Accessible adjustable wrench

Information

  • Patent Grant
  • 6484610
  • Patent Number
    6,484,610
  • Date Filed
    Wednesday, May 8, 2002
    23 years ago
  • Date Issued
    Tuesday, November 26, 2002
    23 years ago
Abstract
An adjustable, open end wrench is described which has a wrench head for turning a variety of different size fasteners. The wrench head comprises two jaws each having an engaging surface for engaging with the fasteners. One jaw is generally fixed and connected to a gripping portion formed as a wrench lever and the other jaw is movable relative to the fixed jaw. The wrench head comprises an adjustable mechanism by which the jaws may be spaced apart including a maximum spacing dimension between the jaws. The wrench head further comprises an imaginary centerline intersecting both of the jaws substantially perpendicular to the engaging surfaces of the jaws as viewed from a side view thereof. And further wherein, each jaw has a width dimension measured at the centerline, and the width dimension of both jaws combined is relative to the maximum spacing dimension between the jaws. The width dimension of both jaws combined is substantially equal to or less than 85% of the maximum spacing dimension between the jaws, and, the width dimension of both jaws combined is substantially equal to or greater than 50% of the maximum spacing dimension between the jaws, so as to enhance the interaction and accessibility of the wrench to the fasteners.
Description




FIELD OF THE INVENTION




The present invention relates to hand tools, particularly wrenches and most particularly adjustable, open end type wrenches.




BACKGROUND OF THE INVENTION




Adjustable, open end type wrenches have existed for many years. The American Society of Mechanical Engineers (ASME) has even developed standards for this common wrench. The advantages of an adjustable wrench are obvious. An adjustable wrench can vary the spacing between the jaws so that the one tool may interact with and turn a variety of different size fasteners. The disadvantages of an adjustable wrench are not immediately obvious. A major disadvantage of the typical, prior art adjustable wrench is its relatively wide structured head and jaws. The wide wrench head and wide jaws prohibit engagement and access with fasteners in limited access environments. Accordingly, there is a need to develop a better adjustable, open end wrench, structured differently than the prior art adjustable wrenches, to improve engagement and access with fasteners located in limited access environments.




SUMMARY OF THE INVENTION




An adjustable, open end wrench is described which has a wrench head for turning a variety of different size fasteners. The wrench head comprises two jaws each having an engaging surface for engaging with the fasteners. One jaw is generally fixed and connected to a gripping portion formed as a wrench lever and the other jaw is movable relative to the fixed jaw. The wrench head comprises an adjustable means by which the jaws may be spaced apart including a maximum spacing dimension between the jaws. The wrench head further comprises an imaginary centerline intersecting both of the jaws substantially perpendicular to the engaging surfaces of the jaws, as viewed from a side view thereof. And further wherein, each jaw has a width dimension measured at the centerline, and the width dimension of both jaws combined is relative to the maximum spacing dimension between the jaws. The width dimension of both jaws combined is generally equal to or less than 85% of the maximum spacing dimension between the jaws, and, the width dimension of both jaws combined is generally equal to or greater than 50% of the maximum spacing dimension between the jaws, so as to enhance the engagement and accessibility of the wrench to the fasteners.




As defined earlier herein, a major disadvantage of the prior art adjustable wrench is its relatively wide structured head and jaws. The wide wrench head and wide jaws prohibit engagement and access with fasteners located in limited access environments. Accordingly, there is a need to develop a better adjustable wrench which is structured differently than the prior art adjustable wrenches, to improve engagement and access with fasteners located in limited access environments.




Accordingly, it is an important objective of the present invention described above to achieve an improved adjustable wrench which can engage with and access fasteners located in limited access environments.




It is another objective of the present invention that it be durable and strong enough to exceed the standards developed by the American Society of Mechanical Engineers (ASME).




