The present invention relates to a system and method for controlling a multi-cylinder internal combustion engine having electronically controlled airflow to provide a similar output torque characteristic under varying engine conditions.
Various engine control strategies have been developed to compensate for changes in available engine power or torque due to ambient conditions, such as temperature and barometric pressure. When driving a vehicle at high altitude, for example, conventional mechanical throttle control systems would seem sluggish or underpowered compared to sea level or lower altitudes across the entire range of accelerator pedal positions. This also created challenges in calibrating shift points for automatic transmissions, which were often based on accelerator pedal position, because the same pedal position resulted in a different output torque depending upon the ambient operating conditions.
One aspect of the present invention is to provide a method for controlling a multi-cylinder internal combustion engine having electronically controlled airflow. The method includes measuring an internal engine condition and determining if the internal engine condition indicates a limited torque output condition, with the limited torque output condition not being based on current ambient temperature or pressure conditions. The method also includes limiting a currently available maximum engine torque if the internal engine condition indicates the limited torque output condition. Furthermore, the method includes determining a driver demanded torque based on a current throttle position. The method further includes controlling the engine to deliver the driver demand torque if the internal engine condition does not indicate the limited torque output condition or to deliver a calibratable percentage of the currently available maximum torque if the internal engine condition indicates the limited torque output condition.
Another aspect of the present invention is to provide a method for controlling a multi-cylinder internal combustion engine having electronically controlled airflow comprising limiting a currently available maximum engine torque below maximum torque based on a limited torque output condition, with the limited torque output condition not being based on current ambient temperature or pressure conditions. The method also includes determining a driver demanded torque based on a current throttle position. The method further includes controlling the engine to deliver the driver demand torque if the internal engine condition does not indicate the limited torque output condition or to deliver a calibratable percentage of the currently available maximum torque if the internal engine condition indicates a limited torque output condition.
Yet another aspect of the present invention is to provide a method for controlling an engine comprising measuring a vehicle condition and determining if the vehicle condition indicates a limited torque output condition whereby the torque output availability of the engine is below a maximum output availability of the engine, with the limited torque output condition not being based on current ambient temperature or pressure conditions. The method also includes limiting a currently available maximum engine torque if the vehicle condition indicates the limited torque output condition. The method further includes determining a driver demanded torque based on a throttle position and controlling the engine to deliver the driver demand torque if the vehicle condition does not indicate the limited torque output condition or to deliver a calibratable percentage of the currently available maximum torque if the vehicle condition indicates the limited torque output condition.
These and other features, advantages, and objects of the present invention will be further understood and appreciated by those skilled in the art by reference to the following specification, claims and appended drawings.
For purposes of description herein, it is to be understood that the invention may assume various alternative orientations, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
As will be appreciated by those of ordinary skill in the art, the present invention is independent of the particular underlying engine technology and configuration. As such, the present invention may be used in a variety of types of internal combustion engines to provide similar torque at various engine conditions for a corresponding accelerator pedal position. For example, the present invention may be used in conventional engines in addition to direct injection stratified charge (DISC) or direct injection spark ignition (DISI) engines which may use VCT or variable valve timing mechanisms in combination with or in place of an electronically controlled throttle valve to control airflow.
A block diagram illustrating an engine control system and method for a representative internal combustion engine according to the present invention is shown in FIG. 1. System 10 preferably includes an internal combustion engine having a plurality of cylinders, represented by cylinder 12, having corresponding combustion chambers 14. As one of ordinary skill in the art will appreciate, system 10 includes various sensors and actuators to effect control of the engine. One or more sensors or actuators may be provided for each cylinder 12, or a single sensor or actuator may be provided for the engine. For example, each cylinder 12 may include four actuators which operate the intake valves 16 and exhaust valves 18, while only including a single engine coolant temperature sensor 20.
