This disclosure relates to a vault door. More particularly the invention relates to a vault door that is selectively positionable between closed, partially opened, and fully opened orientations and includes a series of lift-assist mechanisms for ease of opening and closing from any orientation.
The use of access doors is known in the prior art. These doors are often mounted within the ground and control access to underground utilities. However, existing doors often have several disadvantageous limitations. For example, because access doors have to be strong enough to prevent unauthorized access as well as to withstand vehicle traffic, they are traditionally heavy and cumbersome. Further, the weight of an access door often makes it difficult to permit opening by a single user.
Access doors must also be capable of opening wide enough to accommodate ingress and egress of large equipment. However, most doors are not adapted to be held open on their own or designed to achieve a fully-opened orientation.
Thus, a need exists in the art for a vault door that is sufficiently strong and that provides a large enough opening for equipment but that is easy to open without undue strain or force. The vault door of the present disclosure is aimed at overcoming this and other needs in the art.
The invention described herein relates to a utility vault door, or access door, positionable between closed, partially opened, and fully opened orientations and including at least one compression spring lift-assist mechanism for countering the weight of the vault door when positioning between the various orientations.
The invention disclosed herein has several important advantages. For example, this disclosure provides an access door with two discrete opened orientations.
Another advantage of the present disclosure includes providing an access door that can be locked in a partially opened orientation.
Yet another advantage of the present disclosure includes providing an access door with at least one compression spring lift-assist mechanism for overcoming the weight of the door and thereby easing the positioning of the door between a plurality of orientations.
Still yet another advantage of the present disclosure includes providing primary and secondary compression spring lift-assist mechanisms for overcoming the weight of the door and thereby easing the positioning of the door between a plurality of orientations.
Another advantage of the present disclosure includes providing a means to obstruct a floor opening with a frame and cover assembly that allows for the complete 180 degree rotation of the door from the open to closed positions, with the operation complimented in both directions with compression lift assist devices.
Yet another advantage of the present disclosure includes providing at least one lift-assist in which no more than 30 pounds of lift is required at any point in the 180 degree arc of the opening door, thereby allowing for safer and more ergonomic operation of the door.
Another advantage is realized by providing a first set of lift-assist mechanisms for assisting with the movement of the door between the 0 to 90 degree positions, and by providing a second set of lift-assist mechanisms for assisting the movement of the door between the 90 to 180 degree positions.
Still yet another advantage of the present invention includes providing a door with lift assistance when positioning between the 180 degree and 90 degree orientations.
The foregoing has outlined rather broadly the more pertinent and important features of the present invention in order that the detailed description of the invention that follows may be better understood so that the present contribution to the art can be more fully appreciated. Additional features of the invention will be described hereinafter which form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims.
For a more complete understanding of the present disclosure and its advantages, reference is now made to the following descriptions, taken in conjunction with the accompanying drawings, in which:
Similar reference numerals refer to similar parts throughout the several views of the drawings.
The present invention relates to a vault door. More particularly the invention relates to a vault door that is selectively positionable between closed, partially opened, and fully opened orientations and includes a series of compression spring lift-assist mechanisms for ease of opening and closing. The various components of the present invention, and the manner in which they interrelate, are described in greater detail hereinafter.
Initially with reference to
The closure includes a rectangular frame 12 having inner and outer peripheral extents and a series of anchor members 14 positioned upon the outer peripheral extent. Also included are a latch receiver 16 (see
With reference now to
In one exemplary embodiment of the present invention, the vault door 22 further includes a pair of stowable exterior lifting handles 40 (see
Referring now initially to
With continued reference to
In one embodiment of the invention described herein, each primary mechanism 50 further includes first 58 and second 60 compression springs. Each first compression spring 58 includes a first end 62 and a second end 64. Likewise, each second compression spring 60 includes a first end 63 and a second end 65. Each spring has both compressed and decompressed orientations, and the second spring 60 positioned substantially within the first spring 58. The use of two springs in the primary mechanism permits a fine adjustment of the force provided to assist the opening of the vault door, as well as to prevent slamming.
Extending axially through each first 58 and second 60 compression spring is a first support rod 66 having opposing first 68 and second 70 ends. The first end 60 of each support rod 66 further includes a primary compression washer 72. Further, the first end 68 of each first support rod 66 is pivotally connected to the second end 56 of the pivotal hinge 52 and the second end 70 of each first support rod 66 is slidably positioned within an aperture of a corresponding primary apertured compression plate 26. By being slidably positioned within an aperture of a corresponding primary apertured compression plate 26, each first support rod 66 is not only held in a desirable position relative to the other components of the invention, but also permitted to slide forward or backward through the apertured compression plates upon a changing of the orientation of the vault door 22.
The first ends 62 of each first 58 and second 60 spring are positioned against the primary compression washer 72 of the corresponding first support rods 66 and the second ends of each first 58 and second 60 spring are positioned against the corresponding primary apertured compression plate 26 receiving the first support rod 66. This particular positioning of the first and second springs provides a pair of corresponding surfaces for each spring to be either compressed or decompressed against when changing the orientation of the vault door 22, and provides lifting assistance between the closed and partially opened orientations.
