Some embodiments of the present invention relate to access doors for use in providing access to functional building components behind finished surfaces such as walls or ceilings. Some embodiments of the present invention relate to methods of using such access doors.
In building construction, it is often necessary to provide ready access to spaces containing functional building elements behind finished surfaces such as walls and ceilings. For example, access may be required to reach plumbing fixtures, valves on water lines, meters on gas lines, electrical fixtures, switches, circuit breakers, or the like positioned behind a finished building surface such as a wall or ceiling.
Typically, access is accomplished by providing an opening in the finished surface and inserting an access panel that can be removed or an access door that can be opened in the opening. The access panel or access door provides access to the space behind the opening. In situations where the access panel or access door is regularly viewed by persons within the building, the access panel or access door may also provide an aesthetically pleasing look consistent with the finished surface.
To provide access to the space behind the opening, an access panel must be removed. After the necessary work has been completed, the access panel must be placed back in the opening. In contrast, the door of an access door can simply be opened to provide access to the space. After the necessary work has been completed, the access door can be secured in the closed position.
A typical access door has a frame that is installed in the opening of a finished construction surface. The frame supports a door mounted thereon with hinges, so that the door can be moved between a closed position covering the opening and an open position allowing access through the opening. A typical access door also includes a latch or lock mechanism, which allows the door to be secured in the closed position.
Installation of typical access doors is slow and cumbersome. Some access doors are installed using screws or nails fastened through apertures provided in an internal flange of the frame. In some cases, adhesives and/or caulking may be used to secure the access door in place. Furthermore, once installed, typical access doors cannot be readily removed. This presents additional difficulties, for example if the construction surface in which the access door is located needs to be refinished.
The foregoing examples of the related art and limitations related thereto are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the drawings.
The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tools and methods which are meant to be exemplary and illustrative, not limiting in scope. In various embodiments, one or more of the above-described problems have been reduced or eliminated, while other embodiments are directed to other improvements.
One aspect of the invention provides a clip-in access door for covering an opening in a construction surface. The access door has a frame for mounting in the opening, and a door mounted on the frame. The door is moveable between a closed position covering the opening and an open position allowing at least partial access through the opening. A plurality of clips are mounted on the frame for securing the frame in the opening. The clips along at least one edge of the frame are rotatable clips that are rotatable between an insert position allowing the frame to be inserted fully into the opening without substantial interference by the rotatable clips and a lock position securing the frame in the opening. In some embodiments, the rotatable clips have a curved clamping portion.
A further aspect of the invention provides a clip-in access door for covering an opening in a construction surface. The access door has a frame for mounting in the opening, and a door mounted on the frame. The door is moveable between a closed position covering the opening and an open position allowing at least partial access through the opening. At least two clips are mounted on the frame for securing the frame in the opening. A first one of the at least two clips is mounted on a first edge of the frame and is a fixed clip. A second one of the at least two clips is mounted on a second edge of the frame opposite the first edge and is a rotatable clip that is rotatable between an insert position allowing the frame to be inserted fully into the opening without substantial interference by the rotatable clips and a lock position securing the frame in the opening. In some embodiments, the rotatable clip has a curved clamping portion.
A further aspect of the invention provides a method of installing a clip-in access door in an opening in a construction surface. A first edge of a frame of the access door bearing at least one clip is inserted over a clamping surface of a corresponding first edge of the opening so that the clip engages with the clamping surface. A second edge of the frame of the access door bearing at least one rotatable clip is inserted over a clamping surface on a corresponding second edge of the opening, with the rotatable clip being rotated to an insert position. After the access door is positioned, the rotatable clip is rotated from the insert position to a lock position so that the rotatable clip engages a clamping surface on the second edge of the opening to secure the clip-in access door in an installed position.
In addition to the exemplary aspects and embodiments described above, further aspects and embodiments will become apparent by reference to the drawings and by study of the following detailed descriptions.
Exemplary embodiments are illustrated in referenced figures of the drawings. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than restrictive.
Throughout the following description specific details are set forth in order to provide a more thorough understanding to persons skilled in the art. However, well known elements may not have been shown or described in detail to avoid unnecessarily obscuring the disclosure. Accordingly, the description and drawings are to be regarded in an illustrative, rather than a restrictive, sense.
As used in this specification, the term “inwardly” means in a direction towards the centre of the clip-in access door. The term “outwardly” means in a direction away from the centre of the clip-in access door.
With reference to
In order to secure frame 22 in an opening 29 in a construction surface 30 (
As best seen in the embodiment illustrated in
To facilitate installation of access door 20, the clips along at least one edge of access door 20 are rotatable between an insert position, wherein the clips do not project outwardly to such an extent that they interfere appreciably with a user sliding frame 22 into an installed position in opening 29, and a lock position, wherein a clamping surface 33 interposes the clip and frame 22 to hold frame 22 in the installed position. The insert and lock positions are described in greater detail with reference to
In the illustrated embodiment, four clips are provided on frame 22 to hold frame 22 in the installed position. A pair of rotatable clips 32 are provided proximate adjacent corners 23A, 23B of frame 22, and a pair of fixed clips 34 are provided proximate the other two corners 23C, 23D of frame 22. The adjacent corners 23A, 23B are on a first edge 21A of frame 22. The adjacent corners 23C, 23D are on a second edge 21C of frame 22, opposite to the first edge 21A. Fixed clips 34 have a fixed position (i.e. cannot be rotated). Rotatable clips 32 are rotatable about an axis perpendicular to the plane of frame 22.