System 10 preferably includes a controller 22 having a microprocessor 24 in communication with various computer-readable storage media. The computer readable storage media preferably include volatile and nonvolatile storage in a read-only memory (ROM) 26, a random-access memory (RAM) 28, and a keep-alive memory (KAM) 30, for example. As known by those of ordinary skill in the art, KAM 30 may be used to store various operating variables while controller 22 is powered down but is connected to the vehicle battery (not shown). The computer-readable storage media may be implemented using any of a number of known memory devices such as PROMS, EPROMs, EEPROMS, flash memory, or any other electric, magnetic, optical, or combination memory device capable of storing data, some of which represent executable instructions, used by microprocessor 24 in controlling the engine. The computer-readable storage media may also include floppy disks, CD-ROMs, hard disks, and the like. Microprocessor 24 communicates with the various sensors and actuators via an input/output (I/O) interface 32. Of course, the present invention could utilize more than one physical controller, such as controller 22, to provide engine/vehicle control depending upon the particular application.
In operation, air passes through intake 34 where it may be distributed to the plurality of cylinders via an intake manifold, indicated generally by reference numeral 36. System 10 preferably includes a mass airflow sensor 38 which provides a corresponding signal (MAF) to controller 22 indicative of the mass airflow. Mass airflow sensor 38 may also include a temperature sensor to provide a corresponding signal (ACT) indicative of the air charge temperature. If no mass airflow sensor and/or temperature sensor is present, corresponding mass airflow values and air charge temperatures may be inferred from various other engine operating parameters. A throttle valve 40 may be used to modulate the airflow through intake 34 during certain operating modes. Where present, throttle valve 40 is preferably electronically controlled by an appropriate actuator 42 based on a corresponding throttle position signal generated by controller 22. A throttle position sensor 44 provides a feedback signal (TP) indicative of the actual position of throttle valve 40 to controller 22 to implement closed loop control of the position of throttle valve 40.
As illustrated in
Controller 22 (or a conventional camshaft arrangement) controls one or more exhaust valves 18 to exhaust the combusted air/fuel mixture through an exhaust manifold. An exhaust gas oxygen sensor 62 provides a signal (EGO) indicative of the absolute or relative oxygen content of the exhaust gases to controller 22. This signal may be used to adjust the air/fuel ratio, or control the operating mode of one or more cylinders. The exhaust gas is passed through the exhaust manifold and through first and second emissions control devices 64 and 66, which may include a catalytic converter, for example, before being exhausted to the atmosphere.
According to the present invention, controller 22 adjusts the driver demanded torque to provide a smooth and continuous increase in wheel torque relative to accelerator pedal position at any engine condition while delivering the same torque for a given accelerator pedal position at engine conditions where available by appropriate airflow control, as may be provided by an electronically controlled throttle, for example. The control strategy, preferably implemented primarily by controller 22, eliminates dead pedal feel in certain engine conditions while preserving a higher torque for the same pedal position if sufficient torque is available.
The diagrams of
Preferably, systems or methods of the present invention are implemented primarily in software executed by a microprocessor-based engine controller. Of course, the control logic may be implemented in software, hardware, or a combination of software and hardware depending upon the particular application. When implemented in software, the control logic is preferably provided in a computer-readable storage medium having stored data representing instructions executed by a computer to control the engine. The computer-readable storage medium or media may be any of a number of known physical devices which utilize electric, magnetic, and/or optical devices to temporarily or persistently store executable instructions and associated calibration information, operating variables, and the like.
Referring now to
To calculate the driver demand in units of desired engine torque as represented by block 152, the currently available maximum or peak torque is determined as represented by block 154. In the present example, the currently available maximum or peak torque is based on current ambient conditions such as barometric pressure and temperature. As described in greater detail below, temperature may represent any of a number of operating parameters including air charge temperature (ACT), engine coolant temperature (ECT), and the like.
To determine the currently available peak torque as represented by block 154, a table lookup is performed using the maximum value for the accelerator pedal position (PP) and the current value for engine speed (ES). Preferably, the table includes calibratable values for desired engine torque corresponding to various accelerator pedal positions for reference ambient conditions, such as standard temperature and pressure (STP) conditions. In one embodiment, the reference conditions correspond to a barometric pressure of about 29.92 mmHg and an air charge temperature of about 100° F.
