The present invention generally relates to a control circuit that provides a particular power to a load, and more specifically to a control circuit for a lamp that uses an alternating current (AC) input voltage to obtain a voltage suitable for lamp operation.
High-intensity discharge (HID) lamps such as mercury vapor, metal halide, high-pressure sodium, low-pressure sodium lamps types are generally time consuming to ignite re-ignite. Typically, an ignition period of about twenty minutes may be needed in order for the lamp to sufficiently cool prior to attempting re-ignition.
Re-ignition may occur frequently, especially when the lamps are used with an unreliable power source. Generally, HID lamps will extinguish when power to the lamp is interrupted. Power interruptions of even a very short duration, e.g., tens of milliseconds, will often extinguish the lamp.
Since HID lamps are not illuminated during the lengthy ignition periods, they are often used in lamp system with an auxiliary lamp. The auxiliary lamp is responsive to the unlit HID lamp and accordingly provides light during the ignition period or whenever the HID lamp otherwise unavailable or unlit
These lamp systems generally include an alternating current (AC) power source which may have a variable amplitude. The auxiliary lamp, such as an incandescent lamp, generally requires a constant root mean squared (rms) voltage in order to operate properly. Accordingly, the lamp systems must include a control circuit for providing a constant root mean squared (rms) voltage.
Embodiments of the invention control an output voltage that is generated from a voltage input signal having a variable amplitude and/or frequency. In one embodiment, the invention provides a constant root mean squared (rms) voltage output for energizing a lamp from a voltage input signal having a variable amplitude and/or frequency.
In particular, embodiments of the invention estimate a delay angle as a linear function of a sensed input voltage. The delay angle is estimated so that when it is applied to the input voltage signal, a voltage output signal having a constant rms voltage is generated.
In one embodiment, the delay angle is estimated by a controller in a lamp system. By using a linear function to estimate the delay angle, the present invention provides an efficient method and device for controlling the voltage output signal.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Embodiments of the invention generally relate to a control circuit used with an input power source for energizing a load. In particular, embodiments of the invention determine a delay angle that is used to convert an alternating current (AC) input power signal from the input power source to an output power signal suitable for operating the load.
In an embodiment of the invention, the control circuit is used in a lamp system to generate a voltage signal suitable for energizing a lamp. For example, the control circuit may be used in a lamp system to account for variations, such as amplitude and/or frequency variations, in an input voltage signal supplied by the power source so that a constant voltage signal is provided to the lamp in the system. As generally known, some lamps, including incandescent lamps, operate most efficiently from a constant (broadly, substantially constant) voltage. Accordingly, the control circuit allows such lamps to efficiently operate in a lamp system that has a variable input voltage power source.
The lamp energizing circuit 104 is adapted for receiving a variable voltage input signal from the power source 102 and generating a voltage output signal based on the received voltage input signal for energizing the primary lamp 106 and/or the auxiliary lamp 108. There are numerous causes for variations in the input voltage. For example, in one embodiment, the power source 102 includes a first voltage source (e.g., 120 volts AC) and a second voltage source (e.g., 277 volts AC). Significant variations in the amplitude of the input voltage (e.g., amplitude may vary from between about 187 Volts to about 305 Volts) occur when the power source 102 changes between the first voltage source and the second voltage source. Additionally or alternatively, the first and second voltage sources may have different frequencies and thus significant variations in the frequency occur when the power source 102 changes between the first and second voltage sources. Additionally or alternatively, the voltage input signal may include smaller voltage variations due to signal distortion (e.g., harmonics/noise injected into the voltage input signal by other electrical devices).
