The invention refers to an absorbent article, such as a sanitary napkin, female or male incontinence article, panty liner or a hygiene product, comprising a backsheet covered at least partly by a topsheet, which sanitary napkin extends in a longitudinal direction and in a lateral direction. The sanitary napkin is delimited by a first and a second longitudinally extending side edge and a first and a second laterally extending short edges. The invention also refers to a method for the manufacture of the absorbent article.
Absorbent articles such as sanitary napkins, female or male incontinence articles, panty liners and hygiene product, are well known for protecting undergarments from bodily exudates, for example, menstrual fluids. It is important that the sanitary napkin is well fitted and secured against the user's body such that the sanitary napkin stays in place during use, i.e. both when the user is still and moves, such that no leakage occurs. It is known to use adherent means for securing the sanitary napkin against the user's skin. The adherent means comprises chemical components that stick to the user's skin. In order for the sanitary napkin to have a good fit, the adherent means must not stick to the inner thighs of the user, since this would cause the sanitary napkin to move relative the groin area when the legs are moving. Therefore, the adhering means should stick to the groin area and parts of the lower abdomen.
EP 788338 teaches a self supported sanitary napkin with an adhesive placed on the topsheet along longitudinal side edges. The adhesive has a special composition that makes the sanitary napkin to adhere to the wearer's skin, but that does not adhere to the wearer's pubic hair. This enables a relatively pain-free removal of the article.
There are several disadvantage with the sanitary napkin disclosed in EP 788338. One disadvantage is that the adhesive is applied directly on the topsheet. This may cause soiling of the product during manufacturing of the sanitary napkin. Another drawback is that the adhesive applied on the topsheet diminishes the possible liquid transport since the adhesive blocks and clogs the structure of the topsheet. A further disadvantage is that the adhesive may run through the topsheet to an underlying absorbent layer, which causes a lesser absorbent ability due to less available absorbent volume.
There is thus a need for an improved absorbent article with a better fit to the wearer's body and an improved method for manufacturing the absorbent article.
The object of the present invention is to remedy the above problems. The invention thus refers to an absorbent article such as a sanitary napkin, female or male incontinence article, panty liner or a hygiene product, comprising a backsheet covered at least partly by a topsheet. The absorbent article refers to small hygiene articles intended to be worn in an undergarment and do not refer to a diaper or larger incontinence articles.
The absorbent article extends in a longitudinal direction and in a lateral direction. The absorbent article is delimited by a first and a second longitudinally extending side edge and a first and a second opposing laterally extending short edge. The invention is characterised in that the backsheet comprises a first flap portion extending at least partly along the first side edge and folded over the first side edge and over a part of the topsheet. The backsheet further comprises a second flap portion extending at least partly along the second side edge and folded over the second side edge and over a part of the topsheet. The first and second flap portions are at least partly covered with an adherent means.
One advantage with the absorbent article according to the invention is that the folded over side flap portions adheres better to the groin area of the user than the absorbent article according to prior art because of the curvature of the flap portions.
One further advantage is that the folded over flap portions gives the benefits of a god positioning of the adherent means. The adherent means follows the curvature of the folded over flap portions, which extends over at least the longitudinally extending side edges and then over the side margins of the topsheet. The folded over flap portions constitute that part of the absorbent article that during use is placed against the user's groin area and not to the inner thighs of the user. Furthermore, dependent on the extension of the side flap portions over the topsheet, the flap portions and thus the adherent means may adhere also to parts of the lower abdomen.
The topsheet may be a conventional topsheet that is liquid permeable and soft for the skin, for example a nonwoven. However, the topsheet may also comprise absorptive means, i.e. the topsheet may be an absorbent layer comprising for example absorbent fibers.
The adherent means advantageously has an adhesive force to human skin lesser than to the respective flap portion material. This means that the adherent means or parts of the adherent means do not stay on the skin of the user when the absorbent article is removed after use.
In one embodiment the adherent means comprises an adhesive. For example, a skin friendly compound as presented in EP 0788338. One advantage of this embodiment is that the adherent means do not stick to pubic hair. The adhesive may also be a skin friendly glue or another suitable adhesive such as hydrogel. The hydrogel is made from a material which does not irritate the mucous membranes of the user and can comprise polymers based on vinyl alcohol, polyacrylate, polymethacrylate, polymethylene oxide, polysaccharide, acrylamide, vinyl pyrrolidone, or urethane, and mixtures, copolymers and derivates thereof. It is also possible to use protein-based hydrogels.
In another embodiment of the invention, the adherent means comprises a non-adhesive. Here non-adhesive means a compound or a structure that do not stick to the skin of the user due to adhesive forces, but adhere to the skin due to for example frictional forces or vacuum force or another suitable force.
However, common for all adherent means are that they stick to the flap portions in a higher degree than to the user's skin.
In one embodiment of the invention, the first flap portion and the second flap portion comprise joined parts of the topsheet and the backsheet. The topsheet may thus have the same extension as the backsheet, at least in that part of the absorbent article that constitute the first flap portion and the second flap portion.
In one embodiment of the invention, the first flap portion and the second flap portion constitute separate parts attached to the backsheet. The flap portions may be formed of the same or a different material than the backsheet and may be attached to the backsheet by any suitable means, for example gluing or welding.