It is another objective of the present invention that it be commercially viable, simple in design, and cost efficient to manufacture.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a left side, sectional view of a Prior Art adjustable wrench with details of the adjustable wrench head; and,





FIG. 2

shows a left side, sectional view of a present invention adjustable wrench with details of the adjustable wrench head; and,





FIG. 3

shows a left side, view of a present invention adjustable wrench in its entirety.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring now to the drawings which are for the purpose of illustrating preferred embodiments of the present invention and not for the purpose of limiting same,

FIG. 1

shows a left side, sectional view of a Prior Art adjustable wrench with details of the adjustable wrench head. Adjustable wrench


1


has a wrench head


2


comprising a fixed jaw


3


and a movable jaw


5


. Wrench head


2


is typical of a prior art adjustable wrench head in both shape and structure. Jaw


3


has engaging surface


4


, and jaw


5


has engaging surface


6


, both engaging surfaces formed for engagement with various fasteners, nuts bolts etc. Wrench head


2


includes an imaginary centerline


11


which is about centered relative to the length of jaws


3


and


5


, and substantially perpendicular to engaging surfaces


4


and


6


as shown. Adjustable means


7


is used to space jaws


3


and


5


at different dimensions to engage with and turn various fasteners having various different dimensions. The maximum spacing dimension between the jaws is shown here by dimension


15


, which is the maximum amount jaws


3


and


5


may be spaced apart using adjustable means


7


. This maximum spacing dimension relates to other dimensions of the wrench head including the jaw width dimension


13


of jaw


3


, and the jaw width dimension


9


of jaw


5


. Both jaw width dimensions are measured at imaginary centerline


11


and substantially perpendicular to the jaw engaging surfaces


4


and


6


as shown. Many factors have contributed to the jaw width dimensions of the typical, prior art wrench shown, including strength and durability specifications developed by the American Society of Mechanical Engineers (ASME). Whereas, the jaw width dimension


13


of jaw


3


, combined with the jaw width dimension


9


of jaw


5


, is about equal to the maximum spacing dimension


15


as shown. In other words, if the maximum spacing dimension


15


of wrench head


2


was about 1.25 inches, the jaw width dimensions


13


and


9


(combined together) would also be equal to about 1.25 inches, or 100% of the maximum spacing dimension as defined herein. This dimensional relationship may vary slightly but is very typical of prior art adjustable, open end wrenches. The advantages of an adjustable wrench are obvious. An adjustable wrench can vary the spacing between the jaws so that the one tool may interact and turn a variety of different size fasteners. The disadvantages of an adjustable wrench are not immediately obvious. A major disadvantage of the typical, prior art adjustable wrench is its relatively wide structured head and jaws. The wide wrench head and wide jaws prohibit interaction and access with fasteners in limited access environments. Accordingly, there is a need to develop a better adjustable, open end wrench which is formed differently than the prior art adjustable wrenches, to improve engagement and access with fasteners located in limited access environments.





FIG. 2

shows a left side, sectional view of a present invention adjustable wrench with details of the adjustable wrench head. In this view, adjustable wrench


21


is shown having wrench head


22


for turning a variety of different size fasteners. Wrench head


22


comprises two jaws


23


and


25


each having an engaging surface for engaging with the fasteners. Jaw


23


has engaging surface


24


, and, jaw


25


has engaging surface


26


. These engaging surfaces may be planar and/or roughened to enhance the coefficient of friction between the engaging surface and fastener being turned. Jaw


23


is generally fixed and connected to a gripping portion formed as a wrench lever (not shown in this sectional view) and the other jaw


25


is movable relative to fixed jaw


23


. Wrench head


22


also comprises an adjustable means


27


by which jaws


23


and


25


may be spaced apart including a maximum spacing dimension


29


between the jaws. Wrench head


22


further comprises an imaginary centerline


31


which is about centered relative to the length of jaws


23


and


25


, and substantially perpendicular to engaging surfaces


24


and


26


as shown in this side view. Maximum spacing dimension


29


is the maximum amount jaws


23


and


25


may be spaced apart using adjustable means


27


. This maximum spacing dimension relates to other dimensions of the wrench head including jaw width dimension


