This application is a U.S. national phase application filed under 35 U.S.C. §371 of International Application PCT/AU2008/000967, filed on 2 Jul. 2008, designating the United States, which claims priority from Australian provisional patent application 2007903571 filed on 2 Jul. 2007, the contents of which are to be taken as incorporated herein by this reference.
The present invention relates to an abutment for use in supporting the treads of a modular decking system, and thus also relates to an improved modular decking system that utilises the abutment. In this respect, the modular decking system is preferably of the type that may be used for paths, boardwalks, platforms, decking, promenades, cantilevered walkways, jetties, piers, verandahs, and small crossings such as pedestrian bridges, or the like. It is envisaged that such modular decking systems will find particular use as boardwalks through environmentally sensitive areas such as wetlands and sand dunes, or as promenades along waterfronts and the like.
Most available decking systems require the use of heavy equipment for their in situ construction, and also require the preparation of substantial foundations or footings. In most situations, and certainly in environmentally sensitive situations, these requirements cause significant damage to the surrounding areas.
Additionally, many areas in which in situ decking systems are required are irregular in terms of terrain, and introduce design and planning difficulties where a flat surface is required over undulating features. In particular, laying paths, tracks or boardwalks through wetland areas requires careful planning and surveying of levels to ensure the various components of the path are constructed to design levels correctly, whilst even a small margin of error can cause significant construction difficulties.
In general, traditional in situ timber decking systems are subject to much error in such situations, with subsequent wastage of materials and long installation times or delays in construction.
Furthermore, many of the environments in which such decking is required are quite harsh and corrosive, and are thus environments that will rapidly deteriorate and weather-damage traditional decking materials such as timber and steel. Concrete is thus a preferred material for such environments, but its use has typically been avoided for such decking due to the difficulty of in situ construction, especially where site access is restricted due to physical or environmental reasons. Furthermore, the traditional use of steel connectors and fixing materials such as nails, screws and bolts in decking systems are similarly prone to deterioration.
Our U.S. Pat. No. 5,906,084 describes an improved modular decking system which overcomes, or at least partly alleviates, the abovementioned difficulties. Our co-pending international patent application PCT/AU2007/000880 (WO 2008/000021) additionally describes an improved tread and bearer member locating system for use with the modular decking system of U.S. Pat. No. 5,906,084, which further improves and optimises the installation and inspection processes of that modular decking system and avoids the use of corrosion vulnerable fixtures and connectors.
However, a need has been identified for further improvement to the modular decking system, particularly in situations where it is possible (or essential) to construct the decking system so as to be in continuous contact along one of its sides with a continuous land mass. For example, in the case where the decking system is being constructed to provide a promenade along a foreshore where one side of the promenade is constructed on land and the other side is constructed over the water, an opportunity arises to use a form of continuous support for the landside of the promenade. Such a continuous support avoids the need to use stumps and bearers, which can simplify installation and can reduce the number of required components.
It is an aim of the present invention to provide an abutment for use in a modular decking system, which abutment is able to provide a useful construction alternative and additional design options for the systems described in our abovementioned patent and patent application.
Before turning to a summary of the present invention, it must be appreciated that the above description of the prior art has been provided merely as background to explain the context of the invention. It is not to be taken as an admission that any of the material referred to was published or known, or was a part of the common general knowledge in Australia or elsewhere.
It is also useful to provide an explanation of some of the terms that will be used to define the spatial relationship of the abutment and of the modular decking system. In this respect, spatial references throughout this specification will generally be based upon a decking that is constructed and installed so as to be generally horizontal. With this environment as the basis, the abutment and the modular decking system may then be defined with reference to the “horizontal”, allowing further references to “upper” or “upwardly” and “lower” or “downwardly”, and also to the “vertical”.
Finally, some aspects of the present invention that may ultimately be claimed in isolation (and not in an in-use environment), may nonetheless be difficult to describe and understand in isolation. Thus, some of the following description does describe the invention and its embodiments in such an in-use environment (for example, an abutment in association with the treads and decking of a modular decking system).
Of course, it must be appreciated that the use of such description, and the use of the abovementioned spatial relationships, to define the present invention, is not to be seen as a limitation and certainly is not to be seen as a limitation only to the in-use environment, unless that intention is clearly stated.
