The present invention relates to an acceleration detection method and a device therefor, an acceleration sensor module, and a tire for detecting acceleration produced in a tire or the like of a vehicle.
To date, the tire monitoring, based on an acceleration detection value, disclosed in National Publication of International Patent Application No. 2002-511812 and the tire monitoring, by means of the road-surface-determination device and system disclosed in Japanese Patent Publication No. 2002-340863, in which, by mounting an acceleration sensor inside a tire or by embedding an acceleration sensor in a tread portion, the road-surface condition and the ground contact length are anticipated based on detected acceleration, have been proposed. In the disclosed techniques, acceleration is detected over the whole speed range, by use of a single-specification acceleration sensor.
Patent Document 1: National Publication of International Patent Application No. 2002-511812
Patent Document 2: Japanese Patent Publication No. 2002-340863
However, low-speed running and high-speed running are largely different from each other in the acceleration imposed on the tires. The acceleration, in the z-axis direction (the radial direction of a tire), imposed on the tire of a running vehicle is based on the resultant force of centrifugal force due to the rotation of a tire and the gravity; for example, the centrifugal force, in the z-axis direction, imposed on the tire of a vehicle running at a speed of 100 km/hour is 25 times as large as the centrifugal force imposed on the tire of the vehicle running at a speed of 20 km/hour.
Therefore, when, in order to detect at high accuracy the z-axis-direction acceleration at the time when a vehicle is running at high speed, an acceleration sensor is utilized whose maximal detectable acceleration value (the maximal acceleration value that can be detected with an error of ±1%) is large, the minimal detectable value (the minimal acceleration value that can be detected with an error of ±1%) becomes large, whereby the accuracy of detecting the z-axis-direction acceleration at the time when a vehicle is running at low speed is inevitably deteriorated. In addition, it has been a problem that, when, in order to detect at high accuracy the z-axis-direction acceleration at the time when a vehicle is running at low speed, an acceleration sensor is utilized whose minimal detectable value is small, the maximal detectable value also becomes small, whereby the accuracy of detecting the z-axis-direction acceleration at the time when the vehicle is running at high speed is reduced.
The object of the present invention is, in consideration of the foregoing problems, to provide an acceleration detection method and a device therefor, an acceleration sensor module, and a tire with which high-accuracy detection of acceleration can be implemented over the whole detection range.
In order to achieve the foregoing object, the present invention proposes an acceleration detection method of detecting, through an acceleration sensor provided in a tire, acceleration, in a predetermined direction, that is produced on the tire of a running vehicle; in the method, two or more acceleration sensors are included that have respective detectable ranges each including a maximal acceleration value and a minimal acceleration value that can be detected with a predetermined tolerance, each detectable range having an upper limit that is the maximal acceleration value and a lower limit that is the minimal acceleration value; the respective detectable ranges of the acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another; and by use of the two or more acceleration sensors, acceleration values, from lower to higher values, to be detected are detected, at the accuracy in accordance with the predetermined tolerance.
According to the acceleration detection method of the present invention, because the respective detectable ranges of the two or more acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another, any one of the acceleration sensors can detect acceleration that cannot be detected by the other acceleration sensors with the predetermined tolerance, whereby acceleration values, from lower to higher values, to be detected can be detected, at the accuracy in accordance with the predetermined tolerance.
Moreover, in order to achieve the foregoing object, the present invention proposes an acceleration detection device for detecting, through an acceleration sensor provided in a tire, acceleration, in a predetermined direction, that is produced on the tire of a running vehicle; the acceleration detection device includes two or more acceleration sensors that have respective detectable ranges each including a maximal acceleration value and a minimal acceleration value that can be detected with a predetermined tolerance, each detectable range having an upper limit that is the maximal acceleration value and a lower limit that is the minimal acceleration value and means for allocating different acceleration sensors to two or more divided running speed ranges of the vehicle and detecting acceleration that, in each divided running speed range, is produced on the tire; the respective detectable ranges of the acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another.
According to the acceleration detection device of the present invention, because the respective detectable ranges of the two or more acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another, any one of the acceleration sensors can detect acceleration that cannot be detected by the other acceleration sensors with the predetermined tolerance, whereby acceleration values, from lower to higher values, to be detected can be detected, at the accuracy in accordance with the predetermined tolerance.
Still moreover, in order to achieve the foregoing object, the present invention proposes an acceleration sensor module in which two or more acceleration sensors are included that have respective detectable ranges each including a maximal acceleration value and a minimal acceleration value that can be detected with a predetermined tolerance, each detectable range having an upper limit that is the maximal acceleration value and a lower limit that is the minimal acceleration value; and the respective detectable ranges of the acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another.
According to the acceleration sensor module of the present invention, because the respective detectable ranges of the two or more acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another, any one of the acceleration sensors can detect acceleration that cannot be detected by the other acceleration sensors with the predetermined tolerance, whereby acceleration values, from lower to higher values, to be detected can be detected, at the accuracy in accordance with the predetermined tolerance.
