The present invention relates to an AC (Alternating Current) rotary machine constant measuring apparatus for measuring electric constants of a stationary AC rotary machine.
A control apparatus, that controls driving of an AC rotary machine such as an induction motor, an induction generator, a synchronous motor, and a synchronous generator, is required to obtain electric constants such as a resistance and an inductance of the AC rotary machine. The inductance of the rotary machine that is not connected to a load machine can be measured by no-load test. However, the rotary machine connected to the load machine cannot be subjected to any no-load test. Therefore, it is conventionally required to measure the constants of the rotary machine that do not need to be subjected to any no-load test.
As disclosed on page 3 of a Patent document 1, for example, in a rotary machine constant measuring apparatus of a prior art, a single-phase AC voltage having a frequency f1 is applied between two of three-phase input terminals of an induction motor in a stopped state, an AC current flowing and an AC voltage which is applied in the induction motor are detected, an amplitude and a phase of a fundamental wave are calculated based on the detected AC current and AC voltage, and a sum of primary and secondary leakage inductances and a sum of primary and secondary winding resistances are calculated from a relationship between the calculated amplitude and phase.
In addition, as disclosed on page 4 of Patent Document 2, a sinusoidal wave modulated signal is generated by a single-phase AC excitation processing, the generated sinusoidal wave modulated signal is inputted to n inverter through a gate circuit, the inverter is then actuated, an AC motor is driven by an AC excitation voltage converted into a power by the inverter, to make AC current flow in the AC motor. Thereinafter, in a calculation processing for an effective power current Iq (means a current for effective power) and an effective power current Id (means a current for effective power), the effective power current Iq and the ineffective power current Id are calculated based on a signal sin θ, a signal −cos θ, and a U-phase motor current iu, where θ is a rotational phase of an AC excitation voltage vector as obtained by integrating a primary frequency command. Further, in a calculation processing for a combined resistance of primary and secondary resistances and a combined leakage inductance of primary and secondary combined leakage inductances, a sum of the primary and secondary leakage inductances and a sum of the primary and secondary winding resistances are calculated from the calculated effective power current Iq and ineffective power current Id, and a magnitude of the excitation voltage command.
Furthermore, as disclosed in, for example, Patent Document 3, measuring conditions are set so as to be that the command values of a primary angular frequency command and a q-axis voltage command are both zero, and that an AC signal is applied as a command value of a d-axis voltage command. If a measurement is conducted according to these measuring conditions, then any three-phase AC currents do not flow but a V-phase current and a W-phase current become in phase, and a single-phase AC current flows. Therefore, the AC motor can be kept in a stopped state without rotating the same motor. When the rotation of the AC motor is stopped, a d-axis current component flowing in the AC motor is detected, a detection value of the detected d-axis current component is analyzed according to a Fourier expansion by means of a trigonometric function based on the d-axis voltage command value, and the constants of the AC motor are calculated based on a Fourier coefficient of a fundamental wave component and the d-axis voltage command value.
Moreover, for example, Patent Document 4 discloses a induction motor constant measuring method using an inverter. In this case, a lock test is conducted using two frequencies near a slip frequency at which an induction motor actually operates, and a leakage reactance including an excitation inductance and a secondary resistance are calculated. With this method, the single-phase AC voltages having two different angular frequencies ωa and ωb near a frequency at which the induction motor operates are applied to an input terminal of the induction motor, and resistances Ra and Rb and inductances Xa and Xb that are serial impedance components when seen from a motor terminal are measured based on currents with the respective angular frequencies ωa and ωb.
Further, for example, Patent Document 5 discloses an induction motor constant measuring method capable of easily measuring respective constants of a vector control induction motor using only a winding resistance measurement and a lock test. This constant measuring method is provided for measuring the respective constants of a T-1 type equivalent circuit of the induction motor during the lock test when an excitation inductance is connected to a common contact point to a leakage inductance and a secondary resistance. With this constant measuring method, the wiring resistance measurement is conducted, and the lock test using a first frequency out of two arbitrary different frequencies are first performed to measure a resistance component R and a reactance component X of a combined impedance. The lock test is then conducted again using a second frequency to measure a resistance component R′ and a reactance component X′ of the combined impedance. These resistance components and reactance components are calculated, and this leads to measurement of the respective constants of the induction motor.
Additionally, Patent Document 6 discloses an induction motor constant measuring method including the following steps for calculating induction motor constants:
(a) applying a predetermined voltage having a first frequency to an induction motor, and measuring a magnitude of an induction motor current corresponding to the applied predetermined voltage having the first frequency, and a phase difference between the induction motor current and the applied predetermined voltage having the first frequency.
(b) applying a predetermined voltage having a second frequency different from the first frequency to the induction motor, and measuring a magnitude of an induction motor current corresponding to the applied predetermined voltage having the second frequency, and a phase difference between the induction motor current and the applied predetermined voltage having the second frequency.
(c) calculating the induction motor constants using a magnitude of the applied predetermined voltage having the first frequency, the magnitude of the induction motor current corresponding to the applied predetermined voltage having the first frequency, the phase difference between the induction motor current and the applied predetermined voltage having the first frequency, a magnitude of the applied predetermined voltage having the second frequency, the magnitude of the induction motor current corresponding to the applied predetermined voltage having the second frequency, and the phase difference between the induction motor current and the applied predetermined voltage having the second frequency.
In the prior art, the measurement is conducted twice by changing the frequency condition. On the other hand, this induction motor constant measuring method is characterized by superimposing the predetermined voltage having the first frequency and the predetermined voltage having the second frequency, and by simultaneously applying the voltages to the induction motor. Then the above-mentioned voltage application step can be completed by one measurement.
Patent document 1: Japanese patent No. 2759932;
Patent document 2: Japanese patent No. 3284602;
Patent document 3: Japanese patent No. 2929344;
Patent document 4: Japanese patent No. 3052315;
Patent document 5: Japanese patent laid-open publication No. JP-06-153568-A
Patent document 6: Japanese patent laid-open publication No. JP-2003-339198-A;
Non-patent document 1: Y. Murai et a., “Three-Phase Current-Waveform-Detection on PWM Inverters from DC Link Current-Steps”, Proceedings of IPEC-Yokohama 1995, pp. 271-275, Yokohama, Japan, April 1995.
Non-patent document 2: Citizen Watch Co., Ltd., Information Bureau, “Questionnaires on “Time Day” (June 10), and Businessperson's Sense of “Waiting Time””, http://www.citizen.co.jp/info/news.html and http://www.citizen.co.jp/release/03/0304dn/0305dn_t.htm, published on May 28, 2003.
Problems by Dissolved by the Invention
The above-mentioned AC rotary machine constant measuring apparatus calculates the constants of the AC rotary machine based on the relationship between a AC voltage and a AC current fed in a single-phase. However, there has been no guideline to set the frequency of the AC power fed in the single-phase. There has been also no guideline to set the number of power-feeding cycles when feeding the single-phase AC. As a result, it is disadvantageously impossible to keep the accuracy or precision as obtained when measuring the constants of the rotary machine equal to or larger than a predetermined value. Further, when the measuring accuracy is improved, the waiting time for measuring the constants becomes longer, and this leads to such a problem as undesirable state to the user of the apparatus.
In addition, due to a voltage error resulting from a resolution of a voltage of the inverter and an internal dead time voltage (where the dead time voltage means a switching-off time, and a time difference between switching on and switching off, and it similarly applies to hereinafter), and an ON voltage of a switching element, there is caused such a problem as deterioration in the constant accuracy. Further, when the sum of a primary winding resistance and a secondary winding resistance or the serially combined impedance component is converted into the constants, the primary resistance should be separately measured by any method. In this case, there is such a problem that the error of the primary resistance leads to deterioration in accuracies of the other constants.
It is an object of the present invention to provide an AC rotary machine constant measuring apparatus that can solve the above-mentioned problems, that can measure electric constants of an AC rotary machine with higher accuracy than that of the prior art, and that can be comfortably operated by the user.
Means for Solving the Problems
According to the present invention, there is provided an apparatus for measuring constants of an AC rotary machine. The measuring apparatus includes the AC rotary machine, power conversion means, current detection means, first control means, and second control means. The power conversion means converts an inputted voltage command signal into a single-phase AC power, and feeding the single-phase AC power to the AC rotary machine, and the current detection means detects a current of the single-phase AC power fed from the power conversion means to the AC rotary machine. The first control means generates a voltage command signal corresponding to an AC voltage to be applied to the AC rotary machine from the power conversion means, and outputting the generated voltage command signal to the power conversion means, and the second control means calculates the constants of the AC rotary machine based on a relationship between the voltage and the current of the single-phase AC power fed to the AC rotary machine. The first control means generates the voltage command signal and controls the power conversion means so as to feed the single-phase AC power having at least one frequency selected in a range, which is equal to or higher than a lower limit frequency of 0.006 Hz, and which is equal to or lower than an upper limit frequency of 1.5 Hz, to the AC rotary machine at least once, so that the second control means calculates the electric constants of the AC rotary machine.
Therefore, according to the AC rotary machine constant measuring apparatus of the present invention, the measuring apparatus can measure electric constants such as the primary inductance, the secondary resistance and the secondary time constant of the AC rotary machine having a rated capacity of, for example, at least 1.5 kW to 280 kW with higher accuracy than that of the prior art, even when the AC rotary machine is connected to a load equipment or machine. In addition, the measuring apparatus of the present invention can quickly measure the electric constants of the AC rotary machine, and can comfortably measure them within quite a shorter time without making the machine user has any consciousness of the waiting time.
1 . . . Induction motor
2 and 2A . . . Inverter,
3 . . . Current detector,
4, 4A, 4B, and 4C . . . Apparatus controller,
5, 5A, 5B, and 5C . . . Constant calculation controller,
5
m . . . Internal memory,
8, 8A, and 10 . . . Signal source,
11 . . . Subtracter,
12 . . . Deviation amplifier,
13 . . . Sign inverter, and
13
a, and 13b . . . Multiplier.
