switch pin is squeezed by the first end surface 231a. The micro switches 230_1, 230_2, and 230_3 as at least one detecting portion and the area detection lift unit 231 as the detected portion are arranged side by side in the rotation direction of the cam barrel 211, which is the position detection direction.
Referring now to
A vertical line shows a boundary between two adjacent waves in the phase difference signal θX illustrated in
The lower side in
This embodiment calculates the absolute position with the accuracy of the phase difference signal θX. The phase difference signal θX changes its phase from 0 to 360° for each wave. The absolute position detection range 240 is divided into five determination areas A, B, C, D, and E by the area detection lift portion 231 and the micro switches 230_1, 230_2, and 230_3. Each determination area in the position detection direction is shorter than one detection unit of the phase difference signal 241. The determination areas B and D each include only one boundary between two adjacent detection units (waves) in the phase difference signal 241 inside the both ends thereof.
The rotational positions 1 and 6 of the cam barrel 211 indicate both end positions of the absolute position detection range 240. The division signals output from the micro switches 230_1, 230_2, and 230_3 are H, H, and L, respectively, from the rotational position 1 to the rotational position 2 (in the determination area A). From the rotational position 2 to the rotational position 3 (in the determination area B), the division signal from the micro switch 230_3 becomes L to H, and the division signals from the micro switches 230_1, 230_2, and 230_3 become H, H, and H, respectively. From the rotational position 3 to the rotational position 4 (in the determination area C), the division signal from the micro switch 230_1 changes from H to L, and the division signals from the micro switches 230_1, 230_2, and 230_3 become L, H, and H, respectively. From the rotational position 4 to the rotational position 5 (in the determination area D), the division signal from the micro switch 230_2 changes from H to L, and the division signals from the micro switches 230_1, 230_2, and 230_3 become L, L, and H, respectively. From the rotational position 5 to the rotational position 6 (in the determination area E), the division signal from the micro switch 230_3 changes from H to L, and the division signals from the micro switches 230_1, 230_2, and 230_3 become L, L, and L, respectively.
Referring now to a flowchart in
The microcomputer 20 that has started the absolute position calculation processing acquires the position information from the sensor in S251, and performs signal processing and synchronization calculation for the signal acquired in S252. Thereby, the phase difference signal θX and its wave number NX are obtained.
Next, the microcomputer 20 acquires the division signals from the micro switches 230_1, 230_2, and 230_3 in S253, and determines which determination area the division signals indicate in S254. If the division signals are H, H, and L, the microcomputer 20 determines that the determination area is A and proceeds to S260, otherwise proceeds to S255. The microcomputer 20 sets NW to 0 in S260.
If the division signals are H, H, and H in S255, the microcomputer 20 proceeds to S258, otherwise proceeds to S256. If the division signals are L, H, and H in S256, the microcomputer 20 determines the determination area to be C and proceeds to S263 to set NW to 1, otherwise proceeds to S257. If the division signals are L, L, and H in S257, the microcomputer 20 proceeds to S259. Otherwise, the microcomputer 20 determines the determination area to be E and proceeds to S266 to set NW to 2.
In S258, the microcomputer 20 specifies (determines) the wave number NW of the phase difference signal θW using the wave number NX of the phase difference signal θX. If NX is 5 as the predetermined value (predetermined code) or more or if the first wave 241a illustrated in
In S259, the microcomputer 20 specifies the wave number NW of the phase difference signal θW using the wave number NX of the phase difference signal θX. The microcomputer 20 proceeds to S264 and sets NW to 1 if NX is 5 as the predetermined value or more or if the second wave 241b is indicated. If NX is 4 or less or if the third wave 241c is indicated, the flow proceeds to S265 to set NW 2.