The lamp energizing circuit 104 includes primary lamp energizing components 104 (e.g., rectifier 112, smoothing capacitor 114, power factor control circuit 116, primary lamp driver 118) for generating a voltage output signal based on the received variable voltage input signal for selectively energizing the primary lamp 106. The primary lamp energizing components 104 discussed herein are for energizing an HID lamp. For example, the primary lamp energizing components 104 may be included in an electronic ballast for energizing the HID primary lamp 106. Additional or alternative components may be used for energizing other types of lamps without departing from the scope of the invention. The rectifier 112 (e.g., full wave rectifier) converts the AC voltage input signal to a direct current (DC) voltage signal. The smoothing capacitor 114 filters the rectified voltage input signal in order to minimize any AC ripple voltage present in the rectified voltage input signal. The power factor control circuit 116, such as a boost converter, converts the filtered voltage input signal to a high DC voltage (e.g., 460 volts DC) signal. The primary lamp driver 118 (broadly, primary lamp driver and ignition circuit) includes an inverter circuit, such as a resonant converter, which converts the high DC voltage signal into a suitable AC voltage output signal for energizing the primary lamp 106.
The lamp energizing circuit 104 includes a control circuit 120 for generating a substantially constant root mean square (rms) voltage output signal based on the received variable voltage input signal for selectively energizing the auxiliary lamp 108. Voltage output (Vo)rms is related to voltage input (Vin)rms as follows
wherein θ represents a delay angle that is applied to the voltage input (Vin)rms. Additional details regarding the derivation of Equation 1 are given in Appendix A.
The control circuit 120 includes a voltage sensing component for sensing the voltage of the voltage input signal. According to the illustrated embodiment, the voltage sensing component comprises a voltage divider having two resistors (R1, R2) for sensing the voltage of the half rectified voltage input signal.
The control circuit 120 includes a controller 122 (e.g., microcontroller, microprocessor) for receiving, via a controller input channel, the sensed voltage from the voltage sensing component. According to the illustrated embodiment, the sensed voltage Vsense is a voltage value of the input voltage signal at point A (VA) which has been stepped down by the voltage divider R1, R2. Specifically, the sensed voltage Vsense is related to the input voltage signal VA as follows
Vsense=kvA (Equation 2)
Where k is given by
In one embodiment, the value of k is selected such that Vsense never exceeds a maximum voltage limit of the controller input channel.
The controller 122 is configured, based on the relationship set forth in Equation 1, to calculate a delay angle as a function of the sensed voltage Vsense. More particularly, the controller 122 is configured to calculate a delay angle, which when applied to the voltage input signal, will generate an output signal having a particular rms voltage value (Vo)rms. The particular output rms voltage value (Vo)rms is pre-selected based on the operating requirements of the auxiliary lamp 108. For example, in the illustrated lamp system 100, the particular rms voltage value (Vo)rms may be 120 Volts, which is recommended for efficiently operating a standard incandescent lamp.
The control circuit 120 includes an AC converter 124 for modifying the voltage input signal according to the calculated delay angle to generate a constant rms AC voltage output signal. The generated AC voltage output signal is applied/provided to the auxiliary lamp 108 in order to energize the lamp 108.
Referring to
For example, the AC chopper circuit 124 may include an AC bidirectional switch (e.g., triac 134) electrically connected between the power source 102 and the auxiliary lamp 108 that can be selectively operated in a conducting state or a non-conducting state. When the switch 134 is operated in the conducting state it conducts the voltage input signal and when the switch 134 is operated in the non-conducting state it does not conduct the voltage input signal. The triac 134 is operated in the non-conducting state during a delay period defined by the delay angle θ. The triac 134 is otherwise operated in the conducting state. As illustrated in
Referring generally to
As indicated by Equation 1, the relationship between the voltage input (Vin)rms and the voltage output (Vo)rms is non-linear. In order to simplify computations performed by the controller 122 for determining the delay angle, the controller 122 may be configured to estimate the delay angle based on an approximate linear relationship between the amplitude of the voltage input signal and the delay angle for a pre-selected output rms voltage value (Vo)rms. Thus, by simplifying the computations required by the controller 122, the present invention provides an efficient an accurate method of determining a delay angle for a variable voltage input signal.