Preferred embodiments of the present invention will be described hereinafter with reference to the drawings. Like components are denoted by the sa e reference symbols, respectively.
An apparatus controller 4, which is configured by, for example, a digital calculator, calculates voltages vu* and *vv to be applied to the induction motor 1, and outputs the calculated voltages vu* and vv* to the inverter 2. In addition, the constant calculation controller 5, which is configured by, for example, a digital calculator that includes an internal memory 5m, calculates the constants of the induction motor 1 from a relationship between the voltage command signal vu* and the current iu when the single-phase current is fed to the induction motor 1 from the inverter 2, and outputs one of the calculated motor constants such as a leakage inductance σLs to a deviation amplifier 12. In this case, the apparatus controller 4 includes a switch 9, two signal sources 8 and 10, the subtracter 11, the deviation amplifier 12, and a sign inverter 13. The signal source 8 generates an AC voltage command signal vu0* having a frequency f0, and outputs the generated voltage command signal vu0* as the voltage command signal vu* to the inverter 2 through a contact “a” of the switch 9. In addition, the signal source 8 outputs the voltage command signal vu0* as the voltage command signal vv* to the inverter 2 through the contact “a” of the switch 9 and the sign inverter 13 that inverts a sign by multiplying the signal by (−1). Further, the signal source 10 generates a current command signal iu*, and outputs the generated current command signal iu* to the constant calculation controller 5 and the subtracter 11. The subtracter 11 subtracts the current iu detected by the current detector 3 from the inputted current command signal iu*, and outputs a current deviation signal indicating a current deviation Δi that is a subtraction value to the deviation amplifier 12. The deviation amplifier 12 amplifies the inputted current deviation signal by multiplying the signal by the leakage inductance σLs calculated by the constant calculation controller 5 calculates a voltage command signal vu1* indicating the amplified current deviation signal, and outputs the calculated voltage command signal vu1* to the inverter 2 through a contact “b” of the switch 9, and outputs the same signal to the inverter 2 through the contact “b” of the switch 9 and the sign inverter 13 as the voltage command signal vv*.
Referring to
1=σLs÷2 (1), and
σLs=V0÷(I0×2π·f0) (2),
where σ denotes a leakage coefficient and Ls denotes a primary inductance. The constant calculation controller 5 outputs a signal indicating a value of the leakage inductance σLs as calculated by using the equation (2) to the deviation amplifier 12. Thus, at steps S101 and S102, the leakage inductance 1 of the induction motor 1 is calculated based on the amplitude ratio of the voltage amplitude to the current amplitude during an interval of feeding the AC having the frequency f0. In other words, the constant calculation controller 5 calculates the leakage inductance 1 of the induction motor 1 based on the amplitude ratio VO/IO of the voltage amplitude to the current amplitude during an interval of feeding the AC having a highest frequency among intervals of feeding single-phase AC to the induction motor 1 from the inverter 2. Therefore, by calculating the leakage inductance 1 of the induction motor 1 as mentioned above, there is caused such an advantageous effect that it is possible to easily measure the leakage inductance 1 based on only the amplitude information without any need of phase information such as a voltage phase and a current phase of the induction motor 1.
At step S103, a first supply of a signal phase direct current (DC) is executed. At this time, the signal source 10 outputs a DC signal I1 as the current command signal iu*. In addition, the subtracter 11 calculates a current deviation Δi between the current command signal iu* and the detected current iu, and outputs a signal indicating the current deviation Δi to the deviation amplifier 12. In response to this, the deviation amplifier 12 calculates the voltage command signal vu1* according to the following equation, and outputs the calculated signal to the inverter 2 through the contact “b” of the switch 9 and outputs the sa e signal to the inverter 2 through the contact “b” of the switch 9 and the sign inverter 13:
vu1*=ωcc×σLs×{Δi+∫(ωcc÷N×Δi)dt} (3),
where ωcc denotes a current response set value, N denotes an arbitrary constant, and t denotes a time. It is noted that an integral time of a right side of the equation (3) is sufficiently longer than a predetermined threshold value. At this moment, the switch 9 is switched over to the contact “b” thereof, so that the voltage command signal vu1* outputted from the deviation amplifier 12 is selected. A loop control circuit formed by the apparatus controller 4, the inverter 2 and the current detector 3 shown in
Next, at step S104, the second supply of the single-phase DC is executed. At this time, the signal source 10 outputs a DC signal I2 different from the DC signal I1 as the current command signal iu*. In addition, the subtracter 11 calculates the current deviation Δi between the current command signal iu* and the current iu, and outputs the signal indicating the current deviation Δi to the deviation amplifier 12. The deviation amplifier 12 calculates and outputs the voltage command signal vu1* according to the equation (3). At this moment, the switch 9 is switched over to the contact “b” thereof, so that the voltage command signal vu1* outputted from the deviation amplifier 12 is selected The loop control circuit formed by the apparatus controller 4, the inverter 2, and the current detector 3 shown in
At step S105, a primary resistance Rs is measured. In this case, the constant calculation controller 5 calculates the primary resistance Rs using the following equation based on the command values iuS103, vuS103, iuS104, and vuS104 stored in the internal memory 5m:
Rs=(vuS103−vuS104)÷(iuS103−iuS104) (4).
As described above, at steps S103 and S104, the detected current iu fed from the inverter 2 to the induction motor 1 is controlled so as to substantially coincide with the current command signal iu*, the apparatus controller 5 applies the voltage command signals vu* and vv* to the inverter 2, and the inverter 2 applies the voltage command signals vu and vv to the induction motor 1 according to these voltage command signals vu* and vv. As a result, the detected current iu is controlled so as to substantially coincide with the current command signal iu* so as to be set to the preset current response set value ωcc instead of the electric time constants unique to the induction motor 1. Then, it is possible to complete feeding the single-phase DC at steps S103 and S104 in a shorter time, irrespectively of the electric time constant characteristic of the induction motor 1. In addition, since the measurement of the constants of the induction motor 1 can be completed in a shorter time, the operating user of the apparatus can comfortably measure the constants of the induction motor 1 without making the user feel irritated with the waiting time.
Next, at step S106, a second supply of the single-phase AC is executed. At this moment, the signals source 10 outputs an AC signal iu1* having a frequency f1 as the current command signal iu*. The subtracter 11 calculates the current deviation Δi between the current command signal iu* and the current iu, and outputs the signal indicating the current deviation Δi to the deviation amplifier 12. The deviation amplifier 12 calculates and outputs the voltage command signal vu1* according to the equation (3). At this moment, the switch 9 is switched over to the contact “b” thereof, so that the voltage command signal vu1* outputted from the deviation amplifier 12 is selected. In this case, the loop control circuit formed by the apparatus controller 4, the inverter 2 and the current detector 3 shown in
Further, at step S107, a secondary resistance and a mutual inductance are measured. First of all, in order to explain a measurement principle of the step S107, an LR serial load circuit of
In the induction motor constant measuring apparatus according to the present preferred embodiment, the loop control circuit formed by the inverter 2, the current detector 3, and the apparatus controller 4 can control the detected current iu fed to the induction motor 1 so as to substantially coincide with the desired current command value iu* by means of the deviation amplifier 12 of the apparatus controller 5. If the LR serial load circuit shown in
where T denotes a preset integral time. As long as the amplitude I of the current command signal i* has been already known and the amplitude A1 of the in-phase component of the voltage command signal v* relative to the current comma d signal i* has been known, a resistance component ZRe of the LR serial load circuit can be calculated using the following equation:
ZRe=A1÷I (7)
In addition, if the amplitude B1 of the quadrature phase component of the voltage relative to the current command signal i* has been known, a reactance component ZIm of the LR serial load circuit can be calculated using the following equation:
ZIm=B1÷I (8).
By setting the integral time T→∞ in the equations (5) and (6), the in-phase component and the quadrature phase component of the voltage command signal v* can be obtained with higher accuracy. However, in other words, the integral interval T is also the measuring time of the LR serial load circuit. As the measuring time is longer, the waiting time of the user who uses the induction motor constant measuring apparatus is longer. In order for the user to use the apparatus comfortably, the integral time is preferably shorter.
As apparent from the result shown in
where ω1 is 2πf1, and f1 denotes a frequency of the current command signal iu*. As mentioned above, at step S107, the resistance component ZRe and the reactance component ZIm of the impedance of the induction motor 1 are measured using the equations (5) to (8). The following simultaneous equations are obtained from the measured resistance component ZRe and reactance component ZIm, and the equation (9):
In this case, the values of the secondary resistance Rr and the mutual inductance M are obtained by solving the simultaneous equations (10) and (11), respectively. The solutions are expressed by the following equations:
As can be understood, the constant calculation controller 5 calculates the magnitude of the in-phase component of the voltage corresponding to the current and the magnitude of the quadrature phase component of the voltage corresponding the current, during the interval when the inverter 2 feeds the AC current having the lowest frequency when the inverter 2 feeds the AC current, and then, calculates the secondary resistance and the mutual inductance of the induction motor 1. As a result, if the measurement of the primary resistance Rs is completed, the secondary resistance and the mutual inductance can be simultaneously measured only by feeding the AC at step S106. In addition, the values of the primary inductance Ls and the secondary inductance Lr are given by a sum of the leakage inductance 1 and the mutual inductance M. When the processing at step S107 is finished, the induction motor constant measuring processing is finished.
The frequency of the single-phase AC which the inverter 2 feeds at step S106 will be described hereinafter. In the equivalent circuit shown in
The reactance component of the induction motor 1 in the equivalent circuit shown in
In this case, if dZIm/dω1=0, the impedance ZIm becomes the maximum, the angular frequency ω1MAX at which time is expressed by the following equation:
ω1MAX=Rr÷M[rad/s] (15).