The maximum or peak torque value determined for STP as represented by block 156 is then adjusted for current ambient conditions as represented by block 158. In one embodiment, the peak demanded torque is adjusted for current barometric pressure and air charge temperature using an air adjustment factor as represented by blocks 160-164. The air adjustment factor generally represents the ratio of air mass at the current barometric pressure and air charge temperature conditions to the air mass flow at the reference conditions. The air adjustment factor generally applies to indicated torque in this implementation. As such, various losses are added to the brake torque (such as those due to friction and the like) to convert the brake torque to indicated torque prior to multiplying by the adjustment factor. These losses are then subtracted to again provide a desired brake torque as described in detail below.
Block 160 determines the indicated torque based on various torque losses and the previously determined brake torque by adding the losses to the brake torque as discussed above. Block 162 then determines an air adjustment factor which is preferably found in a calibration table indexed by engine coolant temperature (ECT) and air charge temperature (ACT) which is then multiplied by a ratio of the current barometric pressure (BP) relative to the reference value for barometric pressure, typically 29.92 mmHg. After adjusting the indicated torque by multiplying by the air adjustment factor, block 164 adds the torque losses to determine the currently available maximum brake torque represented by block 154.
Block 166 of
The blending torque provides a smooth and continuous torque increase between the driver demanded torque based on the reference ambient conditions and the currently available maximum torque based on current ambient conditions. In one embodiment, the blending torque is implemented by a function based on the current accelerator pedal position (PP) as represented by block 170. In this embodiment, the blending torque is a calibratable percentage (K1) of the currently available maximum torque for pedal positions below a first threshold (X low), a second calibratable percentage (K2) for accelerator pedal positions above a second threshold (X high), and is linearly interpolated between the thresholds. Representative values for a typical application are as follows:
X low=8
X high=20
K1=0.9 or 90%
K2=1.0 or 100%
The engine is controlled to deliver the lesser of the driver demanded torque corresponding to the reference ambient conditions and the calibratable percentage of the currently available maximum torque corresponding to the current ambient conditions as represented by block 172. As known by those of ordinary skill in the art, engine torque may be controlled by controlling fuel, airflow, and/or spark.
If block 150 of
After determining the currently available maximum torque as represented by block 188, the driver demanded torque is determined from a lookup table based on output shaft speed and accelerator pedal position at the reference ambient conditions as represented by block 200. A blending torque is then determined as represented by blocks 202 and 204 as described above with reference to block 168 and 170. The engine is then controlled to deliver the lesser of the driver demanded torque and blending torque as represented by block 206.
Referring now to
Therefore,
Furthermore, if the engine includes a hybrid motor including an electric motor and a combustion engine, the currently available maximum engine torque of the engine may be limited if a level of voltage output from a battery of the electric motor is at a predetermined amount below a maximum voltage output of the battery. In this situation, the current level of voltage output of the battery can be measured and if the current level of voltage is the predetermined level below the maximum voltage output of the battery, the internal engine condition indicates a limited torque output condition. Therefore, a currently available maximum engine torque is limited and the internal engine condition indicates the limited torque output condition. Thererfore, the driver demanded torque based on a current throttle position is determined and the engine is controlled to deliver a calibratable percentage of the currently available maximum torque. However, if the current level of voltage is not below the predetermined level, the engine is controlled to deliver the driver demand torque. Once again, the engine is preferably controlled such that the present invention delivers the same torque for a given pedal position at all engine conditions where possible, i.e., up to point 226. In addition, the present invention provides a smooth and continuous increase in torque versus pedal position at any engine condition by blending or adjusting the torque between points 226 and 228.
The method for controlling an engine of the present invention enhances the performance of the vehicle by providing a smooth and continuous increase in torque versus pedal position based on a limited torque output condition, with the limited torque output condition not being based on current ambient temperature or pressure conditions. Referring to
It will be readily appreciated by those skilled in the art that modifications may be made to the invention without departing from the concepts disclosed herein. Such modifications are to be considered as included in the following claims, unless these claims by their language expressly state otherwise.
Number | Name | Date | Kind |
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5732676 | Weisman et al. | Mar 1998 | A |
6119063 | Hieb et al. | Sep 2000 | A |
6246951 | Robichaux et al. | Jun 2001 | B1 |
6347680 | Mianzo et al. | Feb 2002 | B1 |
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6371884 | Channing | Apr 2002 | B1 |
Number | Date | Country | |
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20050051133 A1 | Mar 2005 | US |