33


and jaw width dimension


35


. The jaw width dimension of each jaw is measured at the centerline


31


, and the width dimension of both jaws combined (


33


+


35


) is relative to the maximum spacing dimension


29


between the jaws. The width dimension of both jaws combined (


33


+


35


) is generally equal to or less than 85% of the maximum spacing dimension


29


between the jaws. And, the width dimension of both jaws combined (


33


+


35


) is generally equal to or greater than 50% of the maximum spacing dimension between the jaws. In other words, if the maximum spacing dimension


29


of wrench head


22


was about 1.25 inches, the jaw width dimensions


33


and


35


(combined together) would be equal to or less than 85% of 1.25 inches, and, equal to or greater than 50% of 1.25 inches. Preferred embodiments of the present invention, adjustable wrench head have jaws wherein the width dimension of both jaws combined (


33


+


35


) is generally equal to or less than 75% of the maximum spacing dimension


29


between the jaws. And, the width dimension of both jaws combined (


33


+


35


) is generally equal to or greater than 55% of the maximum spacing dimension between the jaws. Such a structural arrangement provides superior engagement and access with fasteners located in limited access environments.





FIG. 3

shows a left side view of a present invention adjustable wrench in its entirety. In this view, adjustable wrench


51


is shown having wrench head


52


for turning a variety of different size fasteners. Wrench head


52


comprises two jaws


53


and


55


each having an engaging surface for engaging with the fasteners. Jaw


53


has engaging surface


54


, and, jaw


55


has engaging surface


56


. These engaging surfaces may be planar and/or roughened to enhance the coefficient of friction between the engaging surface and fastener being turned. Jaw


53


is generally fixed and connected to gripping portion


69


formed as a wrench lever, and jaw


55


is movable relative to fixed jaw


53


. Wrench head


52


also comprises an adjustable means


57


by which jaws


53


and


55


may be spaced apart including a maximum spacing dimension


59


between the jaws. Wrench head


52


further comprises an imaginary centerline


61


which is about centered relative to the length of jaws


53


and


55


, and substantially perpendicular to engaging surfaces


54


and


56


as shown in this side view. Maximum spacing dimension


59


is the maximum amount jaws


53


and


55


may be spaced apart using adjustable means


57


. This maximum spacing dimension relates to other dimensions of the wrench head including jaw width dimension


63


and jaw width dimension


65


. The jaw width dimension of each jaw is measured at the centerline


61


, and the width dimension of both jaws combined (


63


+


65


) is relative to the maximum spacing dimension


59


between the jaws. In this preferred embodiment, the width dimension of both jaws combined (


63


+


65


) is generally equal to or less than 85% of the maximum spacing dimension


59


between the jaws. And, the width dimension of both jaws combined (


63


+


65


) is generally equal to or greater than 50% of the maximum spacing dimension between the jaws. In other words, if the maximum spacing dimension


59


of wrench head


52


was about 1.25 inches, the jaw width dimensions


63


and


65


(combined together) would be equal to or less than 85% of 1.25 inches, and also, equal to or greater than 50% of 1.25 inches. With regards to the more preferred embodiments of the present invention, the width dimension of both jaws combined (


63


+


65


) is generally equal to or less than 75% of the maximum spacing dimension


59


between the jaws. And, the width dimension of both jaws combined (


63


+


65


) is generally equal to or greater than 55% of the maximum spacing dimension between the jaws. Such a structural arrangement provides superior engagement and access to fasteners located in limited access environments. Another novel feature of adjustable wrench


51


is the relationship of its entire length


67


to the maximum spacing dimension


59


. In some cases, preferred embodiments of the present invention may have a shortened handle or lever to provide sufficient torque strength to the jaws


63


and


65


, defined by the American Society of Mechanical Engineers (ASME). Here the total length


67


of wrench


51


is about equal to or less than, seven times the maximum spacing dimension


59


. In other words, if the maximum spacing dimension


59


was 1.25 inches, the total length


67


of wrench


51


would be equal to or less than (7×1.25 inches), or 8.75 inches. By providing for a shorter wrench (and shorter lever) the wrench can more easily achieve the specifications developed by the American Society of Mechanical Engineers (ASME), even if, the jaws are structured thinner as defined herein for superior engagement and access with fasteners located in limited access environments.