Accordingly, the frequency of the AC fed by the inverter 2 in single phase at step S106 may be set to a frequency f1MAX expressed by the following equation:
f1MAX=Rr+(2π·M) [Hz] (16).
In the induction motor constant measuring apparatus according to the present preferred embodiment, the values of the secondary resistance Rr and the mutual inductance M of the induction motor 1 are unknown when the step S106 is finished. The value of the right side of the equation (16) is measured for the induction motor 1 having the rated capacity ranging from 1.5 kW to 55 kW, and then, the results shown in
As can be seen from
In addition, in a manner similar to above, as apparent from
Further, in a manner similar to above, as apparent from
Furthermore, in a manner similar to above, as apparent from
In addition, in a manner similar to above, as apparent from
Further in a manner similar to above, as apparent from
As mentioned above, as apparent from
The voltage resolution of the inverter 2 will be first described. The DC voltage applied by the inverter 2 to the induction motor 1 is sampled and quantized for each interval of the voltage resolution dependent on the inverter 2. According to the present preferred embodiment, it is assumed that the voltage command signal vu* of the inverter 2 and the terminal voltage vu of the induction motor 1 are controlled so as to substantially coincide with each other. It is necessary to set the amplitude A1 of the in-phase component of the voltage command signal v* and the amplitude B1 of the quadrature phase component thereof based on the AC current command signal i* to be higher than at least the voltage resolution of the inverter 2. In addition, the amplitude B1 of the quadrature phase component of the voltage command signal v* is a product between the reactance component of the induction motor 1 and a current amplitude thereof. As apparent from
If v*≧Trc, Vout=Vdc [V] (17), and
If v*<Trc, Vout=0 [V] (18).
By performing this selection and output processing, an average voltage for half of the interval of the carrier cycle can be controlled so as to substantially coincide with the voltage command signal v*. If the carrier cycle of the triangular wave carrier Trc used in the PWM is set to T0 [sec], half of the interval of the carrier cycle T0 is T0÷2 [sec]. If the sampling cycle of the digital processing is D [sec], the processing for comparison between the voltage command signal v* and the triangular wave carrier Trc is executed by (T0÷(2xD)) times during half of the interval of the carrier cycle T0. Thus, the voltage resolution C [V] is expressed by the following equation:
In the case of the carrier cycle T0 of one millisecond and the sampling cycle D of 25 nanoseconds, which are practical values for the inverter 2, the voltage resolution C [V] can be also calculated using the equation (19). When the DC link voltage is obtained by rectifying the AC voltage from, for example, a three-phase 200-V commercial power source, the maximum amplitude Vdc of the triangular wave carrier Trc is 280 [V], and the voltage resolution C [V] can be calculated as expressed by the following equation:
C=2×(25×10−9)×280÷(10−3)=0.014 [V] (20).
Next, the amplitude B1 of the quadrature phase component of the voltage command signal v* based on the AC current command signal i* will be described. In a low frequency band, the amplitude A1 of the in-phase component of the voltage relative to the current command signal i* is sufficiently higher than the amplitude B1 of the quadrature phase component thereof. Therefore, it suffices that the inverter 2 has such a voltage resolution C as to output the amplitude B1 of the quadrature phase component of the voltage command signal v*. Now, the value B1/C as obtained by dividing the voltage amplitude B1 by the voltage resolution C will be described.
As obvious from the above description, even for a induction motor having a rated capacity exceeding 55 kW, the induction motor constant measuring apparatus according to the present preferred embodiment can measure constants of the induction motor by setting the lower limit of the frequency of the AC power fed in single phase at step S107 to be equal to or higher than 0.006 [Hz]. In other words, by setting the frequency f of the AC power fed in single phase to be equal to or higher than 0.006 [Hz] at step S106, the inverter 2 can have the voltage resolution C high enough to output the amplitude B1 of the quadrature phase component of the voltage command signal v*, and the induction motor constant measuring apparatus according to the present preferred embodiment can measure the constants of the induction motor having the rated capacity exceeding 55 kW with higher accuracy.
Further, if the lower limit of the frequency f of the AC power fed in single phase at step S106 is set to be equal to or higher than 0.03 [Hz] the ratio of the voltage amplitude B to the voltage resolution C can be set to five or more. Therefore, the resolution of the inverter 2 with respect to the quadrature phase component of the voltage command signal v* can be improved, and the induction motor constant measuring apparatus according to the present preferred embodiment can measure the constants of the induction motor 1 having the rated capacity exceeding 55 kW with further higher accuracy. Further, if the lower limit of the frequency f of the AC power fed in single phase at step S106 is set to be equal to or higher than 0.06 [Hz], the ratio of the voltage amplitude B to the voltage resolution C can be set to ten or more. Therefore, the resolution of the inverter 2 with respect to the quadrature phase component of the voltage command signal v* can be improved, and the induction motor constant measuring apparatus according to the present preferred embodiment can measure the constants of the induction motor 1 having the rated capacity exceeding 55 kW with further higher accuracy.
By the way, the inventors of the present invention conducted hearings with users of the induction motor constant measuring apparatuses, and got majority opinion that the waiting time that does not make the user feel irritated during constant measurement is within 30 minutes. According to the Non-Patent Document 2, for a limit time until the user feels irritated since a personal computer is turned on and started, an answer percentage is 38.3% when the waiting time is one minute, 34.5% when the waiting time is 30 seconds, and 72.8%, which percentage exceeds 70%, when the waiting time is within one minute. From these facts, although they differ in target apparatus, one for the apparatus which measures the constants of the induction motor 1 and the other which is the persona computer, the inventors of the present invention discovered that the waiting time for the user to wait without operating the apparatus is preferably within 30 seconds.
In the induction motor constant measuring processing according to the present preferred embodiment as shown in
In the processing at steps S106 and S107, the frequency of the AC power fed in single phase is set to a value between 0.006 Hz and 1.5 Hz. As mentioned above, in order to keep the measurement accuracy for measuring the resistance component and the reactance component at step S107 to be within the range from +10% and −10%, it is necessary to feed the single-phase AC by three or more cycles. In addition, in order to keep the measurement accuracy for measuring the resistance component and the reactance component to be within the range from +5% and −5%, it is necessary to feed the single-phase AC by five or more cycles. By setting the cycle of feeding the single-phase AC longer, the measurement accuracy for measuring the resistance component and the reactance component can be made higher. At step S106, as the time when the inverter 2 feeds the singe-phase AC voltage is set to be longer, the waiting time for the user who uses the induction motor measuring apparatus to wait until the measurement of the constants is completed is longer.
By the way, the upper limit of the cycle for which the inverter 2 feeds the single-phase AC voltage at step S107 will be described hereinafter.
As apparent from
The processing from the steps S101 to S105 shown in
Thus, the setting of the number of power-feeding cycles when feeding the singe-phase AC at step S106 to be equal to or smaller than 45 is a requirement for the time required at steps S106 and S107 to be able to fall within 30 seconds. Consequently, the requirement that the induction motor constant measuring apparatus according to the present preferred embodiment completes the constant measurement within 30 seconds is that the inverter 2 feeds the single-phase AC at least once at the frequency equal to or higher than 0.1 Hz and equal to or lower than 1.5 Hz by the number of power-feeding cycles equal to or smaller than 45.
Next, the frequency of the AC power fed in the single phase at step S101 will be described. If a Laplace operator is denoted by “s”, a transfer function G(s) of the equivalent circuit of the induction motor 1 shown In
In this case, if the frequency band is in a region sufficiently higher than (Ts+Tr)÷(2πσTsTr) [Hz], the equation (21) can be approximated to the following equation (24). By substituting j2πf0 into the Laplace operator “s” in the equation (24), the leakage inductance 1 can be measured using the above equation (1).
In this case, it is defined herein that the frequency sufficiently higher than (Ts+Tr)÷(2πσTsTr) [Hz] is five times as high as (Ts+Tr)÷(2πσTsTr) [Hz]. The measurement is made to the induction motor having the rated capacity from 1.5 kW to 55 kW for the frequency of 5×(Ts+Tr)÷(2πσTsTr) [Hz], and then, the inventors obtained the results shown in
As can be seen from
In addition, the upper limit of the frequency at which the inverter 2 can output the AC power is the carrier frequency of the inverter 2. Therefore, it is preferable that the inverter 2 measures the leakage inductance 1 by feeding the single-phase AC power at least once at the frequency equal to or higher than 40 Hz and selected within a frequency range equal to or lower than the carrier frequency thereof. As a result, the approximate equation (24) that is the condition for measuring the leakage inductance 1 is held. By thus feeding the single-phase AC power, the leakage inductance 1 can be measured with higher accuracy without rotating the induction motor 1.
In the first preferred embodiment, the second supply of the single-phase AC power is executed at step S106. At this time, the signal source 10 outputs, as the current command signal iu*, the AC signal iu1* having the frequency f1. However, even if the signal source 10 outputs a current command signal iu* as obtained by adding up a DC component and an AC component as expressed by the following equation, the DC component is removed by the calculations of the equations (5) and (6). A second preferred embodiment is characterized in that the signal source 10 outputs a current command signal iu* as obtained by adding up a DC component and an AC component as expressed by the following equation:
iu*=I2×{1+cos(2π·f1·t)} (25).
In the equation (25), I2 is assumed to be a value as obtained by multiplying a rated current by a predetermined coefficient (e.g., a predetermined value from 0 to 0.5). By using this current I2, a sign of the current command signal iu* becomes positive irrespectively of a time t, so that there can be such an advantageous effect that any influence of the dead time error can be avoided.
