Embodiments of the disclosure relate to micro-electro-mechanical system (MEMS) microphones with both capacitive and piezoelectric electrodes.
The absolute sensitivity of an electrode in a MEMS microphone is the electrical response of the electrode's output to a given standard acoustic input. Allowable product variation of absolute sensitivities in MEMS microphones is, in general, decreasing. In addition, allowable testing time to determine the absolute sensitivities in MEMS microphones is also decreasing.
Coupling a piezoelectric electrode to a capacitive electrode in a MEMS microphone adds a second reciprocal sensor which can be used to determine the absolute sensitivity.
One embodiment provides a microphone system. In one embodiment, the microphone system includes a speaker, a MEMS microphone, and a controller. The speaker is configured to generate an acoustic pressure. The MEMS microphone includes a capacitive electrode, a piezoelectric electrode, and a backplate. The capacitive electrode is configured to generate a first capacitive response based on the acoustic pressure. The capacitive electrode is also configured to generate a first mechanical pressure based on a capacitive control signal. The piezoelectric electrode is coupled to the capacitive electrode. The piezoelectric electrode is configured to generate a first piezoelectric response signal based on the acoustic pressure. The piezoelectric electrode is also configured to generate a second piezoelectric response signal based on the first mechanical pressure. The controller is configured to generate the capacitive control signal. The controller is also configured to determine an absolute sensitivity of the capacitive electrode based on the first capacitive response, the first piezoelectric response signal, and the second piezoelectric response signal.
Another embodiment provides a method of determining absolute sensitivities of a MEMS microphone. In one embodiment, the MEMS microphone includes a capacitive electrode, a piezoelectric electrode, and a backplate. The piezoelectric electrode is coupled to the capacitive electrode. The method includes generating acoustic pressure with a speaker. The method also includes generating a first capacitive response with the capacitive electrode based on the acoustic pressure. The method further includes generating a first piezoelectric response with the piezoelectric electrode based on the acoustic pressure. The method also includes generating a capacitive control signal with a controller. The method further includes generating a first mechanical pressure with the capacitive electrode based on the capacitive control signal. The method also includes generating a second piezoelectric response with the piezoelectric electrode based on the first mechanical pressure. The method further includes determining an absolute sensitivity of the capacitive electrode with the controller based in part on the first capacitive response, the first piezoelectric response, and the second piezoelectric response.
Yet another embodiment provides a microphone system. In one embodiment, the microphone system includes a speaker, a MEMS microphone, and a controller. The speaker is configured to generate an acoustic pressure. The MEMS microphone includes movable membrane and a backplate. The movable membrane includes a capacitive electrode and a piezoelectric electrode. The capacitive electrode is configured to generate a first capacitive response based on the acoustic pressure. The capacitive electrode is also configured to generate a first mechanical pressure based on a capacitive control signal. The piezoelectric electrode is configured to generate a first piezoelectric response signal based on the acoustic pressure. The piezoelectric electrode is also configured to generate a second piezoelectric response signal based on the first mechanical pressure. The backplate is positioned on the capacitive electrode. The controller is configured to generate the capacitive control signal. The controller is also configured to determine an absolute sensitivity of the capacitive electrode based on the first capacitive response, the first piezoelectric response signal, and the second piezoelectric response signal.
Still another embodiment provides a microphone system. In one embodiment, the microphone system includes a speaker, a MEMS microphone, and a controller. The speaker is configured to generate an acoustic pressure based on a speaker control signal. The MEMS microphone includes a capacitive electrode, a backplate, and a piezoelectric electrode. The capacitive electrode is configured such that the acoustic pressure causes a first movement of the capacitive electrode. The capacitive electrode is also configured to generate a first mechanical pressure based on a capacitive control signal. The backplate is positioned on a first side of the capacitive electrode. The piezoelectric electrode is coupled to the capacitive electrode. The piezoelectric electrode is configured to generate a first piezoelectric response signal based on the acoustic pressure. The piezoelectric electrode is further configured to generate a second piezoelectric response signal based on the first mechanical pressure. The controller is coupled to the speaker, the capacitive electrode, the backplate, and the piezoelectric electrode. The controller is configured to generate the speaker control signal. The controller is also configured to determine a first capacitive response based on the first movement of the capacitive electrode. The controller is further configured to generate the capacitive control signal. The controller is also configured to determine an absolute sensitivity of the capacitive electrode based on the first capacitive response, the first piezoelectric response signal, and the second piezoelectric response signal.