In one embodiment of the invention the first flap portion and the second flap portion is attached to the topsheet in at least one point by fastening means, such that channels are formed between each flap portion and the top sheet. Each flap portion is preferably attached in a number of points which gives a number of channels between each point. The attachment may be done by gluing or welding (for example ultrasonic welding) or by another suitable method. The “attachment in points” refers to fastening means such as a seam or the like, which may have any suitable form for example lumped or a curved line or a straight line.
In one embodiment of the invention the absorbent article comprises an absorbent layer sandwiched between the backsheet and the topsheet. Here “sandwiched” refers to the forming of a lamellar structure.
In one embodiment of the invention, the absorbent article comprises a flap comprising the first flap portion and the second flap portion and a third flap portion extending along the first lateral short edge, connecting the first flap portion with the second flap portion. The flap may be attached to the topsheet in the same way as been described above.
In another embodiment of the invention, the absorbent article comprises a flap extending along the periphery of the entire sanity napkin. The flap thus comprises the first flap portion, the second flap portion, the third flap portion and a fourth flap portion extending along the second lateral short edge, connecting the first flap portion with the second flap portion. The flap may be attached to the topsheet as been described above. However, when the absorbent article is intended for use as an incontinence article for men, it is advantageous if at least the fourth flap portion may be lifted from the topsheet and placed behind the user's scrotum. In this embodiment the flap is folded over the edges of the absorbent article and stays in place due to the lesser inner perimeter of the flap than the outer perimeter of the absorbent article, i.e. the perimeter described by the edges.
The invention also refers to a method for manufacturing an absorbent article, where the method comprises the steps of;
The method is advantageous because the adherent means are applied to the flap or flap portions when the absorbent article is in an unfolded state, which minimises the risk of the adherent means soiling the topsheet during production. Furthermore, the backsheet is preferably made of a liquid impermeable material (for example a plastic film) that has a smooth surface. The adherent means has a better adherent force to such material than to a soft and textured topsheet.
The absorbent article may have a circular form, oval form, triangular form, rectangular form, hour-glass shaped form, or any combination of said forms.
The flap or the flap portions may comprise elastic means for forming the flap portions. The elastic means may also be used to form the absorbent article by exerting a contracting force on the absorbent article. The elastic means may be placed in the flap portions as pre-tensioned strings along the peripheral extension of the flap portions. Alternatively, the flap portions per se may be of an elastic material. The elastic means then contract parts of the flap portions such that openings to the channels are reinforced. The elastic means may thus advantageously be placed in the flap portions at lest between two attachment points. The elastic means are advantageously placed in the flap portions before the flap portions are folded over the top sheet. The elastic means may then be secured in position when the flap portions are attached or secured to the topsheet. The elastic means gives an absorbent article that is flexible and adaptive in regard to the movement of the user.
One further advantage with the invention is that the flap or flap portion creates a distance between the rest of the article and the user's body that changes dependent on the user's movement and position. For example, if the user is using the article without any undergarment or with loosely fitted garments, the flap or flaps is attached to the user's body and a distance is created between the topsheet and the user's lower abdomen. The distance gives a better ventilation than previously known product that are applied in close contact with the lower abdomen. Since the distance changes with the movement and position, for example if the user goes from standing to sitting, different air pressures are created between the article and the lower abdomen. The difference in air pressure creates an air flow in the space between the article and the lower abdomen, which gives an advantageous ventilation of the user's lower abdomen.
In the case where the flap or flap portion extends on all sides, i.e. peripherally, the flap or flap portion advantageously acts as a bellows when the distance is changed, ensuring good ventilation.
The absorbent article may be packed in a wrapping enveloping the entire absorbent article. For example in a sealed bag-like container or a sheet wrapped around the absorbent article. The wrapping may also have an extension covering only the upper part of the absorbent article, i.e. the flap or flap portion and the topsheet.
The wrapping is advantageously intended to cover and protect the adherent flap or flap portion and in some cases also the topsheet. The wrapping is either made from a material that does not adhere to the adherent means or only adheres in such a way that the adherent means do not stick to the wrapping upon removal of the wrapping. This may be done also by treating the wrapping with a release agent.
The advantage of using a wrapping as described above is that the topsheet and the flap or flap portion is hygienically protected and thus offers a hygienic product to the user.
The invention will below be explained further with reference to a number of drawings, where;
The flap portions 8, 9 are intended to adhere to the body of the user such that the sanitary napkin stays in place during use. Furthermore, the flap portions 8, 9 advantageously form side leakage barriers, preventing bodily fluids from leaking along the first and second edges 4, 5.
The parts of the flap portions 8, 9 between the fastening means 11 are loosely fit to the topsheet 3 and thus create channels 21 between each flap portion 8, 9 and the topsheet 3. The channels 21 provide a better liquid transport from the centre of the napkin towards the longitudinally extending first and second side edges 4, 5.
When the adherent means 10 are applied, the flap portions 8, 9 are folded in the directions as indicated by the arrows shown in
As in
The invention is not restricted to the above embodiments, but may be varied within the scope of the claims. For example, the sanitary napkin may have any suitable form, for example hour-glass-shaped, oval (as in
Furthermore, the adherent means need not cover the entire flap or flap portions, but may be applied on the flap or flap portions in an optional pattern, for example dots, stripes etc.
The flaps or flap portions may be discontinuous, i.e. comprise a number of flap portion segments.
Number | Date | Country | Kind |
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0408241.8 | Apr 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2005/000505 | 4/7/2005 | WO | 00 | 7/15/2008 |