Upon reading and understanding the specification of the present invention described above, modifications and alterations will become apparent to those skilled in the art. It is intended that all such modifications and alterations be included insofar as they come within the scope of the patent as claimed or the equivalence thereof.



Claims
  • 1. An adjustable, open end wrench having a wrench head for turning a variety of different size fasteners, said wrench head comprising two jaws each having an engaging surface for engaging with said fasteners; one said jaw being generally fixed and connected to a gripping portion formed as a wrench lever and the other said jaw being movable relative to said fixed jaw, said wrench head comprising an adjustable means by which said jaws may be spaced apart including a maximum spacing dimension between said jaws, said wrench head further comprising an imaginary centerline intersecting both of said jaws substantially perpendicular to the engaging surfaces of said jaws and passing through a midpoint of a length of the jaws as viewed from a side view thereof, and further wherein, each said jaw has a width dimension measured at said centerline, and the width dimension of both jaws combined is relative to the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or less than 85% of the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or greater than 50% of the maximum spacing dimension between said jaws, so as to enhance the engagement and accessibility of said wrench to said fasteners.
  • 2. The wrench head of claim 1, wherein the engaging surface of at least one jaw is substantially planar.
  • 3. The wrench head of claim 1, wherein the engaging surface of at least one jaw is substantially roughened.
  • 4. The wrench head of claim 1, wherein the engaging surfaces of both said jaws are each substantially planar.
  • 5. The wrench head of claim 1, wherein the width dimension of both said jaws combined is substantially equal to or less than 75% of the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or greater than 55% of the maximum spacing dimension between said jaws, so as to enhance the engagement and accessibility of said wrench to said fasteners.
  • 6. The wrench head of claim 1, wherein the engaging surfaces of both said jaws are each substanially roughened.
  • 7. An adjustable, open end wrench having a wrench head for turning a variety of different size fasteners, said wrench head comprising two jaws each having an engaging surface for engaging with said fasteners; one said jaw being generally fixed and connected to a gripping portion formed as a wrench lever and the other said jaw being movable relative to said fixed jaw, said wrench head comprising an adjustable means by which said jaws may be spaced apart including a maximum spacing dimension between said jaws, said wrench head further comprising an imaginary centerline intersecting both of said jaws substantially perpendicular to the engaging surfaces of said jaws and passing through a midpoint of a length of the jaws as viewed from a side view thereof, and further wherein, each said jaw has a width dimension measured at said centerline, and the width dimension of both said jaws combined is relative to the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or less than 75% of the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or greater than 55% of the maximum spacing dimension between said jaws, so as to enhance the engagement and accessibility of said wrench to said fasteners.
  • 8. The wrench head of claim 7, wherein the engaging surface of at least one jaw is substantially planar.
  • 9. The wrench head of claim 7, wherein the engaging surface of at least one jaw is substantially roughened.
  • 10. The wrench head of claim 7, wherein the engaging surfaces of both said jaws are each substantially planar.
  • 11. The wrench head of claim 7, wherein the engaging surfaces of both said jaws are each substantially roughened.
  • 12. The wrench of claim 7, wherein said adjustable wrench has a total length, and the total length of said wrench is substantially equal to or less than, seven times the maximum spacing dimension between said jaws.
  • 13. The wrench head of claim 12, wherein the engaging surface of at least one jaw is substantially planar.
  • 14. The wrench head of claim 12, wherein the engaging surface of at least one jaw is substantially roughened.
  • 15. The wrench head of claim 12, wherein the engaging surfaces of both said jaws are each substantially planar.