Another embodiment provides a method of determining absolute sensitivities of a MEMS microphone. In one embodiment, the MEMS microphone includes a capacitive electrode, a backplate, and a piezoelectric electrode. The piezoelectric electrode is coupled to the capacitive electrode. The method includes generating, by a speaker, an acoustic pressure based on a speaker control signal. The method further includes determining, by a controller, a first capacitive response of the capacitive electrode in response to the acoustic pressure. The method also includes determining, by the controller, a first piezoelectric response of the piezoelectric electrode in response to the acoustic pressure. The method further includes, generating, by the capacitive electrode, a first mechanical pressure based on a capacitive control signal. The method also includes determining, by the controller, a second piezoelectric response of the piezoelectric electrode in response to the first mechanical pressure. The method further includes determining, by the controller, an absolute sensitivity of the capacitive electrode based on the first capacitive response, the first piezoelectric response, and the second piezoelectric response.
Yet another embodiment provides a microphone system. In one embodiment, the microphone system includes a speaker, a MEMS microphone, and a controller. The speaker is configured to generate an acoustic pressure based on a speaker control signal. The MEMS microphone includes a movable membrane and a backplate. The movable membrane includes a piezoelectric electrode and a capacitive electrode. The capacitive electrode is configured such that the acoustic pressure causes a first movement of the capacitive electrode. The capacitive electrode is also configured to generate a first mechanical pressure based on a capacitive control signal. The piezoelectric electrode is configured to generate a first piezoelectric response signal based on the acoustic pressure. The piezoelectric electrode is further configured to generate a second piezoelectric response signal based on the first mechanical pressure. The backplate is positioned on the capacitive electrode. The controller is coupled to the speaker, the capacitive electrode, the backplate, and the piezoelectric electrode. The controller is configured to generate the speaker control signal. The controller is also configured to determine a first capacitive response based on the first movement of the capacitive electrode. The controller is further configured to generate the capacitive control signal. The controller is also configured to determine an absolute sensitivity of the capacitive electrode based on the first capacitive response, the first piezoelectric response signal, and the second piezoelectric response signal.
Other aspects of the disclosure will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways.
Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms “mounted,” “connected” and “coupled” are used broadly and encompass both direct and indirect mounting, connecting and coupling. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings, and can include electrical connections or couplings, whether direct or indirect. Also, electronic communications and notifications may be performed using other known means including direct connections, wireless connections, etc. In addition, the terms “positive” and “negative” are used to distinguish one entity or action from another entity or action without necessarily requiring or implying any such attribute of the entity or action.
It should also be noted that a plurality of hardware and software based devices, as well as a plurality of other structural components may be utilized to implement the disclosure. Furthermore, and as described in subsequent paragraphs, the specific configurations illustrated in the drawings are intended to exemplify embodiments of the disclosure. Alternative configurations are possible.