The microcomputer 20 having thus determined the wave number NX of the current phase difference signal θX and the wave number NW of the phase difference signal (θW) 241 calculates the current absolute position θ through the expression (7) described in S267 in the first embodiment, and ends this flow. Similar to the first embodiment, θX0 in the expression (7) is a position where the reference position at the left end of the absolute position detection range 240 illustrated in
This embodiment increases the number of divisions of the detection range of the same length from 3 to 5 as compared with the first embodiment, and sets the boundaries on both sides of the determination area are set to wave numbers NX to 7 and 2 with respect to the wave number NX of 5 as the predetermined value used to determine the second and fourth areas including the boundary of the upper signal. Since there is room at the boundary position wider than that of the first embodiment, the setting accuracy can be mitigated. As illustrated in
A fourth embodiment of the present invention will now be described.
A reflective scale 301 is fixed onto the lens holding frame 312 so as to extend in the optical axis direction. A sensor 302 is fixed at a position facing the reflective scale 301 in an unillustrated fixed barrel. The reflective scale 301 and the sensor 302 are configured similar to the first embodiment.
A photo-interrupter (PI) 330 is fixed onto the fixed barrel, and a light-shielding plate 331 is integrated with the lens holding frame 312. In
Referring now to
A vertical line shows a boundary between two adjacent waves in the phase difference signal θX as the intermediate signal illustrated in
The lower side in
This embodiment calculates the absolute position with the accuracy of the phase difference signal θX. The phase difference signal θX changes its phase from 0 to 360° for each wave. The absolute position detection range 340 is divided into two determination areas A and B by the light-shielding plate 331 and the photo interrupter 330. Each determination area in the position detection direction is shorter than one detection unit of the phase difference signal 341. The determination areas A and B each include only one boundary between two adjacent detection units (waves) in the phase difference signal 341 inside both ends thereof.
Referring now to a flowchart in
The microcomputer 20 that has started the absolute position calculation processing acquires the position information from the sensor 302 in S451, and performs signal processing and synchronization calculation for the signal acquired in S452. Thereby, the phase difference signal θX and its wave number NX are obtained.
Next, the microcomputer 20 obtains a division signal from the photo-interrupter 330 in S453, and determines which determination area the division signal indicates in next S454. As illustrated in
In S455, the microcomputer 20 specifies (discriminates) the wave number NW of the phase difference signal θW using the wave number NX of the phase difference signal θX. If NX is 7 as the predetermined value (predetermined code) or more or if the first wave 341a illustrated in
In S456, the microcomputer 20 specifies the wave number NW of the phase difference signal θW using the wave number NX of the phase difference signal θX. If the NX is 5 as the predetermined value or more or if the second wave 341b is indicated, the microcomputer 20 proceeds to S459 and sets NW to 1. If NX is 4 or less or if the third wave 341c is indicated, the flow proceeds to S460 to set NW to 2.
The microcomputer 20 having thus determined the wave number NX of the current phase difference signal θX and the wave number NW of the phase difference signal (θW) 341 calculates the current absolute position θ through the expression (7) described in S461 in the first embodiment, and ends this processing. Similar to the first embodiment, θX0 in the expression (7) is a position where the reference position at the left end of the absolute position detection range 340 illustrated in
The first to fourth embodiments described above can detect the absolute position of the movable member with high accuracy without limiting the movement amount of the movable member (32, 211, 312).
The first to fourth embodiments fix the scale onto the movable member and the sensor onto the fixed member, but the scale may be fixed onto the fixed member and the sensor may be fixed onto the movable member. The first to fourth embodiments describe use of the reflective scale as the scale, but may use a transmission scale. The divider is not limited to that exemplified in the first to fourth embodiments, and any configuration may be used as long as it can generate a division signal for dividing the absolute position detection range into a plurality of determination areas.
While the first to fourth embodiments describe the number (wave number) as a code added to each detection unit (wave) of the second signal, but the code may not be the number and may be different for each detection unit.
While the first to fourth embodiments have described the lens barrel used for an optical apparatus such as an interchangeable lens and a camera, other embodiments of the present invention are applicable to a variety of apparatuses other than the optical apparatus.
Each embodiment can detect the absolute position of the movable member with high accuracy without limiting the movement amount of the movable member.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2018-157893, filed on Aug. 27, 2018, which is hereby incorporated by reference herein in its entirety.
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