The present invention is generally related to absorbent products and, more particularly, to disposable absorbent products that are worn by humans for the containment and absorption of fluid bodily secretions.
Disposable absorbent products for absorption of bodily fluids are available in different types, designs, and dimensions. For example, training pants, baby diapers, adult diapers, and incontinence guards are products designed for the containment of urine and excrement. There are other types of disposable absorbent articles, such as feminine hygiene products (e.g., heavy and light incontinence pads, pantiliners) that are designed to contain and absorb urine and/or menses secreted by female wearers. Known products of this type typically include a topsheet facing the body of the wearer, a backsheet facing the garment worn by the wearer, and an absorbent core sandwiched between the topsheet and backsheet.
In conventional products of the type described above, the absorbent core may have a rectangular shape, or some other shape chosen to provide sufficient absorption for the fluids secreted by the wearer. But many of those products, especially those intended to contain urine, tend to leak the secreted fluids, which leads to discomfort for the wearer and/or the caretaker. It has been observed, for example, that leakage of urine occurs as the wearer lies on his/her side, while sleeping, notably in the areas of the product that surround the legs or adjacent the groin of the wearer. Some products have also been observed to leak adjacent the back waist area of the wearer.
Accordingly, it is desirable to provide an absorbent core and disposable absorbent products containing such absorbent core, that address these and other drawbacks of conventional disposable absorbent products.
In one embodiment, a disposable absorbent product is provided that extends along a longitudinal dimension and a width dimension. The absorbent product has a backsheet, a topsheet overlaying the backsheet, and an absorbent core disposed between the backsheet and the topsheet for absorbing and retaining fluid secreted by a wearer of the absorbent product. The absorbent core includes a pair of arm portions and a pair of leg portions, with the arm and leg portions protruding laterally and longitudinally from a central portion of the absorbent core.
The absorbent core may additionally include a terminal portion located centrally, in the width dimension, between the pairs of arm and leg portions and protruding longitudinally from a remainder of the absorbent core. In certain embodiments, the disposable absorbent product includes a front waist portion adapted, in use, to face the front of the wearer, and a back waist portion adapted, in use, to face the back of the wearer. In those embodiments, the leg portions of the absorbent core are located in the front waist portion, and the terminal portion of the absorbent core is located in the back waist portion. Additionally or alternatively, each of the leg portions may extend along a minor axis, with each of the minor axes being angled with respect to a longitudinal axis of the absorbent core.
In specific embodiments, the disposable absorbent product may be such that the topsheet and backsheet jointly define an interior face of the disposable absorbent product adapted to face the body of the wearer during use, and an exterior face thereof adapted to face away from the wearer during use. The interior face in those embodiments has a total surface area, and the absorbent core occupies a surface area equal to or greater than about 50% of the total surface area of said interior face. The absorbent core may further include a concave terminal edge extending between the leg portions and/or a pair of concave lateral edges, each extending between one of the arm portions and one of the leg portions. Each of the lateral edges may, additionally or alternatively, be shaped so as to generally match the shape of an adjacent one of the leg openings.
In another embodiment, a disposable absorbent product is provided that extends along a longitudinal dimension and a width dimension. The absorbent product has a backsheet, and a topsheet overlaying the backsheet, with the topsheet and backsheet jointly defining an interior face of the disposable absorbent product adapted to face the body of the wearer during use. An exterior face of the disposable absorbent product is adapted to face away from the wearer during use. The disposable absorbent product also includes a pair of contoured edges defining respective leg openings of the absorbent product, each adapted to fit around a respective leg of the wearer. An absorbent core is disposed between the backsheet and the topsheet for absorbing and retaining fluid secreted by a wearer of the absorbent product. The absorbent core occupies a surface area equal to or greater than about 50% of the total surface area of the interior face.
In yet another embodiment, an absorbent core is provided for use with an absorbent product for absorbing and retaining fluid secreted by a wearer of the absorbent product. The absorbent core extends along a length dimension and a width dimension, and has a central portion, a pair of arm portions protruding longitudinally and laterally from the central portion, and a pair of leg portions protruding longitudinally and laterally from the central portion. The absorbent core may additionally have a terminal portion located centrally in the width dimension between the pairs of arm and leg portions, and protruding longitudinally from a remainder of the absorbent core.
In specific embodiments, the absorbent core also has a concave terminal edge located longitudinally opposite from the terminal portion and/or which extends between the leg portions. The absorbent core may additionally have a pair of concave lateral edges, each extending between one of the arm portions and one of the leg portions. Each of the leg portions in some embodiments of the absorbent core extends along a minor axis, with each of the minor axes being angled with respect to a longitudinal axis of the absorbent core.