The present invention provides an abutment for use with a modular decking system that includes decking in the form of a plurality of treads, each tread being elongate and having a longitudinal axis, a topside, an underside and two ends having respective end surfaces, the underside of at least a first end of each tread including a tread coupling member, the abutment including:
The present invention also provides a modular decking system that includes decking in the form of a plurality of treads, each tread being elongate and having a longitudinal axis, a topside, an underside and two ends having respective end surfaces, the underside of at least a first end of each tread including a tread coupling member, the modular decking system also including an abutment, the abutment including:
In a preferred form, the coupling members (being the tread coupling member and the abutment coupling member) are provided by interacting male and female coupling members. In one form, a male coupling member may be provided by one of an upper surface of the tread receiving portion of the abutment, or by the underside of the first end of a tread, with a female member then being provided by the other of the underside of the first end of a tread or the upper surface of the tread receiving portion of the abutment. In this respect, while the provision of a female coupling member will, by definition, require a formation of some sort within the relevant surface, it should be appreciated that this need not be the case for a male coupling member. Indeed, a male coupling member may be provided either by being integrally formed within or as a part of a relevant surface, or may alternatively be formed by an arrangement of separate parts that interact with that surface to thereby form the male coupling member.
In one form, a male coupling member can be provided by a rib provided in the tread or abutment, and a female coupling member can be provided by a correspondingly shaped groove provided in the other of the abutment or tread respectively. Alternatively, the male coupling member can be provided by at least one locating projection extending away from the surface in which it is located, and the female coupling member is a correspondingly shaped aperture located in the opposed surface. Ideally, the male coupling member will be provided by the underside of the first end of each tread and the female coupling member will be provided by the upper surface of the tread receiving portion of the abutment.
In the most preferred form, the upper surface of the tread receiving portion of the abutment includes an elongate groove (being an abutment coupling member), which extends continuously therealong to receive in any position a downwardly extending locating projection (being a tread coupling member) formed in the underside of the first end of a tread. A series of similarly configured treads can then be easily positioned along the abutment without the need for careful and precise alignment during installation.
With particular regard to the locating projections, preferably they will be formed integrally with the tread, and thus will be of the same material of construction as the tread. However, the locating projections may be formed separately of the treads and then rigidly secured thereto in a suitable manner. Also, the locating projections can be of any suitable size and shape. It is envisaged that locating projections that are generally cylindrical with a diameter in the range of 15 to 50 mm, and a height in the range of 15 to 50 mm, will suffice. However, elongate ribs, also with a height in the range of 15 to 50 mm will also suffice.
As mentioned above, the upright margin of the abutment of the present invention is configured such that the end surface of the first end of a received tread can lie closely adjacent thereto to provide a border for the decking. Ideally, the upright margin will extend upwardly by a distance at least equal to the thickness (or height) of the received treads, so as to form a flush upper surface therewith.
However, it is envisaged that in many forms of the invention the upright margin will extend upwardly beyond the height of the received treads and will play further functional roles in the modular decking system. Such further functional roles will now be described.
In one form, the upright margin can extend above the height of the received treads to provide a small wall or kerb (or retaining wall) as the border of the decking, upon which there may be located a seat or the like. Also, a modular fencing system or hand rail may be secured in an appropriate manner to the upright margin, again to assist with the provision of a suitable border for the decking.
In another form, the upright margin will preferably extend above the height of the received treads and will include a restraining shoulder therein capable of receiving the end of a tread therebelow to prevent substantial vertical movement (off the tread receiving portion of the abutment) of that end of the received tread. This restraining shoulder then permits the construction of a cantilevered decking (using treads with cantilever portions) in situations where that is desired or required.
In this form, the restraining shoulder can simply be provided by a continuous cavity (such as a channel) formed in the base of the upright margin, at the location in the upright margin where (as mentioned above) the end surface of the first end of a received tread would normally lie closely adjacent to. The continuous cavity is preferably configured to snugly receive the first end of the received tread such that substantially all vertical movement of that first end, in the cantilevered decking configuration, is prevented by the restraining shoulder thereof.
In a preferred form, the abutment will be an integral one-piece member made of concrete. Indeed, preferably each of the components of a modular decking system formed with the abutment of the present invention will be made of concrete. Concrete is a material that is not subject to rapid deterioration as a result of rotting, corrosion or erosion. Additionally, the weight of concrete members is often of assistance with the various locating and connecting requirements utilised in modular decking systems of this type. In particular, it can be seen that by providing the treads in a material such as concrete, the dead weight of the treads assists in ensuring the stability of treads and the dead weight of the abutment assists in achieving other engineering solutions and designs.
Furthermore, it should be noted that concrete provides additional advantages in that the topside of the abutment and of the treads may easily be provided with textures or (in the case of the abutments) shapes in order to improve the aesthetics of the decking system, or for instance in order to improve the slip resistance of the tread surface. Additionally, concrete readily accepts colouring and thus the abutment and the treads may be provided in suitable shades. Of course, while stating herein the advantages of concrete, it is to be appreciated that other suitable materials are not to be precluded from use with the present invention.
The use of a modular decking system, in conjunction with the abutment of the present invention, allows for design flexibility and adjustment in the construction of any such systems. The possibility of adjustment during construction, which adjustment may be attended to at virtually any stage of the construction process, prevents the need for precise dimensions and configurations to be planned before hand. This allows for the decking system to be provided by modular components that are of uniform size and configuration. Additionally, by providing the abutments with tapered end walls, the abutments can provide curvilinear paths as will often be necessary to conform to the required directions for such decking systems.