In addition, with the current amplitude given as I2, the subtracter 11 calculates a current deviation Δi between the current command signal iu* expressed by the equation (25) and a current iu detected by the current detector 3, and outputs a signal indicating the current deviation Δi to the deviation amplifier 12. In response to this, the deviation amplifier 12 outputs a voltage command signal vu1* having a value calculated using the equation (3) to the inverter 2. A loop control circuit constituted by the inverter 2, the current detector 3, and an apparatus controller 4 controls the detected current iu so as to substantially coincide with the current command signal iu*, and the inverter 2 applies AC voltages vu and vv to the induction motor 1. Therefore, a current amplitude of a induction motor 1 can be set to a predetermined value irrespective of a value of a frequency f1. The mutual inductance M of the induction motor 1 is changed to be dependent on the amplitude of the current. However, as a result of controlling the current amplitude to be set to a predetermined value, the value of the mutual inductance M at the predetermined current amplitude can be measured irrespectively of the value of the frequency f1.
In the first preferred embodiment, the secondary resistance and the mutual inductance are measured using the equations (12) and (13) at step S107. However, since the measurement of the leakage inductance 1 and σLs is completed at step S102, the secondary resistance and the mutual inductance may be measured using these values (this embodiment will be referred to as “a third preferred embodiment” hereinafter) According to the third preferred embodiment, in a manner similar to that of the first preferred embodiment, a resistance component and a reactance component of the induction motor 1 are measured using the equations (5), (6), and (7) at step S107. In
where ω1 is 2πf1, and f1 denotes a frequency of a current command signal iu*. As mentioned above, at step S107, the resistance component ZRe and the reactance component ZIm of the impedance of the induction motor 1 are measured using the equations (5), (6), and (7). The following simultaneous equations are obtained from the measured resistance component ZRe and reactance component ZIm, and the equation (26):
In this case, the values of the secondary resistance Rr and the mutual inductance M are obtained by solving the simultaneous equations (27) and (28), respectively. The solutions are expressed by the following equations:
As can be understood, the constant calculation controller 5 calculates a magnitude of an in-phase component of a voltage corresponding to an AC current fed by the inverter 2 during the interval when the inverter 2 feeds the AC power having the lowest frequency among the intervals when the inverter 2 feeds the AC power, and the magnitude of the quadrature phase component of the voltage corresponding thereto, and calculates the secondary resistance and the mutual inductance of the induction motor 1 based on these calculated values and the leakage inductance 1 and σLs measured at step S102. As a result, as long as the measurement of the leakage inductance 1 σLs, and the primary resistance Rs is completed there can be such an effect that the secondary resistance and the mutual inductance can be simultaneously measured only by feeding the AC power at step S106. In addition, since the leakage inductance is considered in the measurement, there can be obtained such an advantageous effect that the measurement accuracy can be further improved.
At step S107 according to the preceding preferred embodiments, the amplitude A1 of the in-phase component of the voltage command signal v* and the amplitude B1 of the quadrature phase component thereof based on the AC current command signal i* are obtained by the equation (4) using the cross-correlation function. Alternatively, the following equations may be used in place of the equations (5) and (6) (this embodiment will be referred to as “a fourth preferred embodiment” hereinafter):
where ΔA1 denotes a preset A1 correction amount and ΔB1 denotes a preset B1 correction amount.
The reason for using the equations (32) and (33) in place of the equations (5) and (6) will be described below. In the measurement at step S107, the relationship between a carrier frequency of an inverter 2 when the LR serial load circuit of the inductance L and the resistance R shown in
The vertical axis of
As mentioned above, the constant calculation controller 5 calculates the amplitude A1 of the in-phase component of the voltage corresponding to the AC current fed by the inverter 2 during the interval when the inverter 2 feeds the AC current having the lowest frequency among the intervals when the inverter 2 feeds the AC current, and adds to this calculated amplitude A1 the predetermined correction amount ΔA which is set in advance. In addition, the constant calculation controller 5 calculates the amplitude B1 of the quadrature phase component of the voltage corresponding thereto, and adds to this calculated amplitude B1 the predetermined correction amount ΔB1 set in advance. As a result, the error resulting from the carrier frequency of the inverter 2 can be corrected, so that the amplitude A1 of the in-phase component of the voltage corresponding to the current and the amplitude B1 of the quadrature phase component thereof can be measured with higher accuracy. Accordingly, the measurement accuracy for measuring the secondary resistance and the mutual inductance at step S107 can be further improved.
In the present preferred embodiment, the correction amounts ΔA1 and ΔB1 may be expressed as functions of the current I2 shown in the equation (25), respectively. This leads to that, even if the setting of the current amplitude is changed, the measurement accuracy for measuring the secondary resistance and the mutual inductance can be improved. A relationship between the current I2 flowing when the LR serial load circuit configured by the inductance L and the resistance R as shown in
As apparent from
In the preceding preferred embodiments, the inverter 2 opens single phase so as to feed a single-phase power to the induction motor 1. However, the present invention is not limited to this. It suffices that the generation of the rotation magnetic field in the induction motor 1 is not caused. Therefore, instead of opening single phase, a V-phase voltage command signal vv* and a W-phase voltage command signal vw* as expressed by the following equations as well as a U-phase voltage command signal vu* may be applied to the inverter 2 (this embodiment will be referred to as “a fifth preferred embodiment” hereinafter):
vv*=−vu*÷2 (34), and
vw*=−vu*÷2 (35).
The voltage command signals vv* and vw* expressed by the equations (34) and (35), respectively, are applied to the inverter 2, so that the single-phase power can be fed to the induction motor 1. As a result, a work for opening single phase of a connection connected to the induction motor 1 from the inverter 2 can be omitted.
An apparatus controller 4A, which is configured by, for example, a digital calculator, specifically includes a signal source 10, the subtracter 11, a deviation amplifier 12, and a sign inverter 13. The apparatus controller 4A calculates voltage command signals vu* and vv* to be applied to the induction motor 1, and outputs the calculated voltage command signals vu* and vv* to the inverter 2. In addition, a constant calculation controller 5A, which is configured by, for example, a digital calculator that includes an internal memory 5m, calculates and outputs the constants of the induction motor 1 from a relationship between the voltage command signal vu* and a current command signal iu* when the inverter 2 feeds a single-phase power to the induction motor 1. In the apparatus controller 4A, the sign& source 10 generates the current command signal iu* and outputs the generated signal to the constant calculation controller 3A and outputs the same signal to the subtracter 11. The subtracter 11 calculates a current deviation Δi between the current command signal iu* from the signal source 10 and a current iu detected by the current detector 3, and outputs the current deviation Δi to the deviation amplifier 12. The deviation amplifier 12 amplifies the inputted current deviation Δi by a predetermined amplification constant, generates the voltage command signal vu* after the amplification, and outputs the voltage command signal vu* to the inverter 2, and then outputs the same signal to the constant calculation controller 5A. In addition, the deviation amplifier 12 outputs the inputted signal to the inverter 2 through the sign inverter 13 that multiplies the inputted signal by (−1).
where ω is 2πf, f denotes a frequency of the current command signal iu*, ω denotes an angular frequency of the current command signal iu*, and j denotes an imaginary unit. When the resistance component R and the reactance component X are calculated from the equation (36), they are expressed by the following equations:
where L denotes a primary inductance. In the present preferred embodiment, it is assumed that the primary inductance L is equal to the secondary inductance L. Further, the secondary time constant Tr and the leakage coefficient σ are expressed by the following equations:
Tr=L÷Rr (40), and
σ=1−M2÷L2 (41).
In the equations (37) and (38), if the reactance components X corresponding to the two frequencies f1 and f2 are assumed as X1 and X2, respectively, the following equations are obtained:
where ω1 is 2πf1 and ω2 is 2πf2. If the equations (42) and (43) are rewritten to simultaneous equations with the secondary time constant Tr and the primary inductance L assumed to be unknown, values of the secondary time constant Tr and the primary inductance L are obtained by solving the following simultaneous equations:
In other words, if a leakage inductance σL that is a product between the leakage coefficient σ and the primary inductance L has been known, the secondary time constant Tr and the primary inductance L can be calculated only using the reactance component X without using the resistance component R of the serially combined impedance Z. It is noted that a value of the leakage inductance σL may be measured by the same method as that at step S102 according to the first preferred embodiment or a design value or an approximate value may be used as the leakage inductance σL.
If the secondary time constant Tr and the primary inductance L are obtained, the secondary resistance Rr can be calculated using the following equation:
Rr=L÷Tr (46).
Using the above method, the constant calculation controller 5A calculates the secondary time constant Tr, the primary inductance L, and the secondary resistance Rr from the values of the reactance components X1 and X2 corresponding to the two frequencies f1 and f2, respectively, as well as the leakage inductance σL that is the product between the leakage inductance σ and the primary inductance L.
At step S201 shown in
where ωcc denotes a current response set value, N denotes a& arbitrary constant, and “t” denotes a time. Further, the current deviation Δi is expressed by the following equation.
Δi=iu*−iu (48).
A loop control circuit configured by the inverter 2, the current detector 3, and the apparatus controller 4A controls the current iu of the induction motor detected by the current detector 3 so as to substantially coincide with the current command signal iu*, and the inverter 2 applies AC voltages vu and vv to the induction motor 1.
Next, at step S203, the constant calculation controller 5A calculates and measures the reactance component X1 corresponding to the frequency f1. The principle of this measurement will be described below. In the induction motor constant measuring apparatus according to the present preferred embodiment, the deviation amplifier 12 of the apparatus controller 4A can control the current iu of the induction motor 1 so as to substantially coincide with the desired value iu* as indicated by a current command. Next, at step S202, an AC signal iu1* as expressed by the following equation using an amplitude I1 and the frequency f1 is generated and outputted as the current command signal iu*:
iu1*=I1 cos(2πf1t) (49).