In some embodiments, a MEMS microphone 100 includes, among other components, a movable membrane 103. In the example illustrated, the movable membrane 103 includes a capacitive electrode 105 having a first side 107 and a second side 108. The capacitive electrode 105 is also a movable membrane. The movable membrane 103 also includes a piezoelectric electrode 115. A fixed member (i.e., a backplate 110) and a barrier 120 are provided in the MEMS microphone 100. The second side 108 of the capacitive electrode 105 is opposite from the first side 107 of the capacitive electrode 105. In some embodiments, the backplate 110 is positioned on the first side 107 of the capacitive electrode 105, as illustrated in
In some embodiments, the capacitive electrode 105 is kept at a reference voltage and a bias voltage is applied to the backplate 110 to generate an electric sense field 135 between the capacitive electrode 105 and the backplate 110. In other embodiments, the backplate 110 is kept at a reference voltage and a bias voltage is applied to the capacitive electrode 105 to generate the electric sense field 135 between the capacitive electrode 105 and the backplate 110. In some embodiments, the reference voltage is a ground reference voltage (i.e., approximately 0 Volts). In other embodiments, the reference voltage is a non-zero voltage. The electric sense field 135 is illustrated in
As illustrated in
In some embodiments, a capacitive control signal is applied to the capacitive electrode 105. The capacitive control signal causes the capacitive electrode 105 to generate a first mechanical pressure 160, as illustrated in
In one embodiment, the piezoelectric electrode 115 is a layer or material that uses the piezoelectric effect to measure changes in pressure or force by converting them to an electrical charge. In some embodiments, the piezoelectric electrode 115 includes aluminum nitride (AlN). In other embodiments, the piezoelectric electrode 115 includes zinc oxide (ZnO). In other embodiments, the piezoelectric electrode 115 includes lead zirconate titanate (PZT). The piezoelectric electrode 115 generates piezoelectric response signals in response to pressure (e.g., acoustic, mechanical) being applied to the piezoelectric electrode 115. In some embodiments, the piezoelectric electrode 115 is formed on the capacitive electrode 105 by a suitable deposition technique (e.g., atomic layer deposition), and defines a fabricated piezoelectric membrane.
The piezoelectric electrode 115 is coupled to the capacitive electrode 105. In some embodiments, the piezoelectric electrode 115 is coupled to the second side 108 of the capacitive electrode 105, as illustrated in
The piezoelectric electrode 115 is configured to receive the acoustic pressure 140. The piezoelectric electrode 115 generates a first piezoelectric response signal in response to the acoustic pressure 140. The piezoelectric electrode 115 generates a second piezoelectric response signal in response to the first mechanical pressure 160 exerted by the capacitive electrode 105. In some embodiments, the first and second piezoelectric response signals are voltage signals.
In some embodiments, a piezoelectric control signal is applied to the piezoelectric electrode 115. The piezoelectric control signal causes a shape of the piezoelectric electrode 115 to change. The shape change results in the piezoelectric electrode 115 generating a second mechanical pressure 165, as illustrated in
The second mechanical pressure 165 generated by the shape change of the piezoelectric electrode 115 in turn causes a second movement of the capacitive electrode 105. Similar to the first movement, the second movement of the capacitive electrode 105 modulates the electric sense field 135 between the capacitive electrode 105 and the backplate 110. A second voltage difference between the capacitive electrode 105 and the backplate 110 varies based on the second movement of the capacitive electrode 105.
In some embodiments, the piezoelectric material is deposited on the second side 108 of the movable membrane so as to form the piezoelectric electrode 115. The first side 107 of the movable membrane defines the capacitive electrode 105. The piezoelectric electrode 115 generates the first response signal in response to the acoustic pressure 140. The piezoelectric electrode 115 generates the second piezoelectric signal in response to the first mechanical pressure 160 exerted by the capacitive electrode 105. The second mechanical pressure 165 generated by the shape change of the piezoelectric electrode 115, in turn, causes a second movement of the capacitive electrode 105. Similar to the first movement, the second movement of the capacitive electrode 105 modulates the electric sense field 135 between the capacitive electrode 105 and the backplate 110. A second voltage difference between the capacitive electrode 105 and the backplate 110 varies based on the second movement of the capacitive electrode 105.