One embodiment of the present invention (
Also included as part of each secondary lift assist mechanism 74 is a third spring 82 and a second support rod 84 positioned axially therethrough. Each third spring 82 has a first 86 and a second end 88 and compressed and decompressed orientations, and each second support rod 84 has opposing first 90 and second 92 ends. The first end 90 of each second rod 84 is pivotally connected to the second end 80 of the connector hinge 76. A secondary compression washer 94 is connected to the second end 92 of each second rod 84. In one embodiment of the invention, each secondary compression washer 94 is connected to the second end 92 of a corresponding second rod 84 by an end cap 95. The end cap 95 may be threadably secured to a second end 92, and may comprise a nut. Accordingly, by turning the end cap either clockwise or counter-clockwise, the distance between the secondary compression washer 94 and the secondary apertured compression plate 28 may be increased or decreased as desired. This increase or decrease in the distance between the secondary compression washer 94 and the secondary apertured compression plate 28 subsequently either increases or decreases the compression of the third spring 82, thereby permitting an adjustment of the lift-assist force applied by the third spring 82. Further, each second rod 84 is slidably positioned in an aperture of a corresponding secondary apertured compression plate 28, thereby maintaining each third spring 82 and each second support rod 84 and a desirable orientation relative to the other components of the present invention and providing a surface upon which the third spring 82 may be compressed or decompressed, depending of the orientation of the vault door 12. Thus, the first end 86 of each third spring 82 is positioned against the corresponding secondary apertured compression plate 28 and the second end 88 of each third spring 82 is positioned against a secondary compression washer 94, thereby providing two surfaces between which the third spring 82 is either compressed or decompressed, depending on the orientation of the vault door 12.
With the door 22 in the closed orientation, the connector hinge 76 and the second support rod 84 are substantially in linear alignment. As the door is opened from the closed orientation to the partially opened orientation, the connector hinge 76 and the second support rod 84 remain in linear alignment as their respective angles increase from about 0 to about 90 degrees relative to the frame 12. As the door 22 is further opened from the partially opened orientation to the fully opened orientation, the connector hinge 76 remains substantially stationary at about 90 degrees relative to the frame 12 and the angle of the second rod 84 increases from about 90 to about 180 degrees relative to the frame 12. Accordingly, when the door 22 is positioned in the fully opened orientation, the connector hinge 76 and the second support rod 84 are substantially perpendicular. Because the connector hinge 76 remains stationary as the door 22 door travels between the partially opened and fully opened orientations, the distance between the corresponding secondary apertured compression plate 28 and the first end 90 of the second support rod 84 increases, which subsequently compresses the corresponding third spring 82 (see
As will be appreciated by one of ordinary skill in the art, doors of different weights may require different combinations of first, second, and third springs in order to provide the force necessary to achieve the desired lift-assist ratio. For example, heavier doors may require a combination of springs that provide a greater force relative to that required to accommodate a lighter door. Further, the selection of the desired springs may be dictated by the size of the door provided.
The springs utilized may be selected from any number of commercially available springs. For example, the first spring 58 may be selected from a group including but not limited to regular springs, which are smaller and operate on a lower range of forces. There are at least five regular types of springs, which are designated small, medium, large, x-large, and xx-large. The second spring 60 may be selected from a group including but not limited to springs with ¼, 5/16, and 11/32 coil diameters that are more rigid (i.e. stronger or capable of resisting or providing a greater force) than the regular springs. For example, an embodiment using 3 small springs, 2 medium springs and 1 large spring, where the collective strength of the springs lifts the cover by providing specific value, or force, of lift assist, may be provided.
It will also be appreciated by one of ordinary skill in the art that lift-assist mechanisms using other known force generating or resisting devices may be readily substituted for the spring-based mechanisms described herein. For example, a lift-assist mechanism utilizing hydraulic cylinders, pneumatic cylinders, tension springs, and the like may be readily interchangeable and thus are considered to be within the scope of the present invention.
With reference now to
In use, the vault door 22 is in the closed orientation with the hinge plate 96 in the first orientation, each pivotal hinge 52 in the first orientation, each connector hinge 76 in the first orientation, each first 58 and second 60 spring in the compressed orientation, each third spring 82 in the decompressed orientation, the second end 48 of the hold-open arm 44 adjacent to the first detent 38, and the locking pin 104 positioned through the aperture 102 and into the locking pin receiver 18 in the inner peripheral extent of the rectangular frame 12.
The vault door 22 is in the partially opened orientation with the hinge plate 96 in the first orientation, each pivotal hinge 52 in the first orientation, each connector hinge 76 in the second orientation, each first 58 and second 60 spring in the decompressed orientation, each third spring 82 in the decompressed orientation, the second end 48 of the hold-open arm 44 in the second detent 39, and the locking pin 104 positioned through the aperture 102 and into the locking pin receiver 18 in the inner peripheral extent of the rectangular frame 12.
Removal of the locking pin 104 permits the vault door 22 to achieve the fully opened orientation with the hinge plate 96 in the second orientation, each pivotal hinge 52 in the second orientation, each connector hinge 76 in the second position, each first 58 and second 60 spring in the decompressed orientation, each third spring 82 in the compressed orientation, and the second end 48 of the hold-open arm 44 in the second detent 39.
Although this disclosure has been described in terms of certain embodiments and generally associated methods, alterations and permutations of these embodiments and methods will be apparent to those skilled in the art. Accordingly, the above description of example embodiments does not constrain this disclosure. Other changes, substitutions, and alterations are also possible without departing from the spirit and scope of this disclosure.
This application claims priority to co-pending Provisional Application Ser. No. 61/934,261 filed on Jan. 31, 2014 and entitled “Access Door with Lift Assist.” The content of this application is fully incorporated by reference herein for all purposes.
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