In this case, it is assumed that the voltage command signal vu* of the inverter 2 and a terminal voltage vu of the induction motor 1 are vu1* and vu1, respectively. When the loop control circuit configured by the inverter 2, the current detector 3, and the apparatus controller 4A controls the voltage command signal vu1* and the terminal voltage vu1 of the induction motor 1 so as to substantially coincide with each other, an amplitude B1 of a quadrature phase component of the voltage command signal vu1* based on the AC signal iu1* is expressed by the following equation using a cross-correlation function:
where T1 denotes a preset integral time. In the equation (50), the integral time T1 may be set to an integer multiple of a cycle of the AC signal iu1*.
Next, since the quadrature phase component B1 of the voltage based on the AC signal iu1* can be calculated from the equation (50) when the amplitude I1 of the AC signal iu1* has been already known, the reactance component X1 corresponding to the frequency f1 is calculated by the following equation (51):
X1=B1÷I1 (51).
At step S204, the feeding of the AC having the frequency f1 is finished. At step S205, the feeding of an AC having the frequency f2 is started using the same method as that used at step S202. At this time, the signal source 10 generates, as the current command signal iu*, an AC signal iu2* having the frequency f2, and outputs the generated signal to the subtracter 11 and outputs the same signal to the constant calculation controller 5A. The subtracter 11 calculates the current deviation Δi between the current command signal iu* from the signal source 10 and the current iu fed to the induction motor 1 and detected by the current detector 3, and then, outputs the signal indicating the current deviation Δi to the deviation amplifier 12. In response to this, the deviation amplifier 12 generates the voltage command signal vu* using the equation (47) and outputs the generated signal to the inverter 2. The loop control circuit configured by the inverter 2, the current detector 3, and the apparatus controller 4A controls the current iu of the induction motor 1 so as to substantially coincide with the current command signal iu*, and the inverter 2 generates the AC voltages vu and vv and applies the voltages to the induction motor 1.
At step S206, in a manner similar to that of the processing at step S203, the constant calculation controller 5A calculates and measures the reactance component X2 corresponding to the frequency f2 different from the frequency f1. At step S205, the AC signal iu2* having an amplitude I2 and the frequency f2 is assumed to be generated and outputted as the current command signal iu*. The value of the amplitude I2 may be either the same as or different from he values of the current command signal iu1* and iu2*.
iu2*=I2 cos(2πf2t) (52).
It is assumed herein that the voltage command signal vu* of the inverter 2 and the terminal voltage vu of the induction motor 1 are vu2* and vu2, respectively. If the voltage command signal vu2* and the terminal voltage vu2 of the induction motor 2 are controlled so as to substantially coincide with each other, an amplitude B2 of a quadrature phase component of the voltage command signal vu2* based on the AC signal iu2* is obtained by the following equation using the cross-correlation function:
where T2 denotes a preset integral time. In the equation (53), the integral time T2 may be set to an integer multiple of a cycle of the AC signal iu2*.
Since the quadrature phase component B2 of the voltage based on the AC signal iu2* can be calculated from the equation (53) when the amplitude I2 of the AC signal iu2* has been already known, the reactance component X2 corresponding to the frequency f2 is calculated by the following equation (54):
X2=B2÷I2 (54).
Next, at step S207, the feeding of the AC having the frequency f2 is finished. Further, at step S208, the secondary time constant Tr, the primary inductance L, and the secondary resistance Rr are calculated using the equations (44) to (46) based on the reactance component X1 corresponding to the frequency f1 and the reactance component X2 corresponding to the frequency f2 as measured at steps S203 and S206, respectively. The processing at step S208 is finished, and then, finishing the processing for measuring the constants of the induction motor. At steps S203 and S206, the quadrature phase components B1 and B2 of the voltage relative to the current command signal (AC signal) iu* are calculated. However, the present invention is not limited to this. The quadrature phase components of the voltage based on the current iu detected by the current detector 3 may be calculated and set as the amplitudes B1 and B2.
The frequencies at which the inverter 2 feeds the AC power at steps S202 and S205 shown in
Next, at step S201 shown in
where ω is 2πf and f denotes the frequency of the current command signal iu*. In
As shown in
In addition, as apparent from
where it is set to that σω4Tr4<<1. If dX/dω=0, the reactance component X becomes the maximum, the angular frequency ωmax at which time is expressed by the following equation:
where it is set to that 3σ<<1. The frequency fmax of the angular frequency ωmax is expressed by the following equation:
Thus, the fact that the reactance component X becomes the maximum at the frequency near the frequency f=1/(2πTr) [Hz] is indicated using the equations.
In addition, as the amplitude B of the quadrature phase component of the voltage command signal vu* relative to the current command signal iu* is higher, the influence of the voltage error resulting from the inverter 2 is smaller. Accordingly, by setting the frequency f to the frequency at which the amplitude B becomes the maximum, the constants can be measured with higher accuracy. In the present preferred embodiment, when the amplitudes I1 and I2 of the current command signal iu* are set to a constant value I irrespective of the frequencies f1 and f2 at which the inverter 2 feeds the AC power to the induction motor 1, the amplitude B of the quadrature phase component of the voltage command signal vu* relative to the current command signal iu* is a product between the amplitude I of the current command signal iu* and the reactance component X that changes to correspond to the frequency f. Therefore, the frequency at which the amplitude B becomes the maximum, coincides with the frequency at which the reactance component X becomes the maximum. In other words, the amplitude B becomes the maximum near the frequency f=1/(2πTr) [Hz].
Further, in the present preferred embodiment, a lower limit of the frequency at which the constants can be measured with higher frequency can be considered in a manner similar to that of the first preferred embodiment. When a digital processing is performed using a triangular wave comparison type PWM, the lower limit can be considered using the voltage resolution C defined by the equation (19). As apparent from
As shown in
X≈ωL (59).
Accordingly, when the reactance components X1 and X2 corresponding to the two angular frequencies ω1 and ω2 in the frequency band in which the approximate equation (59) is held, the reactance components X1 and X2 satisfy the following approximate equations:
X1≈ω1 L (60), and
X2≈ω2 L (61).
When the approximations of the equations (60) and (61) are satisfied, the value of (ω2X1−1X2) in the equation (44) becomes quite small and close to zero. On the other hand, in order to make the value of (ω2X1−ω1X2) in the equation (44) sufficiently larger than zero, the frequencies f1 and f2 are set to fall within a frequency band equal to or higher than a frequency of 0.2/(2πTr) [Hz]. By so setting, the value of (ω2X1−ω1X2) is sufficiently larger than zero, and the secondary time constant Tr can be measured with higher accuracy. Therefore, it is clear that the frequencies f1 and f2, at which the inverter 2 feeds the AC power to the induction motor 1, needs to be determined based on the value of the secondary time constant Tr so as to measure the secondary time constant Tr, the prima inductance L, and the secondary resistance Rr with higher accuracy.
However, the induction motor constant measuring apparatus according to the resent preferred embodiment is intended to obtain the secondary time constant Tr. Due to this, the value of the secondary time constant Tr is unknown at the time of the step S102 when the first supply of the AC power having the frequency f1 is executed. Taking this into consideration, the value of the frequency 1/(2πTr) is measured for the induction motor having the rated capacity ranging from 1.5 kW to 55 kW. The results of the measurement are shown in
As apparent from
By setting the frequency f1 of the AC power fed in single phase at step S202 shown in
Further, the lower limit of the frequency f, at which the division value B/C that is the ratio of the voltage resolution C of the inverter 2 to the amplitude B of the quadrature phase component of the voltage command signal vu* relative to the current command signal iu* is equal to or higher than 10, is 0.06 Hz. The frequency 0.2/(2πTr) of the induction motor 1 having the rated capacity of 45 kW is also 0.06 Hz. Taking this into consideration, the frequency f1 of the AC power fed at step S202 shown in
If the frequency f is set to be equal to or higher than 0.06 Hz, the influence resulting from the voltage resolution C of the inverter 2 can be advantageously removed. In addition, for the induction motor 1 having the rated capacity ranging at least from 1.5 kW to 45 kW, the value of (ω2X1−ω1X2) in the equation (44) can be advantageously set sufficiently grater than 1, so that the error can be advantageously reduced.
Further, by setting the frequency f1 of the AC power fed at step S202 shown in
As can be seen from the above, with a view of removing the influence resulting from the voltage resolution C of the inverter 2 and the influence resulting from the leakage inductance 1 of the induction motor 1, the inverter 2 feeds the AC power to the induction motor 1 in the frequency range equal to or higher than 0.06 Hz and equal to or lower than 1.5 Hz. By executing this AC power feeding using at least two types of powers, the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr can be measured with higher accuracy even when the induction motor 1 is connected to the load equipment.
Next, the advantageous effect of measuring the secondary time constant Tr, the primary inductance L, and the secondary resistance Rr from the reactance component X1 corresponding to the frequency f1 and the reactance component X2 corresponding to the frequency f2 will be described hereinafter from viewpoints of a voltage error that occurs to the inverter 2.
A voltage error resulting from a dead time voltage within the inverter 2 occurs between the voltage command signal vu* and the voltage vu applied to the induction motor 1 from the inverter 2. In addition, a power loss that occurs when an internal element of the inverter 2 is in an ON state causes a voltage drop, which is referred to as ON voltage, in a switching element, and this leads to a voltage error. According to the present preferred embodiment, however, the voltage errors influence only the resistance component R of the serially combined impedance Z and do not influence any reactance component X.