In some embodiments, a microphone system 200 includes, among other components, the MEMS microphone 100, the transducer 155, a controller 205, and a power supply 210, as illustrated in
In some embodiments, the controller 205 includes a plurality of electrical and electronic components that provide power, operational control, and protection to the components and modules within the controller 205, the MEMS microphone 100, the transducer 155, and/or the microphone system 200. For example, the controller 205 includes, among other components, a processing unit 215 (e.g., a microprocessor, a microcontroller, or another suitable programmable device), a memory or computer readable media 220, input interfaces 225, and output interfaces 230. The processing unit 215 includes, among other components, a control unit 235, an arithmetic logic unit (ALU) 240, and a plurality of registers 245 (shown as a group of registers in
The computer readable media 220 includes, for example, a program storage area and a data storage area. The program storage area and the data storage area can include combinations of different types of memory, such as read-only memory (ROM), random access memory (RAM) (e.g., dynamic RAM [DRAM], synchronous DRAM [SDRAM], etc.), electrically erasable programmable read-only memory (EEPROM), flash memory, a hard disk, an SD card, or other suitable magnetic, optical, physical, or electronic memory devices or data structures. The processing unit 215 is connected to the computer readable media 220 and executes software instructions that are capable of being stored in a RAM of the computer readable media 220 (e.g., during execution), a ROM of the computer readable media 220 (e.g., on a generally permanent basis), or another non-transitory computer readable medium such as another memory or a disc. Software included in some embodiments of the microphone system 200 can be stored in the computer readable media 220 of the controller 205. The software includes, for example, firmware, one or more applications, program data, filters, rules, one or more program modules, and other executable instructions. The controller 205 is configured to retrieve from memory and execute, among other things, instructions related to the control processes and methods described herein. In other constructions, the controller 205 includes additional, fewer, or different components.
The controller 205 is coupled to the capacitive electrode 105 and the backplate 110. As described herein, the acoustic pressure 140 generated by the transducer 155 causes the first movement of the capacitive electrode 105. The controller 205 determines a first capacitive response of the capacitive electrode 105 in response to the acoustic pressure 140 being applied. The first capacitive response is based on the first movement of the capacitive electrode 105. In some embodiments, the controller 205 determines the first voltage difference between the capacitive electrode 105 and the backplate 110 caused by the first movement of the capacitive electrode 105. Further, the controller 205 determines the first capacitive response based on the first voltage difference.
Also, as described herein, the second mechanical pressure 165, generated by the piezoelectric electrode 115, causes a second movement of the capacitive electrode 105. The controller 205 determines a second capacitive response of the capacitive electrode 105 in response to the second mechanical pressure 165 being applied. The second capacitive response is based on the second movement of the capacitive electrode 105. In some embodiments, the controller 205 determines the second voltage difference between the capacitive electrode 105 and the backplate 110 caused by the second movement of the capacitive electrode 105. Further, the controller 205 determines the second capacitive response based on the second voltage difference. The controller 205 also generates and applies the capacitive control signal to the capacitive electrode 105.
The controller 205 is also coupled to the piezoelectric electrode 115. The controller 205 receives the first and second piezoelectric response signals generated by the piezoelectric electrode 115. In some embodiments, the controller 205 generates and applies the piezoelectric control signal to the piezoelectric electrode 115.
The controller 205 is further coupled to the transducer 155. The controller 205 generates and applies the speaker control signal to the transducer 155.
The power supply 210 supplies a nominal AC or DC voltage to the controller 205 and/or other components of the microphone system 200. The power supply 210 is powered by one or more batteries or battery packs. The power supply 210 is also configured to supply lower voltages to operate circuits and components within the microphone system 200. In some embodiments, the power supply 210 generates, among other things, the speaker control signal, the piezoelectric control signal, and the capacitive control signal. In some embodiments, the power supply 210 is powered by mains power having nominal line voltages between, for example, 100V and 240V AC and frequencies of approximately 50-60 Hz.
