The present invention generally relates to a device that is realized by a magnetic energy recovery switch connected between an AC power source and a load, and controls the load voltage and current.
There has been a disclosed technology by which a magnetic energy recovery switch (hereinafter referred to as MERS) is inserted between an AC power source and a load so as to advance the phase of current and control the load voltage (see Japanese Patent Application Laid-Open No. 2004-260991, for example).
The MERS includes four reverse-conductive type semiconductor switches, and needs four gate control signals to be generated (The MERS of this aspect will be hereinafter referred to as the full-bridge MERS).
On the other hand, it is already known that there has been a simplified MERS circuit of a horizontal-half type (hereinafter referred to as the horizontal-half MERS) that includes only two reverse-conductive type semiconductor switches, though the function of the full-bridge MERS is partially limited (see Japanese Patent Application Laid-Open No. 2007-058676, for example).
In the horizontal-half MERS, a circuit formed by connecting two reverse-conductive type semiconductor switches in anti-series is connected in parallel to a capacitor that stores the magnetic energy. The limitation of the horizontal-half MERS is that, even if the gates of all the reverse-conductive type semiconductor switches are switched off, current flows into the capacitor, and the load current cannot be shut off completely. However, the horizontal-half MERS has the advantage that the number of required components is small, and has no problems as a MERS for voltage control and power factor control. If power MOSFETs are used as the reverse-conductive type semiconductor switches in the horizontal-half MERS, the source terminals of the power MOSFETs can be connected to each other in the direction in which the two reverse-conductive type semiconductor switches are connected in anti-series. With this arrangement, the gates of the two power MOSFETs can be driven by a common gate power source, and accordingly, the circuit is simplified. However, the phase of the gate control signal needs to be controlled.
If the number of semiconductor switch elements constituting the AC switch circuit is two, and the method of controlling the gates of the semiconductor switch elements is simple, the horizontal-half MERS can become a widely-used AC switch, like AC switches that use thyristors or triacs and are widely used as AC voltage control devices. The horizontal-half MERS can characteristically realize an AC switch that adjusts an AC voltage, using a leading current, as opposed to a conventional AC triac device. That is, the horizontal-half MERS can realize a dual circuit, as opposed to an AC triac device.
An even simpler version of the horizontal-half MERS with a limited load current shut-off function of the full-bridge MERS including four reverse-conductive type semiconductor switches is used to provide the function to recover magnetic energy, the function to control advance of the phase of current, and the function of a capacitance-variable capacitor. In this manner, the range of use of entire magnetic energy recovery switches is to be made wider.
The present invention aims to provide an AC voltage control device realized by a novel magnetic energy recovery switch that allows use of not only reverse-conductive type semiconductor switches but also other self-turn-off semiconductor devices by reducing the number of reverse-conductive type semiconductor switches from four of the full-bridge MERS to two, and implementing a simpler gate control method.
The present invention provides an AC voltage control device that is inserted between an AC power source and a load, performs a control operation to increase and decrease the load voltage, and has a variable reactance voltage generating function. The above object of the present invention is achieved by the AC voltage control device that comprises: a variable reactance voltage generator circuit that includes an AC switch circuit and a capacitor that is connected in parallel to the AC switch circuit and stores the magnetic energy when a current of the AC switch circuit is shut off, the AC switch circuit including two reverse-conductive type field effect transistors (hereinafter referred to as the FETs), the source of a first FET of the two FETs being connected to the source of a second FET of the two FETs (i.e. “anti-series connection”); a control unit that supplies a control signal to the respective gates of the first and second FETs, and controls switching on and off of the AC switch circuit; and a capacitor-voltage zero detection circuit that detects the time when the voltage of the capacitor becomes almost zero, and transmits an ON signal about the AC switch circuit to the control unit.
The control unit causes the capacitor to store (charge the capacitor) and recover (discharge the capacitor) the magnetic energy when the current is shut off to generate a reactance voltage by simultaneously switching off the two FETs of the AC switch circuit a predetermined period of time after simultaneously switching on the two FETs at the time of receipt of the ON signal, the control unit adjusting the increase and the decrease of the load voltage by varying the reactance voltage through adjustment of the predetermined period of time.
The above object of the present invention is also achieved by replacing the AC switch circuit with an AC switch circuit that includes diode bridges and a self-turn-off semiconductor switch such as a GTO thyristor, an IGBT, an IEGT, a GCT thyristor, or a power MOSFET, the self-turn-off semiconductor switch being connected between the DC terminals of the diode bridges, or by replacing the AC switch circuit with an AC switch circuit that includes a triac or two thyristors connected in anti-parallel to each other.
Further, the above object of the present invention is effectively achieved by connecting a surge absorber circuit in series to the capacitor in the variable reactance voltage generator circuit, the surge absorber circuit being formed by connecting a resistor and a coil in parallel to each other.
The following is a description of embodiments of the present invention, with reference to the accompanying drawings. Like components, parts, and processes illustrated in the respective drawings are denoted by like reference characters, and explanation of them will not be repeated more than once. Those embodiments do not limit the invention but are merely examples, and all the features and the combinations of them described below as embodiments are not necessarily essential to the invention.
According to the present invention, a MERS connecting a capacitor and an AC switch circuit in parallel to each other is connected between an AC power source and a load, and the AC switch circuit is switched on when the voltage of the capacitor becomes zero, which occurs twice in each cycle of the AC power source. The current flowing in the capacitor is bypassed to the AC switch circuit, and the reactance voltage is reduced to adjust the load voltage. Accordingly, there is no need to control switching on and off of the gates of the reverse-conductive type semiconductor switches with a pulse synchronized with the source voltage as in the full-bridge MERS and the horizontal-half MERS.