In one embodiment, the controller 122 is configured to identify a maximum voltage value for an AC cycle of the voltage input signal based on the voltage sensed by the voltage sensing component and to determine a delay angle for the AC cycle as a linear function of the identified maximum voltage value Vmax. More particularly, the controller 122 is configured to determine the delay angle used to modify the input signal, having a particular frequency f, according to the following linear formula:
Delay=A(f)×Vinmax+B(f) (Equation 4)
Wherein A and B are constants pre-defined for generating an output signal having the pre-selected rms voltage (Vo)rms from the input signal having the particular frequency f.
The controller 122 is configured to determine a delay angle for each positive half cycle and for each negative half cycle. In one embodiment, the controller 122 determines the delay angle for each positive half cycle using the linear formula of Equation 4 and determines the delay angle for each negative half cycle based on the determined delay angle for the corresponding positive half cycle. For example, the controller 122 may determine the delay angle for a negative half cycle included in a particular cycle by computing the sum of the determined delay angle for positive half cycle included in the particular cycle and a time period (T/2) corresponding to negative half of the particular cycle.
Once the method is initiated at 502, the method at 504 determines whether the primary lamp 106 (i.e., main lamp) is lit (e.g, illuminated). If the primary lamp 106 is determined to be lit, the method at 506 initiates a set of instructions (e.g., software program) for controlling the operation of the primary lamp 106. If the primary lamp 106 is determined not to be lit, the method at 508 identifies a maximum voltage value Vmax for a particular cycle of the voltage input signal. For example, the controller 122 may receive a plurality of voltage values sensed by the voltage sensing component at a pre-defined/particular time interval during the cycle. The controller 122 may compare the plurality of received voltage values in order to identify the maximum voltage value (e.g., largest voltage values of the received voltage values).
The method at 510 includes identifying a zero crossing of the input signal for triggering the delay angle for the positive half cycle of the particular cycle. For example, the controller 122 may receive voltage values Vsense sensed by the voltage sensing component and identify the zero crossing based on the received voltage values Vsense. The method at 512 determines the delay angle for the positive half cycle of the particular cycle using Equation 4 as discussed above.
The method at 514 determines the delay angle for the negative half cycle based on the determined delay angle for the positive half cycle. For example, the controller 122 may transmit a control signal to the AC converter 124 that causes the AC converter 124 to fire the delay angle during the negative half cycle after a time period corresponding to half of the particular cycle has elapsed since the firing of the delay angle for the positive half cycle. After the method at 514 determines the delay angle for the negative half cycle, the method returns to 502 and repeats the steps 502-514.
Another embodiment of the invention contemplates that the amplitude of the voltage input signal for a particular cycle is proportional to the slope of voltage input signal near the zero-crossing (i.e., in the linear region) of the particular cycle.
Once the method is initiated at 802, the method at 804 determines whether the primary lamp 106 (i.e., main lamp) is lit (e.g, illuminated). If the primary lamp 106 is determined to be lit, the method at 806 initiates a set of instructions (e.g., software program) for controlling the operation of the primary lamp 106. If the primary lamp 106 is determined not to be lit, the method receives at 808 a voltage value measured from the voltage input signal (e.g., near the zero crossing, in the linear region). For example, the controller 122 may receive the voltage value from the voltage sensing component.
The method at 810 determines whether the received voltage value is greater than or equal to a threshold voltage value (“ThresholdVoltage”). For example, the threshold value may represent a pre-defined voltage value that is far enough from the actual zero crossing that it is unlikely to include noise which may be present at the zero crossing and close enough to be in the linear region of the input signal so that it can be used to accurately estimate the delay angle using a linear function. If the received voltage value is not greater than or equal to the threshold voltage value, the method at 812 initiates a delay period (e.g., 120 microseconds) and then at 810 considers whether another received voltage value is greater than or equal to the threshold voltage value. For example, the controller 122 may cause the voltage sensing component to sense an initial voltage value. If the controller 122 determines that the initial voltage value is not greater than or equal to the threshold voltage value, the controller 122 may cause the voltage sensing component to, after the delay period, sense a subsequent voltage value.