Furthermore, in order to achieve the foregoing object, the present invention proposes a tire provided with an acceleration sensor for detecting acceleration, in a predetermined direction, that is produced on tires of a running vehicle; in the tire, two or more acceleration sensors are included that have respective detectable ranges each including a maximal acceleration value and a minimal acceleration value that can be detected with a predetermined tolerance, each detectable range having an upper limit that is the maximal acceleration value and a lower limit that is the minimal acceleration value; the respective detectable ranges of the acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another.
According to the tire of the present invention, because the tire includes the two or more acceleration sensors and the respective detectable ranges of the two or more acceleration sensors are set to be so different from one another as to have respective ranges at least part of which do not overlap one another, any one of the acceleration sensors can detect acceleration that cannot be detected by the other acceleration sensors with the predetermined tolerance, whereby, by use of the two or more acceleration sensors, acceleration values, from lower to higher values, to be detected can be detected, at the accuracy in accordance with the predetermined tolerance.
According to the present invention, detection of acceleration over the whole detection range, which has not been able to be accurately performed by a single acceleration sensor only, can be implemented at high accuracy.
The basic concept of the present invention is to enable high-accuracy detection, with a predetermined tolerance, of acceleration over the whole detection range, by use of two or more acceleration sensors that have detectable ranges different from each other and can detect acceleration with the predetermined tolerance.
For example, in comparison between a first acceleration sensor that can detect acceleration of 0 G to 3 G with an error of ±1% and a second acceleration sensor that can detect acceleration of 10 G to 30 G with an error of ±1%, when the first acceleration sensor detects acceleration larger than 3 G, the error in the detection result becomes larger than ±1%, whereby the detection accuracy is reduced. In addition, when the second acceleration sensor detects acceleration smaller than 10 G or larger than 30 G, the error in the detection result becomes larger than ±1%, whereby the detection accuracy is reduced.
FIGS. 1 to 4 are charts representing the results of actual measurement of acceleration produced in the x-axis direction (the rotating direction of a tire) and the z-axis direction (the radial direction of the tire, with respect to the rotation axis) in the case where the first and second acceleration sensors are mounted inside the tire and the running speed of the vehicle is 5 km/h or 20 km/h.
In other words,
Normally, as the acceleration in the z-axis direction, acceleration as the resultant force of the centrifugal force and the gravity is detected; however, in the result of detection of acceleration, the centrifugal force is enlarged with increase in the running speed of a vehicle, whereby, in particular, the result of detection of acceleration in the z-axis direction changes largely in response to the running speed of a vehicle.
As represented in
Additionally, as represented in
As explained above, by utilizing, in accordance with the range of acceleration to be detected, two or more acceleration sensors that can detect acceleration, with a predetermined tolerance, and have acceleration detection ranges different from one another, acceleration over the whole detection range can be detected with the tolerance.
An embodiment that specifically describes the outline of the present invention will be explained hereinafter.
As illustrated in
On the top side of the substrate 101 having a shape of a rectangular plate, component-mounting lands (unillustrated) made of an electric conductor, wiring conductive strips 103 and 104, and conductive strips for a loop-shaped antenna 102 are formed.
The control IC 200, configured mainly of a well-known CPU and a ROM in which a program for driving the CPU is stored, incorporates a computation section 210 and a communication section 220 that are configured of both software and hardware. The computation section 210, connected through the wiring conductive strips 103 with the acceleration sensors 110A and 110B, reads electric signals outputted from the acceleration sensors 110A and 110B and detects acceleration. Additionally, the computation section 210 transmits toward the outside the information on the detected acceleration, by way of the communication section 220 and the antenna 102 and through an electric wave having a predetermined frequency.
The power supply section 300, configured of, e.g., any one of an electric power generator, a secondary battery, and an electric condenser or a combination thereof, supplies the computation section 210 and the communication section 220 with the respective driving electric power, by way of the wiring conductive strips 104.
As illustrated in FIGS. 9 to 11, the acceleration sensor 110 (110A and 110B) incorporates a thin-film diaphragm formed on a silicon substrate 120.
The silicon substrate 120 is of a rectangular shape having an opening in the center thereof; at the opening, a cross-shaped thin-film diaphragm 130 is formed; on the corresponding top sides of diaphragm pieces 131 to 134, piezoresistors (diffusion resistors) Rx1 to Rx4, Ry1 to Ry4, and Rz1 to Rz4 are formed.
Specifically, on the one diaphragm piece 131 out of the diaphragm pieces 131 and 132 arranged in a line, the piezoresistors Rx1, Rx2, Rz1, and Rz2 are formed; on the other diaphragm piece 132, the piezoresistors Rx3, Rx4, Rz3, and Rz4 are formed. Additionally, on the one diaphragm piece 133 out of the diaphragm pieces 133 and 134 arranged in the line perpendicular to diaphragm pieces 131 and 132, the piezoresistors Ry1 and Ry2 are formed; on the other diaphragm piece 134, the piezoresistors Ry3 and Ry4 are formed. Moreover, the piezoresistors Rx1 to Rx4, Ry1 to Ry4, and Rz1 to Rz4 are connected as illustrated in
Still moreover, at the intersection of the diaphragm pieces 131 and 132 and the diaphragm pieces 133 and 134, a thick-film portion 140 is formed on one side of the middle portion of the diaphragm 130; to the surface of the thick-film portion 140, a plumb bob 150, e.g., formed of glass, having a rectangular-parallelepiped shape is attached.
