Claims
- 1. A closed-cycle process capable of removing in a single spray-drying step at least 90% of a sulfur oxide impurity from a hot waste gas comprising the steps of:
- contacting the hot sulfur oxide-containing waste gas at a temperature of at least 90.degree.C in a single spray-drying step with an aqueous scrubbing medium containing between 2 and 40 wt.% of an absorbent selected from the group consisting of alkali metal carbonate, alkali metal bicarbonate, and mixtures of alkali metal carbonate and bicarbonate to form alkali metal sufate and sulfite,
- recovering the resultant reaction product as a flowable, dry powder mixture not requiring further drying, said mixture containing from 20 to 85 wt.% alkali metal sulfite and sulfate and from 15 to 80 wt.% alkali metal carbonate and bicarbonate,
- reacting said mixture in the molten state with a carbonaceous reducing agent under reducing conditions to convert sulfite and sulfate to sulfide while supplying a controlled amount of a source of gaseous oxygen to the reaction to provide internal heat generation to melt the mixture and maintain it in the molten state.
- recovering a molten reaction product of alkali metal sulfide and carbonate,
- dissolving this reaction product in water to form an aqueous solution, and
- reacting said aqueous solution with a carbon dioxide-yielding material to form hydrogen sulfide gas as a recoverable product and regenerate alkali metal bicarbonate and carbonate for recirculation in the process.
- 2. The process of claim 1 wherein said hot waste gas is at a temperature between 150.degree. and 230.degree.C and is spray-contacted by the aqueous scrubbing medium containing between 2 and 40 wt.% sodium carbonate or between 2 and 20 wt.% sodium bicarbonate, or a mixture thereof.
- 3. The process of claim 1 wherein said hot waste gas is a flue gas produced by burning a sulfur-containing fuel and which contains fuel ash, and at least 90% of said ash is removed from the waste gas prior to contacting it with the scrubbing medium.
- 4. The process of claim 1 wherein in the reduction reaction said reducing agent is a carbonaceous material selected from carbon black, charcoal, and coke, and the source of oxygen is air.
- 5. The process of claim 4 wherein carbon dioxide is produced in the reduction reaction and provides said carbon dioxide-yielding material for reaction with said aqueous solution.
- 6. The process of claim 2 wherein said aqueous scrubbing medium contains 2 to 40 wt.% sodium carbonate.
- 7. The process of claim 2 wherein said aqueous scrubbing medium contains 2 to 20 wt.% sodium bicarbonate.
CROSS REFERENCES TO RELATED APPLICATIONS
This application is a continuation-in-part of application Ser. No. 206,382 filed Dec. 9, 1971, and since abandoned.
US Referenced Citations (4)
Foreign Referenced Citations (1)
Number |
Date |
Country |
767,629 |
Feb 1957 |
UK |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
206382 |
Dec 1971 |
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