Steps 810 and 812 are repeated until the method determines that the received voltage value is greater than or equal to the threshold voltage value. When the method determines that the received voltage value is greater than or equal to the threshold voltage value, the controller 122 initiates another delay period (e.g., 400 microseconds). When the delay period elapses, the method at 816 receives a voltage value (“first measured voltage value”, “MeasuredVoltage1”) measured from the input signal.
The method at 818 determines the delay angle for the positive half cycle as a linear function of the threshold voltage value and the first measured voltage value. In particular, the method determines the delay angle for the positive half cycle according to the following linear formula:
Delay=A(MeasuredVoltage1−Threshold Voltage)+B (Equation 5)
wherein A and B are constants pro-defined for generating an output signal having the pre-selected rms voltage (Vo)rms from the input signal having the particular frequency f.
After determining the delay angle for the positive half cycle, the method determines the delay angle for the corresponding negative half cycle. In particular, the method receives at 820 a voltage value measured from the voltage input signal (e.g., near the zero crossing, in the linear region). For example, the controller 122 may receive the voltage value from the voltage sensing component.
The method at 822 determines whether the received voltage value is less than or equal to the first measured voltage value. It is to be noted that the received voltage may be compared to a different defined voltage value without departing from the scope of the invention. If the received voltage value is not less than or equal to the first measured voltage value, the method at 824 initiates a delay period (e.g., 120 microseconds) and then at 822 considers whether another received voltage value is less than or equal to the first measured voltage value. For example, the controller 122 may cause the voltage sensing component to operate in a similar manner as discussed above in conjunction with steps 810 and 812.
Steps 822 and 824 are repeated until the method determines that the received voltage value is less than or equal to the first measured voltage value. When the method determines that the received voltage value is less than or equal to the first measured voltage value, the method initiates another delay period (e.g., 400 microseconds). When the delay period elapses, the method at 828 receives a voltage value (“second measured voltage value”, “MeasuredVoltage2”) measured from the input signal.
The method at 830 determines the delay angle for the negative half cycle as a linear function of the first measured voltage value and the second measured voltage value. In particular, the method determines the delay angle for the negative half cycle according to the following linear formula:
Delay=A(MeasuredVoltage1−MeasuredVoltage2)+C (Equation 6)
Wherein A and C are constants pre-defined for generating an output signal having the pre-selected rms voltage (Vo)rms from the input signal having the particular frequency f.
After the method at 830 determines the delay angle for the negative half cycle, the method returns to 802 and repeats the steps 802-830.
In one embodiment, the frequency of the input voltage signal is pre-determined. Accordingly, the controller 122 may be configured to determine the delay angle using a linear formula in which the constants (e.g., A, B, C) are pre-defined for the pre-determined frequency. For example, as illustrated in
Delay=0.0631(MeasuredVoltage1−ThresholdVoltage)+1.988
in order to generate an output signal having a constant rms voltage of about 120 Volts.
In another embodiment, the frequency of input voltage signal may be variable and the controller 122 is configured to determine the frequency of the input voltage signal. For example, the controller 122 may determine the frequency by sampling the input voltage signal and measuring the time between zero crossings, maximum values, or other points consistently measured during the input voltage signal cycles.
The controller 122 may also include a storage memory for storing data associated with a plurality of frequencies. In particular, the storage memory may store sets of constants (A, B, C) each corresponding to one of the frequencies. The set of constants may be used in a linear formula in order to estimate the delay angle for the corresponding frequency. Accordingly, the controller 122 is configured to retrieve the set of constants which correspond to the determined frequency and determine the delay angle using a linear formula and the retrieved set of constants.
Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
When introducing elements of the present invention or the preferred embodiments(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above constructions, products, and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Number | Name | Date | Kind |
---|---|---|---|
3538427 | Oltendorf | Nov 1970 | A |
7852017 | Melanson | Dec 2010 | B1 |
20050110437 | Ballenger et al. | May 2005 | A1 |
Number | Date | Country |
---|---|---|
9621894 | Jul 1996 | WO |
Number | Date | Country | |
---|---|---|---|
20100079077 A1 | Apr 2010 | US |