In the case where the acceleration sensor 110 configured as described above is utilized, three resistor-bridge circuits are configured, as illustrated in FIGS. 12 to 14. In addition, the resistor-bridge circuits are formed in the control IC 200.
In other words, as illustrated in
Additionally, as illustrated in
Additionally, as illustrated in
With the acceleration sensor 110 (110A and 110B) configured as described above, when force produced due to acceleration imposed on the acceleration sensor 110 is applied to the plumb bob 150, the diaphragm pieces 131 to 134 are distorted, whereby the resistance values of the piezoresistors Rx1 to Rx4, Ry1 to Ry4, and Rz1 to Rz4 change. Accordingly, by forming the resistor-bridge circuits with the piezoresistors Rx1 to Rx4, Ry1 to Ry4, and Rz1 to Rz4 provided on the corresponding diaphragm pieces 131 to 134, acceleration components in the x-axis, y-axis, and z-axis directions that are perpendicular to one another can be detected.
For example, as illustrated in
Thus, while the tire 10 is rotating and the vehicle is running, acceleration components, in the x-axis, y-axis, and z-axis directions that are perpendicular to one another, that are produced due to the rotation of the tire 10 can be detected by the acceleration sensor 110 (110A and 110B).
In addition, the acceleration sensors 110A and 110B are differently configured in such a way as to, for the respective x-axis, y-axis, and z-axis directions, have at least non-overlapped portions in their acceleration detection ranges in which acceleration can be detected with a predetermined tolerance, i.e., the ranges (referred to as a detectable range, hereinafter) in which the upper limit is the maximal value among acceleration values that can be detected with the predetermined tolerance and the lower limit is the minimal acceleration value. For instance, by setting the lengths, widths, thicknesses, or the materials of the diaphragm pieces 131 to 134 of the respective acceleration sensor 110A and 110B, or the mass, the size, or the like of the plumb bob 150 to be different from one another, the detectable ranges can be set to be different from one another.
As illustrated in
In addition, it goes without saying that, as illustrated in FIG. 18, the detectable range of the acceleration sensors 110A and 110B may arbitrarily be changed in accordance with the maximal running speed of a vehicle. In an example represented in
Moreover, in Example 1, the acceleration sensor 110 (110A and 110B) is constituted by use of a diaphragm; however, it goes without saying that the acceleration sensor may be constituted by use of a member other than a diaphragm.
Still moreover, in Example 1, the acceleration detection device 100 is constituted that includes the two acceleration sensors 110A and 110B; however, an acceleration detection device may be constituted that includes three or more acceleration sensors respective detectable ranges of which are set to be different from one another.
Furthermore, in Example 1, the acceleration sensor is constituted so as to detect respective acceleration components in the x-axis, y-axis, and z-axis directions; however, an acceleration sensor may be constituted that can detect any one or any two of the acceleration components.
In addition, in Example 1, the rotation direction, the rotation-axis direction, and the radial direction, of the tire 10, are set as the x-axis direction, the y-axis direction, and the z-axis direction, respectively; however, the present invention is not limited to that setting.
Next, Example 2 of the present invention will be explained.
The acceleration sensor module 400 is formed by integrating two acceleration sensors 110A and 110B on the silicon substrate 120. By, as described above, integrating the two acceleration sensors 110A and 110B to configure the acceleration sensor module 400, the number of components of the acceleration detection device 100A can be decreased, whereby production costs can be reduced.
In addition, in Example 2, the acceleration sensor module 400 has been constituted that includes the two acceleration sensors 110A and 110B; however, an acceleration sensor module may be constituted that includes three or more acceleration sensors respective detectable ranges of which are set to be different from one another.
Moreover, in Example 2, an acceleration sensor is constituted that can detect respective acceleration components produced in the x-axis, y-axis, and z-axis directions that are perpendicular to one another; however, an acceleration sensor may be constituted that can detect one or two of the acceleration components.
Still moreover, in Example 2, two or more acceleration sensors are arranged on the same plane inside a single module; however, two or more acceleration sensors may be arranged stacked on top of the other in a single module.
Furthermore, in Example 2, the acceleration detection device 100 is mounted fixed to the rim 16 of the tire 10; however, the acceleration detection device 100 may be fixed to the inner wall of the cap tread 11 of the tire or the tire 10 may be constituted, in the cap tread of which the acceleration detection device 100 is embedded.
According to an acceleration-detection method and an acceleration detection device of the present invention, by simply providing in a tire two or more acceleration sensors whose detection ranges are different from one another or an acceleration sensor module in which the two or more acceleration sensors are integrated, acceleration upon low-speed running and high-speed running can accurately be detected over the whole detection range.
Number | Date | Country | Kind |
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2004-278752 | Sep 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/17581 | 9/26/2005 | WO | 3/20/2007 |