  • 16. The wrench head of claim 12, wherein the engaging surfaces of both said jaws are each substantially roughened.
  • 17. An adjustable, open end wrench having a wrench head for turning a variety of different size fasteners, said wrench head comprising two jaws each having an engaging surface for engaging with said fasteners; one said jaw being generally fixed and connected to a gripping portion formed as a wrench lever and the other said jaw being movable relative to said fixed jaw, said wrench head comprising an adjustable means by which said jaws may be spaced apart including a maximum spacing dimension between said jaws, said wrench head further comprising an imaginary centerline intersecting both of said jaws substantially perpendicular to the engaging surfaces of said jaws and passing through a midpoint of a length of the jaws as viewed from a side view thereof, and further wherein, each said jaw has a width dimension measured at said centerline, and the width dimension of both said jaws combined is relative to the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or less than 75% of the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or greater than 55% of the maximum spacing dimension between said jaws, and further wherein, said wrench has a total length, and the total length of said wrench is substantially equal to or less than, seven times the maximum spacing dimension between said jaws, so as to enhance the engagement and accessibility of said wrench to said fasteners.
  • 18. The wrench head of claim 17, wherein the engaging surface of at least one jaw is substantially planar.
  • 19. The wrench head of claim 17, wherein the engaging surface of at least one jaw is substantially roughened.
  • 20. The wrench head of claim 17, wherein the engaging surfaces of both said jaws are each substantially planar.
  • 21. The wrench head of claim 17, wherein the engaging surfaces of both said jaws are each substantially roughened.
  • 22. An adjustable, open end wrench having a wrench head for turning a variety of different size fasteners, said wrench head comprising two jaws each having an engaging surface for engaging with said fasteners; one said jaw being generally fixed and connected to a gripping portion formed as a wrench lever and the other said jaw being movable relative to said fixed jaw, said wrench head comprising an adjustable means by which said jaws may be spaced apart including a maximum spacing dimension between said jaws, said wrench head further comprising an imaginary centerline intersecting both of said jaws substantially perpendicular to the engaging surfaces of said jaws and passing through a midpoint of a length of the jaws as viewed from a side view thereof, and further wherein, each said jaw has a width dimension measured at said centerline, and the width dimension of both jaws combined is relative to the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or less than 70% of the maximum spacing dimension between said jaws, and, the width dimension of both said jaws combined is substantially equal to or greater than 50% of the maximum spacing dimension between said jaws, so as to enhance the engagement and accessibility of said wrench to said fasteners.
  • 23. The wrench head of claim 22, wherein said adjustable wrench has a total length, and the total length of said wrench is substantially equal to or less than, six times the maximum spacing dimension between said jaws.
  • 24. The wrench head of claim 22, wherein the engaging surfaces of both said jaws are each substantially planar.
  • 25. The wrench head of claim 22, wherein the engaging surfaces of both said jaws are each substantially roughened.
  • 26. The wrench head of claim 23, wherein the engaging surfaces of both said jaws are each substantially planar.
  • 27. The wrench head of claim 23, wherein the engaging surfaces of both said jaws are each substantially roughened.
REFERENCES TO RELATED APPLICATIONS

This application relates to other U.S. Patents granted to the inventor herein including U.S. Pat. No. Des. 414,996 entitled ADJUSTABLE WRENCH HEAD WITH BEAK TIP filed on Oct. 13, 1998; and, U.S. Pat. No. Des. 434,956 entitled ADJUSTABLE OPEN END WRENCH HEAD filed on Mar. 1, 1999. In addition, this application relates to U.S. patent application Ser. No. 091325,786 entitled ADJUSTABLE OPEN END WRENCH filed on Jun. 4, 1999 also by the inventor herein, and now abandoned.

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