With reference to
Any suitable clip that can be used to secure frame 22 to a construction element forming or supporting part of construction surface 30 may be used in place of clip 34. For example, with reference to
In some embodiments, one or both of fixed clips 34 could be replaced by rotatable clips such as clips 32. In some embodiments, a single fixed clip 34 could be used on edge 21C of frame 22 to hold access door 20 in place. In some such embodiments, the single fixed clip 34 is provided near the middle of edge 21C rather than proximate one of corners 23C or 23D. In some embodiments, three or more fixed clips 34 could be provided on edge 21C.
With reference to
Clips 32, 34 are resilient so that they can be passed over clamping surface 33 and engage therewith to hold access door 20 in the installed position. Any suitable material may be used to make clips 32, 34. In some embodiments, clips 32, 34 are made from metal, for example, spring steel, galvanized spring steel, stainless steel, powder coated steel, galvanized steel, or plastic coated steel. In some embodiments, clips 32, 34 are coated with a rust inhibitive coating. In some embodiments, clips 32, 34 are made from any suitable type of plastic. In some embodiments, clips 32, 34 are independently made from different materials.
As indicated by arrows 60, 62 in
In use, the illustrated embodiment of a clip-in access door is installed as follows. First, opening 29 is provided in a construction surface 30 (
In the illustrated embodiment, frame 22 is inserted into opening 29 at an elevation such that the top and bottom mounting flanges 31 contact the upper and lower edges of opening 29, respectively, to secure frame 22 in the vertical direction. With reference to the embodiment illustrated in
With rotatable clips 32 in the insert position (e.g. position A or B in
After frame 22 has been placed into the installed position, rotatable clips 32 are rotated to the lock position (e.g. position L shown in solid outline in
In some embodiments, rotatable clips 32 are manually rotated to the lock position by a user grasping clip 32 and rotating it to a desired position. In some embodiments, rotatable clips 32 are fixedly connected to threaded fasteners such as fasteners 46 so that the clamping portion (e.g. curved clamping portion 50) of rotatable clip 32 can be rotated to the lock position by a user rotating threaded fastener 46 to place rotatable clip 32 in the lock position.
To remove access door 20, for example to facilitate wall papering of construction surface 30 or to remove access door 20 for re-use in the event the building containing access door 20 is torn down or modified, the reverse procedure is followed. Rotatable clips 32 are rotated from the lock position L to the insert position (e.g. to positions A or B shown in
While rotatable clips 32 have been described with reference to
In the illustrated embodiment, rotatable clips 32 have been provided proximate adjacent corners on the left-hand side of access door 20. Rotatable clips 32 could alternatively be provided proximate any two adjacent corners of access door 20, e.g. on the top corners, bottom corners, or adjacent corners on the right-hand side of access door 20. In some embodiments, rotatable clips 32 are provided on three corners of frame 22, or on all four corners of frame 22.
While the illustrated embodiment has been described as having two rotatable clips 32, it will be apparent to one skilled in the art that the number and position of rotatable clips 32 used could be varied. For example, in some embodiments, only one rotatable clip 32 is provided on edge 21A of frame 22. In some such embodiments, rotatable clip 32 is positioned near the centre of edge 21A, instead of being positioned near corners 23A, 23B of frame 22. In some embodiments, three or more rotatable clips are provided on edge 21A. In some embodiments, rotatable clips are also provided on third and/or fourth edges 21B and/or 21D of frame 22. In some embodiments, rotatable clips are provided on edge 21C of frame 22 instead of or in addition to fixed clips 34. In some embodiments, rotatable clips are provided on any three edges (e.g. 21A, 21B and 21C; 21A, 21C and 21D; 21A, 21B and 21D; or 21B, 21C and 21D) or on all four edges (i.e. 21A, 21B, 21C and 21D) of frame 22. In some embodiments, clips could be provided on any two adjacent edges of frame 22, with the clips on at least one edge being rotatable clips, although such embodiments may not hold access door 20 as securely in place as embodiments in which at least one clip is provided on each of two opposite sides of frame 22.
While a specific embodiment of a rotatable clip 32 has been described and illustrated, other structures of rotatable clip can be used, so long as such rotatable clips can be rotated between an insert position, allowing relatively easy insertion of frame 22 into the installed position without substantial interference by the clip, and a lock position securing access door 20 to clamping surface 33.
With respect to hinges 26, any suitable mechanism that allows door 24 to be opened relative to frame 22 to provide access through opening 29 can be used. With reference to
With respect to securing mechanism 28, any suitable latch or locking mechanism that can be secured to hold door 24 in a closed position with respect to frame 22 and released to allow door 24 to move to an open position with respect to frame 22 can be used. In the illustrated embodiment, securing mechanism 28 comprises a projection 74 (
In the illustrated embodiment, the outer edges of frame 22 are curved (curvature shown as 25 in
Any suitable materials may be used to manufacture access door 20. In some embodiments, frame 22 and door 24 are manufactured from plastic. Any other suitable material may be used to manufacture frame 22 and door 24, for example wood or metal (e.g. steel), and frame 22 and door 24 can independently be manufactured from different materials.
While a number of exemplary aspects and embodiments have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. For example:
This application claims the benefit of U.S. provisional patent application No. 62/025,330 filed 16 Jul. 2014, the entirety of which is hereby incorporated by reference herein for all purposes.
Number | Date | Country | |
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62025330 | Jul 2014 | US |