The resistance component R can be calculated using the following equation by the cross-correlation function in parallel to the measurement of the amplitude B1 of the quadrature phase component of the voltage command signal vu1* based on the current command AC signal iu1* at step S203 shown in
where I denotes a current amplitude value and v1* denotes a voltage command. In addition, T1 is a preset integral time, which is similarly set to the integral time T1 in the equation (50). Referring further to
where Rbase denotes a theoretical value of the resistance component R and Xbase denotes a theoretical value of the reactance component X. In addition, Rm denotes a measured value of the resistance component R and Xm denotes a measured value of the reactance component X. The theoretical values Rbase and Xbase are calculated by substituting known true values of the primary resistance Rs, the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr of the induction motor 1 having the rated capacity of 3.7 kW, into the equations (37) and (38). As apparent from
Therefore, if the reactance components X of the serially combined impedance of the equivalent circuit of the induction motor 1 corresponding to the two frequencies, respectively, are calculated by feeding the single-phase AC powers having the two frequencies in a time division manner, the primary inductance, the secondary resistance, and the secondary time constant can be measured with higher accuracy without any influence of the errors resulting from the dead time voltage within the inverter 2 and the ON voltage of the switching element.
In addition in the present preferred embodiment, in the process of measuring the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr, the value of the primary resistance Rs is unnecessary. That is, the measurement of the primary resistance Rs can be omitted. Even if the primary resistance Rs is measured separately, it is advantageously possible to prevent the influence of the measurement error in the primary resistance Rs from being exerted on the accuracy for the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr.
Thus, the constant calculation controller 5A calculates the reactance components X of the serially combined impedance of the equivalent circuit of the induction motor 1 corresponding to at least two frequencies, respectively. The error resulting from the dead time voltage within the inverter 2 and that resulting from the ON voltage of the switching element appear in the resistance component R of the serially combined impedance of the equivalent circuit of the induction motor 1. By executing this calculation, the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr can be measured with higher accuracy without any influence of the primary resistance error as well as the errors resulting from the dead time voltage within the inverter 2 and the ON voltage of the switching element even when the induction motor 1 is connected to the load equipment.
In addition, by allowing the inverter 2 to feed the AC power within the above frequency range twice, the values of the current amplitudes I1 and I2 and the frequencies f1 and f2 can be set to desired values, respectively. Therefore, the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr can be measured with higher accuracy even when the induction motor 1 is connected to the load equipment.
In the sixth preferred embodiment, the constants of the induction motors 1 are calculated from the reactance components X of the serially combined impedance of the equivalent circuit of the induction motor 1 corresponding to the two frequencies f. However, the present invention is not limited to this. The constants of the induction motor 1 may be calculated from the reactance components X of the serially combined impedance of the equivalent circuit of the induction motor 1 corresponding to three or more frequencies f (this embodiment will be referred to as “a modified preferred embodiment of the sixth preferred embodiment” hereinafter).
For example, besides the reactance components X1 and X2 corresponding to the frequencies f1 and f2, a reactance component X3 corresponding to a frequency f3 different from the frequencies f1 and f2 is measured by the same method as that for measuring the reactance components X1 and X2. In other words, as combinations of the frequency f and the reactance component X, three sets (f1, X1), (f2, X2), and (f3, X3) can be measured. Using arbitrary two out of thee three combinations, the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr are calculated from the equations (44) to (46). In addition, results of the calculations are set as measured values of the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr.
When the reactance components corresponding to three frequencies, there are three methods for selecting two out of the three sets (f1, X1), (f2, X2), and (f3, X3). Accordingly, the maximum of three sets of the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr can be measured. The average values of the respective three constants L, Rr, and Tr as thus obtained may be calculated, and the calculated average values may be set as the measured values of the respective constants L, Rr, and Tr. By thus calculating the average values of the plural constants L, Rr, and Tr measured as mentioned above, respectively, the constant measurement accuracy can be further improved.
Moreover, even when reactance components corresponding to four or more frequencies are measured, the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr can be calculated by the same method as that for calculating the reactance components corresponding to the three frequencies.
In the sixth preferred embodiment, the feeding of the AC power is executed twice, i.e., at steps S202 and S205 shown in
If the signal source 10 shown in
iu3*=I01 cos(2πf1t)+I02 cos(2πf2t) (65),
where I01 denotes a current amplitude of the component having the frequency f1, and I02 denotes a current amplitude of the component having the frequency f2.
At step S301 shown in
Next, at step S303, the constant calculation controller 5A calculates and measures a reactance component X1 corresponding to the frequency f1. At step S304, the constant calculation controller 5A calculates and measures a reactance component X2 corresponding to the frequency f2. In this case, a measurement principle for measuring the reactance components X1 and X2 at steps S303 and S304, respectively, will be described.
At step S302 shown in
where T01 denotes a preset integral time. In the equation (66), the integral time T01 may be set to an integer multiple of a cycle 1/f1. Likewise, an amplitude B02 of a quadrature phase component corresponding to the frequency f2 of the voltage command signal vu3* based on the current command signal iu3* is expressed by the following equation using the cross-correlation function:
where T02 denotes a preset integral time. In the equation (67), the integral time T02 may be set to an integer multiple of a cycle 1/f2. Therefore, the reactance component X1 corresponding to the frequency f1 and the reactance component X2 corresponding to the frequency f1 are calculated by the following equations, respectively:
X1=B01÷I01 (68), and
X2=B02÷I02 (69).
Referring back to the flowchart of
In the seventh preferred embodiment, similarly to the sixth preferred embodiment, the quadrature phase components of a voltage based on not the current command signal iu* but the current iu detected by the current detector 3 may be calculated, and their amplitudes values may be set as B01 and B02, respectively.
In the seventh preferred embodiment, it suffices that the feeding of the AC power is executed at least once. Therefore, as compared with the sixth preferred embodiment, the constants of the induction motor 1 can be measured in a shorter time.
As can be seen from the above, with a view of removing an influence resulting from a voltage resolution of the inverter 2 and an influence resulting from a leakage inductance of the induction motor 1, the inverter 2 feeds the superimposed AC power including at least two types of frequency components to the induction motor 1. By executing the feeding of this superimposed AC power, and by setting the frequencies f1 and f2 of the power superimposed at step S302 shown in
In addition, the lower limit of the frequency at which a division value B/C that is a ratio of the voltage resolution C of the inverter 2 to an amplitude B of a quadrature phase component of a voltage command signal vu* relative to the current command signal iu* is equal to or higher than 10 is 0.06 Hz The frequency 0.2/(2πTr) of the induction motor having a rated capacity of 45 kW is also 0.06 Hz. Taking this into consideration, the frequencies f1 and f2 of the AC power superimposed at step S302 shown in
Moreover, by setting the frequencies f1 and f2 of the power superimposed at step S203 to fail within the range equal to or higher than 0.06 Hz and equal to or lower than 1.2 Hz, the reactance components X1 and X2 corresponding to the frequencies f1 and f2, respectively, can be measured for the induction motor 1 employed in, at least, an elevator with higher accuracy. As a result, the secondary time constant Tr, the primary inductance L, and the secondary resistance Rr of the induction motor 1 employed in, at least, the elevator can be measured in a shorter time with higher accuracy.
Further, by superimposing the AC powers having two types of frequency components equal to or higher than 0.006 Hz and equal to or lower than 1.5 Hz and feeding the superimposed AC power at least once, the values of the current amplitudes I01 and I02 and the frequencies f1 and f2 can be set to desired values, respectively, and this leads to further improvement of the measurement accuracy.
In the sixth preferred embodiment, the current iu of the induction motor 1 is controlled so as to substantially coincide with the current command signal iu* based on the current command signal iu* outputted from the signal source 10, and the inverter 2 feeds the corresponding AC power to the induction motor 1 at steps S202 and S205 shown in
An apparatus controller 4B, which is configured by, for example, a digital calculator, includes a signal source 8A and a sign inverter 13. In the apparatus controller 4B, the signal source 8A generates a voltage command signal vu* and output the generated signal to the inverter 2, a constant calculation controller 5B, and the sign inverter 13. The sign inverter 13 calculates a current command vv* after sign inversion by multiplying the inputted current command signal vu* by (−1), and outputs the calculated current command vv* to the inverter 2. Accordingly, the apparatus controller 4B calculates voltages vu* and vw* to be applied to the induction motor 1 and outputs the calculated voltages to the inverter 2. Further, the constant calculation controller 5B, which is configured by, for example, a digital calculator, calculates and outputs constants of the induction motor 1 from the relationship between the voltage command signal vu* from the signal source 8A and the current iu detected by a current detector 3 when the single-phase AC power is fed to the induction motor 1.
Referring to
At step S402 shown in
vua*=Va cos(2πf1t) (70).
It is assumed that the current of the induction motor 1 at this time is iua, an amplitude Ba of a quadrature phase component of the voltage command signal vua* based on the current iua is expressed by the following equation using a cross-correlation function.
where Ta denotes a preset integral time. In the equation (71), the integral time Ta may be set to an integer multiple of a cycle of the AC signal vua*. Since the amplitude Ia of the current iua can be measured at step S403 shown in
X1=Ba÷Ia (72).
Referring back to the flowchart of
vub*=Vb cos(2πf2t) (73).
It is assumed that the current of the induction motor 1 at this time is iub, an amplitude Bb of a quadrature phase component of the voltage command signal vub* based on the current iub is expressed by the following equation using a cross-correlation function:
where Tb denotes a preset integral time. In the equation (74), the integral time Tb may be set to an integer multiple of a cycle of the AC signal vub*. Since the amplitude Ib of the current iub can be measured at step S407, and the quadrature phase component Bb of the voltage based on the current iub can be calculated using the equation (74), the reactance component X2 corresponding to the frequency f2 can be calculated using the following equation:
X2=Bb÷Ib (75).
Referring back to the flowchart of
In the eighth preferred embodiment, the deviation amplifier 12 required in the sixth preferred embodiment is unnecessary, so that the configuration of the induction motor constant measuring apparatus can be simplified. In addition, the difference of the eighth preferred embodiment from the sixth preferred embodiment is that the inverter 2 feeds the AC power to the induction motor 1 in the frequency range shown in the sixth preferred embodiment based on not the current command signal iu* but the voltage command signal vu*. The eighth preferred embodiment can, therefore, exhibit the same functions and advantages as those of the sixth preferred embodiment.