The shape and relative dimensions of the different embodiments of the absorbent core described herein advantageously aid in the prevention, or at least reduction, in the incidence of leakage of fluid (e.g., urine) secreted by the wearer. The technical advantages related to the various features are described more fully below.
The objectives and features of the invention will become more readily apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
With reference to the figures, and more particularly to
Referring particularly to
Referring now particularly to
An outer cover or backsheet 48, made of a hydrophobic material, defines at least a portion of the exterior face 42. More specifically in the exemplary embodiment of
Pant 10 also includes an absorbent core 50, made of fluff pulp or a combination of fluff pulp or some other natural or synthetic fluid management material, and a fluid storage material such as superabsorbent material (“SAP”) or some other natural or synthetic fluid storage material. The absorbent core 50 is positioned in pant 10 so as to extend along the same longitudinal axis 10y of the pant 10, and is located in the space between the topsheet 44 and backsheet 48, and is configured to absorb, distribute, and/or store bodily fluids e.g., urine, secreted by the wearer of the pant 10. Other absorption components may be present as well. In the embodiment illustrated in
Other embodiments are also contemplated in which the pant 10 includes no additional absorption components or which includes only one such component rather than the two components described herein with respect to the embodiment of
With continued reference to
While the above description and the figures refer to adhesive components securing different structural components (e.g., substrate layers) of the pant 10 to one another, these are intended to be exemplary rather than limiting. More specifically, it is contemplated that two or more of the structural components of pant 10 may instead or in addition be secured to one another mechanically, for example through ultrasonic bonding, CPW bonding, or heat bonding.
In the exemplary embodiment of
Pant 10 also includes a pair of elastic bands 76, 78, located at the longitudinal ends of pant 10, and respectively defining the front and back waist regions. Each of the elastic bands 76, 78 is free of exposure to the wearer. More specifically, each of the elastic bands 76, 78 is encased by a respective folded-upon-itself portion at the longitudinal ends of the backsheet portions 48a, 48b. The elastic bands 48a, 48b may be made of natural or synthetic rubber or some other natural or synthetic material. Exemplary materials for the elastic bands are commercially available from Fulflex® Elastomerics Worldwide, of Brattleboro, Vt. (USA). The elastic bands 48a, 48b that are contemplated are generally flat structures, having a suitably chosen width that provides the pant 10 with an underwear-like appearance. In that regard, the elastic bands 48a, 48b may have a width, for example and without limitation, in the range of from about 10 mm to about 50 mm.
With particular reference to
The multidirectional stretch material layer 69 is secured to other portions of the pant 10, such as the backsheet portions 48a, 48b, in a pre-stretched (i.e., strained) condition. To that end, the material 69 may be stretched in one or more directions and secured, in that condition, to the backsheet portions 48a, 48b and/or to the barrier layer 58. An exemplary material suitable for the multidirectional stretch material layer 69 is a trilaminate commercially available under the trade name Flexaire™ 402, available from the Tredegar Corporation, of Richmond, Va. (USA). Other suitable materials include a nylon mesh or other materials capable of stretching in more than one direction to at least about 150% of the original dimension in the direction of the applied stretching force, and which can then retract to a dimension no greater than about 120% of the original dimension, in the direction of the applied stretching force. In specific embodiments, a multidirectional stretch material layer 69 is chosen having a color that is different from the rest of the pant 10, so as enhance the appeal of the pant 10 to the wearer and to provide a signal to the wearer of the presence of a multidirectional stretch feature in the pant 10.
Table 1, below, sets forth force vs. elongation data, in two directions orthogonal to one another, for an exemplary nylon mesh material that has been found to be suitable for the layer 69 of multidirectional stretch material described herein.
As table 1 above shows, an exemplary multidirectional stretch material suitable for the layer 69 is capable of stretching in either direction by 100% under an applied stretching force of about 0.36 to about 0.39 N. Similarly this exemplary material is capable of stretching in either direction by 150% under an applied stretching force of about 0.53 to about 0.54 N, and capable of stretching by 200% under an applied stretching force of about 0.67 to about 0.70 N.
Referring now to
Referring particularly to
The exemplary absorbent core 50 further includes a terminal portion 126 protruding longitudinally from a remainder of the absorbent core 50 and located centrally in the width dimension between the arm portions 122. Notably in this embodiment, the terminal portion 126 is located proximate the back waist portion of the pant 10, 90, 110, which prevents or at least reduces leakage of fluid through the back waist of the wearer. The illustrated embodiment also has a concave, arcuate terminal edge 137, located longitudinally opposite from the terminal portion 126, extending between the leg portions 124, and which is shaped so as to enhance comfort and fit on the wearer. While not shown, other embodiments are contemplated additionally or alternatively having another protruding terminal portion, similar to terminal portion 126, extending longitudinally from the remainder of the absorbent core 50, but located in the front waist portion of the pant 10, 90, 110 i.e., in place of the concave terminal edge 137 of the exemplary absorbent core 50. In those alternative embodiments, the protruding terminal portion (not shown) in the front waist portion of the pant 10, 90, 110 enhances the prevention or reduction of leakage through the front waist of the wearer, which may be especially desirable for male wearers.