The improved abutment reduces the number of components required for a modular decking system of the type described in our U.S. Pat. No. 5,906,084, and thus reduces the manufacturing cost of such a modular decking system. Also, by reducing the number of components, and by providing for the easy location of the treads upon such abutments, the speed and cost of installation is reduced. Additionally, the improved abutment can be installed as a superstructure onto seawalls, marine piles, waterfront keywalls, breakwater structures and the like.
The present invention will now be described in relation to various preferred embodiments thereof. In this respect, it is to be appreciated that the following description of the preferred embodiments does not limit in any way the generality of the above description.
In the drawings:
a and 3b are schematic side views of two alternative constructions of modular decking systems in which the abutment of the present invention may also find use;
a and 4b are schematic side views of two further alternative constructions of modular decking systems in which the abutment of the present invention may find use, with
a, 5b and 5c show preferred forms of abutment engagement systems for use with abutments of the present invention; and
a, 6b, 6c and 6d show preferred configurations of end walls for abutments of the present invention.
Illustrated in
Each tread 14 is elongate, having a longitudinal axis parallel to the section line X-X and a height indicated by arrow Y, and also having a topside 20, an underside 22, and first and second ends (24,26).
The underside 22 of each tread 14 includes, towards its second end 26, a bearer member receiving area bound longitudinally between a pair of spaced apart, downwardly extending locating projections (28,30), and laterally between opposed coupling members in the form of tongue 32 and groove (not shown) coupling members capable of, in use, coupling with correspondingly shaped groove and tongue coupling members in adjacent treads (this arrangement of adjacent treads being apparent from
Along the foreshore side B of the modular decking system 10 is an abutment 40 that is in accordance with an embodiment of the present invention. The abutment 40 is shown supported by suitable footings 41 as necessary. The abutment 40 includes a tread receiving portion 42 configured to receive the underside 22 of the first end 24 of each tread 14 to thereby support the decking 12. The tread receiving portion 42 is a generally flat area wide enough to receive a substantial portion of the end of each tread 14.
The tread receiving portion 42 includes an abutment coupling member 44 that is a female coupling member in the form of an elongate groove therealong, sized to be suitable for engagement with a tread coupling member (not shown in
The tread coupling member 46 is a male coupling member in the form of a downwardly extending locating projection. In this form, the tread coupling member 46 is shown as a lug having a spherical head, the lug having a base that has been inserted into a correspondingly sized and shaped aperture in the underside 22 of the first end 24 of each tread 14. However, it will be appreciated that the tread coupling member 46 could also take the same form as one of the downwardly extending locating projections (28,30) shown as integral projections on the underside 22 of each tread 14 at the second end 26. Indeed, in the embodiments illustrated in
The abutment 40 also includes an upright margin 48 configured such that the end surface 50 of the first end 24 of a received tread 14 can lie closely adjacent thereto to provide a border for the decking 12, as is clearly evident in
Before turning to a brief description of two alternative forms of modular decking system as shown in
a and 3b illustrate slight variations on the modular decking system 10 shown in
Thus, in
In
A further alternative embodiment is illustrated in
Along the foreshore side B′ is an abutment 43 that is in accordance with an embodiment of the present invention. The abutment 43 is shown supported by suitable footings 45 as necessary. The abutment 43 includes a tread receiving portion 49 configured to receive the underside 23 of the first end 25 of each tread 15 to thereby support the decking. The tread receiving portion 49 is a flat area wide enough to receive a substantial portion of the end of each tread 15. The abutment 43 also includes an upright margin 51 configured such that the end surface 53 of the first end 25 of a received tread 15 can lie closely adjacent thereto to provide a border for the decking. As with the embodiments described above, each tread 15 may be located such that the end surface 53 contacts the upright margin 51.
In such a structure, where reliance will be placed on the dead weight of the treads 15, and any associated parts carried by the treads 15, for their stability upon the abutment 43 and the bearers 17, the bearers 17 need to be located close enough to the second end 27 of each tread 15 so as to prevent a load on that second end pivoting about the bearers 17 to lift the first end 25 off the tread receiving portion 49. In the event that there is a desire to increase the distance that the second end 27 projects beyond the bearers 17, to provide a cantilevered tread portion FG (shown in
As is evident in
To assist with ease of location of the first end 25 into the cavity 82, the first end 25 is also shown in
Illustrated in
Finally, illustrated in
In conclusion, it must be appreciated that there may be other variations and modifications to the configurations described herein which are also within the scope of the present invention.
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2007903571 | Jul 2007 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU2008/000967 | 7/2/2008 | WO | 00 | 4/13/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2009/003232 | 1/8/2009 | WO | A |
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