In one embodiment, the controller 205 determines absolute sensitivities of the capacitive electrode 105 and the piezoelectric electrode 115 using a reciprocity technique. The reciprocity technique includes a plurality of measurements. A first measurement includes the controller 205 applying the speaker control signal to the transducer 155 and determining the first capacitive response of the capacitive electrode 105. A second measurement includes the controller 205 applying the speaker control signal to the transducer 155 and determining the first piezoelectric response (e.g., the first piezoelectric response signal) of the piezoelectric electrode 115. A third measurement includes the controller 205 applying a capacitive control signal to the capacitive electrode 105 and determining the second piezoelectric response (e.g., the second piezoelectric response signal) of the piezoelectric electrode 115. In some embodiments, a fourth measurement includes the controller 205 applying the piezoelectric control signal to the piezoelectric electrode 115 and determining the second capacitive response of the capacitive electrode 105.
The first and second measurements can be used with the following equations:
VC1=MC×PS (1)
The same amount of acoustic pressure 140 is applied by the transducer 155 to the capacitive electrode 105 and the piezoelectric electrode 115. Therefore, equations 1 and 2 can be combined to form the follow equation:
MP=MC×(VP1/VC1) (3).
The third measurement can be used with following equation:
MP×MO=(1/ZM)×(VP2/IC) (4)
The mechanical transfer impedance is a system variable that is determined based on the construction on the MEMS microphone 100. In some embodiments, the mechanical transfer impedance is substantially equal to one.
Equations 3 and 4 can be combined to form the following equation to determine the absolute sensitivity of the capacitive electrode 105:
(MC)2=(VC1/VP1)×(1/ZM)×(VP2/IC) (5).
The fourth measurement can be used with the following equation:
MP×MO=(1/ZM)×(VC2/IP) (6)
Equations 3 and 6 can be combined to form the following equation to determine the absolute sensitivity of the piezoelectric electrode 115:
(MP)2=(VP1/VC1)×(1/ZM)×(VC2/IP) (7).
The process 300 begins with the generation of acoustic pressure 140 by the transducer 155 (step 305). In some embodiments, the transducer 155 generates the acoustic pressure 140 in response to receiving the speaker control signal from the controller 205. The controller 205 determines the first capacitive response of the capacitive electrode 105 in response to the acoustic pressure 140 (step 310). The controller 205 also determines the first piezoelectric response of the piezoelectric electrode 115 in response to the acoustic pressure 140 (step 315).
Next, the capacitive electrode 105 generates the first mechanical pressure 160 (step 320). In some embodiments, the capacitive electrode 105 generates the first mechanical pressure 160 in response to receiving the capacitive control signal. The controller 205 determines the second piezoelectric response of the piezoelectric electrode 115 in response to the first mechanical pressure 160 (step 325). Next, the piezoelectric electrode 115 generates the second mechanical pressure 165 (step 330). In some embodiments, the piezoelectric electrode 115 generates the second mechanical pressure 165 in response to receiving the piezoelectric control signal. The controller 205 determines the second capacitive response of the capacitive electrode 105 in response to the second mechanical pressure 165 (step 335).
At step 340, the controller 205 then determines the absolute sensitivity of the capacitive electrode 105. In some embodiments, the controller 205 determines the absolute sensitivity of the capacitive electrode 105 based on the first capacitive response, the first piezoelectric response, and the second piezoelectric response. In some embodiments, the controller 205 determines the absolute sensitivity of the capacitive electrode 105 according to equation 5, described herein. At step 345, the controller 205 determines the absolute sensitivity of the piezoelectric electrode 115. In some embodiments, the controller 205 determines the absolute sensitivity of the piezoelectric electrode 115 based on the first capacitive response, the second capacitive response, and the first piezoelectric response. In some embodiments, the controller 205 determines the absolute sensitivity of the piezoelectric electrode 115 according to equation 7, described herein.
Thus, the disclosure provides, among other things, microphone systems and methods of determining absolute sensitivities on a MEMS microphone. Various features and advantages of the disclosure are set forth in the following claims.
This application is a continuation of U.S. patent application Ser. No. 14/970,175, entitled “ABSOLUTE SENSITIVITY OF A MEMS MICROPHONE WITH CAPACITIVE AND PIEZOELECTRIC ELECTRODES” filed Dec. 15, 2015, which is incorporated herein by reference in its entirety.
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