With continued particular reference to
While the above description refers to an absorbent core 50 that forms part of a disposable absorbent product such as pant 10, 90, 110, it is contemplated that the structures described therein can be used to manufacture only absorbent cores, rather than full disposable absorbent products. More specifically, embodiments are contemplated consisting of a core insert manufactured in one location and which is then supplied to another manufacturing location or to a consumer, in the form of an absorbent core insert, to be used with a disposable absorbent product or even with a non-disposable absorbent product (e.g., underwear or brief).
Referring now to
Exemplary embodiments of the invention arc described as follows, in non-limiting fashion:
1. A disposable absorbent product extending along a longitudinal dimension and a width dimension, the absorbent product comprising:
a backsheet;
a topsheet overlaying said backsheet; and
an absorbent core disposed between said backsheet and said topsheet for absorbing and retaining fluid secreted by a wearer of the absorbent product, said absorbent core including a pair of arm portions and a pair of leg portions, said arm and leg portions protruding laterally and longitudinally from a central portion of said absorbent core.
2. The disposable absorbent product of claim 1, wherein said absorbent core includes a terminal portion located centrally in the width dimension between said pairs of arm and leg portions and protruding longitudinally from a remainder of said absorbent core.
3. The disposable absorbent product of claim 2, wherein the absorbent product includes a front waist portion adapted, in use, to face the front of the wearer and a back waist portion adapted, in use, to face the back of the wearer, said leg portions of said absorbent core being located in said front waist portion and said terminal portion of said absorbent core being located in said back waist portion.
4. The disposable absorbent product of any of claims 1-3, wherein each of said leg portions extends along a minor axis, each of said minor axes being angled with respect to a longitudinal axis of said absorbent core.
5. The disposable absorbent product of any of claims 1-4, wherein:
said topsheet and backsheet jointly define an interior face of the disposable absorbent product adapted to face the body of the wearer during use, and an exterior face thereof adapted to face away from the wearer during use,
said interior face has a total surface area, and
said absorbent core occupies a surface area equal to or greater than about 50% of said total surface area of said interior face.
6. The disposable absorbent product of any of claims 1-5, wherein said absorbent core includes a concave terminal edge extending between said leg portions.
7. The disposable absorbent product of any of claims 1-6, wherein said absorbent core includes a pair of concave lateral edges, each extending between one of said arm portions and one of said leg portions.
8. The disposable absorbent product of any of claims 1-7, wherein said absorbent core includes a pair of lateral edges each shaped so as to generally match the shape of an adjacent one of said leg openings.
9. An absorbent core for use with an absorbent product for absorbing and retaining fluid secreted by a wearer of the absorbent product, the absorbent core extending along a length dimension and a width dimension, the absorbent core comprising:
a central portion;
a pair of arm portions protruding longitudinally and laterally from said central portion; and
a pair of leg portions protruding longitudinally and laterally from said central portion.
10. The absorbent core of claim 9, further comprising:
a terminal portion located centrally in the width dimension between said pairs of arm and leg portions, and protruding longitudinally from a remainder of said absorbent core.
11. The absorbent core of claim 10, further comprising:
a concave terminal edge located longitudinally opposite from said terminal portion.
12. The absorbent core of claim 9 or 10, further comprising:
a concave terminal edge extending between said leg portions.
13. The absorbent core of any of claims 9-12, further comprising:
a pair of concave lateral edges, each extending between one of said arm portions and one of said leg portions.
14. The absorbent core of any of claims 9-13, wherein each of said leg portions extends along a minor axis, each of said minor axes being angled with respect to a longitudinal axis of said absorbent core.
Yet other embodiments are also contemplated for uses and methods for making disposable absorbent products according to any of claims 1 to 14, as described above.
From the above disclosure of the general principles of the present invention and the preceding detailed description of exemplary embodiments, those skilled in the art will readily comprehend the various modifications to which this invention is susceptible. Accordingly, this invention is intended to be limited only by the scope of the following claims and equivalents thereof.
This application is generally related to U.S. patent application Ser. No. ______ (assignee reference No. P11419US00; Attorney Docket No. 1018798-000631), entitled “Disposable Absorbent Product with Elastic Leg Opening Regions and Related Methods,” filed on even date herewith, and the entire contents of which are hereby expressly incorporated by reference herein.