That is, when the voltage of the capacitor is zero, the reverse-conductive type semiconductor switches are switched on, and the current flowing into the capacitor bypasses the capacitor. Accordingly, the operation of the horizontal-half MERS can be controlled by adjusting the period of time during which the current bypasses the capacitor. With this arrangement, there is no need to detect the phase of the source voltage to control the gates of the reverse-conductive type semiconductor switches, which is a significant feature of the present invention.
Also, since the two reverse-conductive type semiconductor switches connected in anti-series to each other are simultaneously switched on and off, only one gate control circuit suffices, which is an advantage of the present invention. Furthermore, in a case where power MOSFETs are used as the reverse-conductive type semiconductor switches, the gates are on at the time of reverse conduction. Therefore, a synchronous rectifying operation is performed to make the conduction resistance lower than that in a case where only the parasitic diodes are energized. The conduction loss can be minimized, and accordingly, the conduction loss of the AC switch circuit can be made advantageously reduced.
Receiving the signal from the capacitor-voltage zero detection circuit 6, the gate control circuit 5b determines the timing to start generating a pulse. The time equivalent to the pulse width set here is 3.98 ms, for example, and the capacitor 2 is short-circuited during that time.
In a case where the load has only a low power factor without the power-factor improving capacitor Cpf, the value of the capacitance of the capacitor 2 should be made smaller than the condition for resonance with the inductance L of the load 3, to switch the reverse-conductive type semiconductor switches on and off without voltage and current when the voltage of the capacitor 2 reaches zero after the capacitor 2 release charges as the polarity of the current is reversed. Here, the capacitance of the capacitor is set at 10 μF.
In the simulated circuit illustrated in
In the present invention, the time when the voltage of the capacitor 2 is zero is detected, and the AC switch circuit is then switched on. The relationship between the ON time and the load voltage is illustrated below.
In the case illustrated in
With an AC voltage control device according to the present invention, the number of semiconductor switch elements forming an AC switch circuit can be reduced, and there is no need to perform switching in synchronization with detection of the phase of the voltage of the AC power source. Accordingly, the circuit can be simplified. Also, since the two FETs can be simultaneously switched on and off by one gate control circuit, the gate pulse generator circuit can also be simplified. Also, triacs, thyristors, and the like can be used as the semiconductor switch elements forming the AC switch circuit.
The MERS according to the present invention is a magnetic energy recovery switch that stores the magnetic energy of current in a capacitor, and recovers the energy in a load without loss. This MERS has novel aspects and involves a novel control method. Unlike thyristors and triacs as conventional AC switches, the horizontal-half MERS is capable of controlling the load voltage with a capacitor connected in parallel to the AC switch circuit, without intermission of the load current.
For the above described reason, continuous brightness control can be performed where the AC voltage control device according to the present invention is used in an electric-discharge lamp having inductive properties, such as a fluorescent lamp, a mercury lamp, or a sodium vapor lamp. Specifically, in the simulated circuit illustrated in
In a case where the inductive load to be connected is an induction motor, the load voltage can be increased and can be decreased by the AC voltage control device according to the present invention. Thus, the AC voltage control device may be readily used in an electric motor control system that controls outputs of an electric motor.
In the conventional full-bridge MERS, the respective gates of the four reverse-conductive type semiconductor switches need to be driven. In Embodiment 1 of the AC voltage control device according to the present invention illustrated in
Also, in the AC voltage control device according to the present invention, a simple common-grounded gate pulse generator circuit can be used to simultaneously switch the two reverse-conductive type semiconductor switches on. In a case where power MOSFETs are used as the reverse-conductive type semiconductor switches, when the gates are switched on at the time of reverse conduction, the conduction resistance becomes lower than the conduction resistance in the parasitic doped conduction. Accordingly, the conduction loss becomes even smaller.
Although the present invention is applied to single-phase circuits in the above description, the present invention can of course be applied to a three-phase AC power source by inserting the novel aspect of horizontal-half MERS to each phase of the three-phase AC power source. By performing control in each phase, it is possible to cope with a three-phase unbalanced voltage. In such a case, the current triple harmonic caused by star-delta transform is advantageously eliminated. Accordingly, a multiphase AC power source stabilizing system that eliminates an unbalanced voltage can be realized by inserting the AC voltage control device according to the present invention to each phase of a multiphase AC power source such as a three-phase AC power source.
A harmonic generation preventing system that eliminates the current triple harmonic caused by star-delta transform can also be realized by inserting the AC voltage control device according to the present invention to each phase of a three-phase AC power source.
In a case where the power factor of the load has already been improved, the AC voltage control device according to the present invention cannot increase the load voltage any more. However, if the load voltage is only to be lowered, the power-factor improving capacitor Cpf should be provided on the load side, and the power factor is then improved.
Since the AC voltage control device according to the present invention is a capacitor input circuit, a surge absorber circuit can be added to the AC voltage control device, in case harmonic flows from the AC power source. As an example of the surge absorber circuit, a parallel circuit in which an inductor L and a resistance R are connected in parallel to each other is connected in series to a capacitor, as illustrated in
Number | Date | Country | Kind |
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2008-275061 | Oct 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/069991 | 10/28/2008 | WO | 00 | 4/25/2011 |