In the sixth to the eighth preferred embodiments, the inverter 2 opens single phase so as to feed the single-phase AC power to the induction motor 1. However, the present invention is not limited to this. It suffices that the rotation magnetic field is not generated in the induction motor 1. For example, the V-phase voltage command signal vu* and the W-phase voltage command signal vw* expressed by the equations (34) and (35), respectively, as well as the U-phase voltage command signal vu* may be calculated and applied to the inverter 2 instead of opening single phase (this embodiment will be referred to as “a ninth preferred embodiment” hereinafter).
(1) An apparatus controller 4C that replaces the apparatus controller 4A includes a multiplier 13a that multiplies a current command signal vu* by (−½), calculates a current command signal vv*, and that outputs the calculated signal to an inverter 2, and a multiplier 13b that multiplies the current command signal vu* by (−½), calculates a current command signal vw*, and that outputs the calculated signal to the inverter 2 in place of the sign inverter 13 that multiplies the voltage command signal vu* from the deviation amplifier 12 by (−1), calculates the voltage command signal vv*, and then, outputs the calculated signal to the inverter 2.
(2) The induction motor 1 and the inverter 2 are connected to each other by three phases.
According to the ninth preferred embodiment configured as mentioned above, the V-phase voltage command signal vu* and the W-phase voltage command signal vw* as expressed by the equations (34) and (35), respectively, are calculated and applied to the inverter 2. Then the inverter 2 can feed the single-phase AC power to the induction motor 1, and the constant calculation controller 5C calculates electric constants of the induction motor 1 based on the current command signal iu* and the voltage command signal vu*. As a result, a work for opening single phase of a connection connected to the induction motor 1 from the inverter 2 can be omitted.
In the sixth preferred embodiment, there is no setting guideline regarding the amplitudes I1 and I2 of the current command signal iu* set at steps S202 and S205 shown in
where P100 denotes a rated capacity of an induction motor 1, I100 denotes a rated current thereof, V100 denotes a rated voltage thereof, F100 denotes a rated frequency thereof, N100 denotes the rated number of rotations, and Pm denote the number of pole pairs thereof. These values are described in the face plate of the induction motor 1. In addition, in the equation (76), H1, H2, H3, and H4 are preset constants, which are values as obtained empirically from the face plates of various induction motors 1.
According to the tenth preferred embodiment configured as mentioned above, by setting amplitudes I1 and I2 of the current command signal iu* to values corresponding to the rated exciting current, the primary inductance L at the amplitude of the rated exciting current optimum when the induction motor 1 is vector-controlled can be advantageously measured. In addition, by calculating the amplitudes I1 and I2 of the current command signal iu* using the equation (76), there can be an advantageous effect that the amplitude of the rated exciting current can be estimated.
In the tenth preferred embodiment, the amplitudes I1 and I2 of the current command signal iu* set at steps S202 and S205 shown in
100=√{square root over (1+4π2f2Tr2)}I0 (77).
The reason for giving the amplitude I of the current command signal iu* by I00 in the equation (77) will be described below. In the T type equivalent circuit of the induction motor 1 in the stopped state shown in
Accordingly, when the amplitude I of the current command signal iu* is given by the equation (77), the amplitude of the current flowing in the exciting circuit becomes I0. It is noted, however, that a value of the secondary time constant Tr is necessary so as to set the amplitude I of the current command signal iu* in the equation (77). However, an induction motor constant measuring apparatus according to the present preferred embodiment is intended to obtain the secondary time constant Tr. Due to this, the value of the secondary time constant Tr is unknown at the time of the step S202 shown in
In the sixth preferred embodiment, the signal source 10 outputs the current command signals (AC signals) iu* at steps S202 and S205 shown in
iu1*=I001{Kdc1+cos(2πf1t)} (79), and
iu2*=I002{Kdc2+cos(2πf2t)} (80),
where I001 and I002 denote amplitudes of a AC current component, and Kdc1 and Kdc2 denote arbitrary DC components. If the DC components Kdc1 and Kdc2 are set to be equal to or larger than 1 or equal to or smaller than −1, the signs of the current command signals iu1* and iu2* are always equal to each other irrespectively of a time t. In addition, the currents I001 and I002 may be set to either the same value as or different values from each other based on the method shown in the eleventh preferred embodiment.
As mentioned above, according to the present preferred embodiment, the signs of the current command signals iu1* and iu2* are set to be always equal to each other irrespectively of the time t, and a signal source 10 outputs the current command signals iu1* and iu2* calculated using the equations (79) and (80), so that there can be obtained a advantageous effect that any influence of a voltage error resulting from a dead time voltage can be advantageously avoided.
In the sixth preferred embodiment, the signal source 10 outputs the current command signals iu* at steps S202 and S205 shown in
A measurement principle for measuring a reactance component X corresponding to a frequency f at which a current command signal iu* is a rectangular wave signal will be described hereinafter.
A signal source 10 shown in
where a fundamental wave component iubase* of the current command signal iusq* is given by the following equation:
In this case, it is assumed that a voltage command signal vu* to the inverter 2 and a terminal voltage vu of the induction motor 1 are vusq* and vusq, respectively. Assuming that the voltage command signal vusq* and the terminal voltage vusq of the induction motor 1 are controlled so as to substantially coincide with each other, an amplitude Bsq of a quadrature phase component regarding the frequency f of the voltage command signal vusq* based on the fundamental wave component iubase* of the current command signal iusq* is expressed by the following equation using a cross-correlation function:
where Tsq denotes a preset integral time. In the equation (83), the integral time Tsq may be set to an integer multiple of the cycle 1/f. In addition, in the equation (83), the higher harmonic component other than the frequency f component of the voltage command signal vusq* is removed. A reactance component X corresponding to the frequency f can be, therefore, calculated using the following equation:
In the respective preferred embodiments mentioned above, positive or negative signs of the voltage errors resulting from the dead time voltage within the inverter 2 and from the ON voltage of the switching element are inverted at a timing at which a positive or negative sign of the current is inverted, and an error occurs between the voltage command signal vu* near a current zero cross and the terminal voltage vu of the induction motor 1, accordingly. Taking these situations into consideration, a method for calculating the amplitude B of the quadrature phase component of the voltage command signal vu* based on the current command signal iu* by removing an interval near the current zero cross from a set integral interval when calculating the amplitude B (e.g., when calculating the amplitude B using the equation (50) at step S203 shown in
It is assumed as follows. A signal source 10 shown in
iuc*=Ic cos(2πft) (85).
In this case, a voltage command signal vu* of the inverter 2 and a terminal voltage vu of the induction motor 1 are assumed as vuc* and vus, respectively. It is assumed that the voltage command signal vuc* and the terminal voltage vuc of the induction motor 1 are controlled so as to substantially coincide with each other. It is noted, however, that when an amplitude Bc of a quadrature phase component of the voltage command signal vus* based on the AC signal iuc* is calculated using a cross-correlation function, an interval near a current zero cross where the amplitude of the current command signal iuc* becomes equal to or lower than ±K% of the amplitude Ic is removed from an integral range. That is, the calculation expressed by the following equation is carried out:
where a coefficient Kc is expressed by the following equation:
where Tc denotes a preset integral time and includes an integral range Tc0 to be removed. In addition, Tc0 denotes an integral range (a time interval for which |cos(2πft)|<K<100 is satisfied) to be removed from the integral time Tc. In the equation (86), the integral time Tc may be set to an integer multiple of a cycle of the AC signal iuc*. A ratio of the removed integral range Tc0 to the whole integral time interval Tc is calculated. If K=5%, the ratio is 3.2%, and if K=10%, the ratio is 6.4%.
Alternatively, a correction coefficient Jc may be set in advance, and the amplitude Bc may be calculated using the following equation in place of the equation (86):
Accordingly, the a reactance component X corresponding to the frequency f can be calculated as expressed by the following equation by using the amplitude Bc calculated by the equation (86) or (88):
X=BC÷Ic (89).
In the sixth preferred embodiment, the current command signal iu* is given as the sinusoidal wave AC signal In the thirteenth preferred embodiment, the current command signal iu* is given as the rectangular wave AC signal. However, the present invention is not limited to these. As long as currents and voltages corresponding to at least two types of frequencies f1 and f2 for the current command signal iu* or the current of the induction motor 1 and the voltage command signal vu* can be calculated, and amplitudes and phases of the currents and voltages can be calculated, an in,put signal given as the current command signal iu* or the voltage command signal vu* may be a modulation wave such as an AM (amplitude modulated) wave or an FM (frequency modulated) wave at least one of the frequency and the amplitude of which is regularly changed to correspond to the time (this embodiment will be referred to as “a fifteenth preferred embodiment” hereinafter).
It is assumed that a signal source 10 shown in
In the present preferred embodiment, an amplitude Ifd of a frequency fd component of the current command signal iud* relative to a phase A of a sinusoidal wave having an amplitude 1 is expressed by the following equation. In the following equation, the current iud of the induction motor 1 may be used in place of the current command signal iud*:
where Tfd denotes a preset integral time and Δ denotes a preset phase. In this case, an amplitude Vfd of a frequency fd component of the voltage command signal vud* relative to a quadrature phase of the phase Δ of the sinusoidal wave having the amplitude 1 is expressed by the following equation:
where Δ is set to have the same value as that in the equation (90). Therefore, a reactance component X corresponding to a frequency fd is calculated as expressed by the following equation:
X=Vfd÷Ifd (92).
As mentioned above, according to the present preferred embodiment, by calculating the reactance components X corresponding to at least two types of frequencies in a frequency range equal to or higher than 0.006 Hz and equal to or lower than 1.5 Hz, respectively, the primary inductance L, the secondary resistance Rr, and the secondary time constant Tr can be calculated. Therefore, the present preferred embodiment has such an advantageous effect that the degree of freedom of the input signal given as the current command signal iu* or the voltage command signal vu* can be improved.
In the preferred embodiments mentioned above, the apparatus for measuring the constants of the induction motor 1 has been described. However, the present invention is not limited to this. The present invention can be applied to a synchronous motor (this embodiment will be referred to as “a sixteenth preferred embodiment” hereinafter).
Referring to
In the preferred embodiments mentioned above, the constant calculation controllers 5, 5A, and 5B use as voltage information, the voltage command signals from the apparatus controllers 4, 4A, and 4B, respectively The present invention is not limited to this. A voltage detector that measures the terminal voltage of the induction motor 1 may be provided, and an output signal from the voltage detector may be used in place of the voltage command signal from the apparatus controller 4, 4A or 4B, as the voltage information (this embodiment will be referred to as “a seventeenth preferred embodiment” hereinafter). The seventeenth preferred embodiment can exhibit the same functions and advantageous effects as those as mentioned above.
In the preferred embodiments mentioned above, the inverter 2 feeds the single-phase AC power having the frequency equal to or higher than 0.2 Hz and equal to or lower than 1.5 Hz at least once, and this leads to that the primary inductance (or mutual inductance) and the secondary resistance can be measured with higher accuracy. In each of the preceding preferred embodiments, the rated exciting current is necessary. However, if the rated values described on the face plate of the induction motor 1 include errors, the method for calculating the rated exciting current based on the face plate values according to the tenth preferred embodiment causes errors in measured values. According to the present preferred embodiment, a single-phase AC power having a frequency equal to or higher than 0.2 Hz and equal to or lower than 1.5 Hz is fed at least at two current amplitudes, and this leads to accurate measurement of a rated exciting current and a mutual inductance.
V0=2π×F100×Ls×I* (93)
When a relationship between the current amplitude and the primary inductance (or mutual inductance) measured as shown in
I100=(I1×V100−I2×V100+I2×V1−I1×V2)÷(V1−V2) (94), and
Ls0=(I100×L1−I2×L1−I100×L2+I1×L2)÷(I1−I2) (95),
where Ls1 denotes a first inductance relative to a first current amplitude I1, and Ls2 denotes a second inductance relative to a second current amplitude I2. In addition, V100 denotes the rated voltage of the induction motor 1, and voltages V1 and V2 corresponding to the current amplitudes I1 and I2 are expressed by the following equations.
V1=2π×F100×Ls1×I1 (96), and
V2=2π×F100×Ls2×I2 (97).
In addition, when the secondary resistance Rs is measured based on each of the two current amplitudes I1 and I2 and the secondary resistances Rr of the two measurement results are Rr1 and Rr2, a secondary resistance Rr0 may be recalculated using the following similar equation:
Rr0=(I100×Rr1−I2×Rr1−I100×Rr2+I1×Rr2)÷(I1−I2) (98),
where Rr1 denotes a first secondary resistance relative to the first current amplitude I1, and Kr2 denotes a second secondary resistance relative to the second current amplitude I2.
As mentioned above, in the induction motor constant measuring apparatus according to the present preferred embodiment, the inverter 2 feeds the single-phase AC power at least at two current amplitudes in the frequency range equal to or higher than 0.006 Hz and equal to or lower than 1.5 Hz. Therefore, it is possible to calculate the relationship between current and inductance. As a result, even when the rated exciting current value is inaccurate, an exciting current value at which a desired voltage is applied at a desired frequency during operation can be calculated. In addition, even for the induction motor 1 the inductance value of which is changed by the magnetic saturation the inductance corresponding to the exciting current at which the desired voltage is applied at the desired frequency during operation can be calculated.
In the eighteenth preferred embodiment, the inverter 2 feeds the single-phase AC power at least at two current amplitudes in the frequency range equal to or higher than 0.006 Hz and equal to or lower than 1.5 Hz, and the relationship between current and inductance is calculated. However, the present invention is not limited to this. The inverter 2 may feed a single-phase AC power at least at two frequencies in a frequency range equal to or higher than 0.006 Hz and equal to or lower than 1.5 Hz, the feeding of single-phase AC power may be executed at least at two current amplitudes, and the relationship between current and inductance may be calculated.
Referring to
As mentioned above, according to the present preferred embodiment, even when the rated exciting current value is inaccurate, an exciting current value I110 and an inductance value Ls100 when a desired voltage is applied at a desired frequency during operation can be calculated with higher accuracy based on the two sets of measured values (Ls1, Rr1) and (Ls2, Rr2) measured at current amplitudes different from each other using a method similar to the constant measuring method according to the eighteenth preferred embodiment. In other words, substituting the first amplitude I1, the second amplitude I2, the first inductance value Ls1, and the second inductance value Ls2 into the equations (93) and (94) according to the eighteenth preferred embodiment, the rated exciting current amplitude I100 and the inductance Ls100 can be calculated. When the frequency or amplitude is changed with a lamp function such as those from 3 to 4 seconds, from 6 to 7 seconds, and from 8 to 9 seconds as shown in
In the preferred embodiments mentioned above, the current command signal iu* which reaches a pea value at a power-feeding start time t=0 [sec] is applied. However, in the induction motor 1, a time constant of a magnetic flux is generally higher than that of a current. Due to this, in order to measure the constants with higher accuracy, it is preferable to measure the reactance component X using the voltage command signal vu* after the magnetic flux becomes a stationary state from start of power-feeding
Therefore, according to the present preferred embodiment, the current command signal iu* is applied as expressed by the following equation so as to solve the above problem and to feed a current iu when the secondary magnetic flux φur becomes the stationary state right after the start of power-feeding to the induction motor 1:
iu*=Iamp sin(2πft+(2πfTr+kπ)) (99),
where “t” denotes a time with the power-feeding start time set to t=0 [sec], Iamp denotes a current amplitude [A] of the current command signal iu*, f denotes a frequency [Hz] of the current command signal iu*, Tr denotes a secondary time constant [sec], and “k” denotes any integer.
The reason for stabilizing the secondary magnetic flux φur into the stationary state right after the start of power-feeding by applying the current command signal iu* expressed by the equation (99) to the inverter 2 will be described hereinafter.
In order to stabilize the secondary magnetic flux φur right after the start of power-feeding, it suffices that the secondary magnetic flux φur becomes zero at the start of power-feeding and may rise in a sinusoidal fashion relative to the time t. To this end, the current command signal iu* which enables the secondary magnetic flux φur to become zero at the start of power-feeding is obtained. A relational equation between the current iu and the secondary magnetic flux φur is expressed as follows:
As apparent from the equation (100), the secondary magnetic flux φur which becomes zero right after the start of power-feeding is expressed by the following equation:
φur=φamp sin(2πft) (101),
where φamp denotes an amplitude of the secondary magnetic 15 flux. The current iu when the secondary magnetic flux φur is expressed by the equation (101) is expressed by an equation (102) from the relationship between the equations (100) and (101). When it is assumed that 2πfTr<<1 is satisfied, an approximate equation (103) is used:
Accordingly, by applying the current command signal iu* to the inverter 2 so that the current iu the phase of which is (2πfTr+kπ) [rad] at the power-feeding start time t=0 [sec] as expressed in the equation (102) flows in the induction motor 1, the secondary magnetic flux fur becomes zero right after the start of power-feeding.
It is noted that the AC rotary machine constant measuring apparatus shown in the present preferred embodiment is intended to obtain the secondary time constant Tr, and the secondary time constant Tr is, therefore, unknown. According to the present preferred embodiment, a design value or an approximate value is used as an estimated value of the secondary time constant Tr. As can be seen from the above, by applying the current command signal iu* which enables the secondary magnetic flux to become approximately zero at the start of power-feeding as expressed by the equation (99), there can be obtained such advantageous effects that a settling time before the secondary magnetic flux fur becomes the stationary state can be shortened, the measurement accuracy right after the start of power-feeding can be improved, and the reactance component X can be measured with high accuracy.
As mentioned above, in the AC rotary machine constant measuring apparatus according to the present preferred embodiment, the inverter 2 feeds the sinusoidal wave current at which the secondary magnetic flux becomes approximately zero at the start of power-feeding to the induction motor 1 so as to shorten the settling time before the secondary magnetic flux becomes the stationary state, and to improve the measurement accuracy right after the start of power-feeding. By feeding this current to the induction motor 1, the settling time before the magnetic flux becomes the stationary state can be shortened, and the measurement accuracy right after the start of power-feeding can be improved. When
In the preferred embodiments mentioned above, the apparatus for measuring the constants of the induction motor 1 or the synchronous machine has been described. However, the present invention is not limited to this. The constant measuring method according to each of the preferred embodiments mentioned above can be easily applied to an apparatus for measuring constants of a generator of one of these apparatuses. Accordingly, the constant measuring method according to each of the preferred embodiments can be widely applied to AC rotary machines including the induction motor, the synchronous motor, and the synchronous generator.
As mentioned above in detail, according to the AC rotary machine constant measuring apparatus of the present invention, the measuring apparatus can measure electric constants such as the primary inductance, the secondary resistance and the secondary time constant of the AC rotary machine having a rated capacity of, for example, at least 1.5 kW to 280 kW with higher accuracy than that of the prior art, even when the AC rotary machine is connected to a load equipment or machine. In addition, the measuring apparatus of the present invention can quickly measure the electric constants of the AC rotary machine, and can comfortably measure them within quite a shorter time without making the machine user has any consciousness of the waiting time.
Number | Date | Country | Kind |
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2004-213124 | Jul 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/19584 | 12/28/2004 | WO | 1/16/2007 |