Accessory arrangement structure for internal combustion engine

Information

  • Patent Grant
  • 6318333
  • Patent Number
    6,318,333
  • Date Filed
    Friday, September 1, 2000
    24 years ago
  • Date Issued
    Tuesday, November 20, 2001
    23 years ago
Abstract
A power unit, including an engine and a transmission, is transversely arranged in a vehicle with a crankshaft arranged parallel to a traveling direction of the vehicle. Looking at a crankcase from the front, a camshaft is arranged to one side of the crankshaft. A balancer shaft is also located on the one side of the crankshaft and coaxailly drives an oil pump. The transmission and an oil tank are arranged on the opposite side of the crankshaft. The crankshaft includes a crank sprocket which drives the cam shaft via a cam chain and a cam sprocket provided on one end of the cam shaft. The cam sprocket and the oil pump are arranged on either side of a balancer attached to the balancer shaft. The power unit arrangement allows for an increase in the potential capacity of the oil pump of a dry sump type lubrication system without causing an increase in the size of a crankcase.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an arrangement for various components of an internal combustion engine.




2. Description of the Relevant Art




An engine, such as a transverse engine provided with a crankshaft facing in the direction of travel of the vehicle, is shown in the background art of Japanese Patent Laid-open No. Hei. 7-195949. In the engine of the background art, a camshaft, a balancer shaft and an oil pump are arranged vertically elevated one from the other on one side of the crankshaft. A transmission is arranged on the other side of the crankshaft. The arrangement of the engine components, looking from the front, is such that a balancer and the camshaft are arranged on an outer side of the crankshaft. An oil pump is arranged close to one of either the balancer or the camshaft. Further, the oil pump is arranged on the same side of the crankshaft as a chain for driving the camshaft.




In the background art, the camshaft and the suplementary parts for operation of a valve mechanism and parts of the lubrication system are arranged on one side of the crankshaft, near a chain for driving the camshaft and the oil pump. In order to adopt a dry sump structure with this arrangement, it is necessary to plumb an oil pipe to the periphery of the oil pump. Further, it is necessary to increase the size of the case.




In the case where a dry sump structure is adopted while suppressing the overall height of the engine, it is necessary to provide a large internal oil tank arrangement space, which means it becomes necessary to provide a separate oil tank. If this is done then the oil tank, and oil cooler and the engine must be joined together using a plurality of expensive and heavy hoses, thus increasing the number of parts, the costs and the weight.




SUMMARY OF THE INVENTION




It is an object of the present invention to address one or more of the drawbacks associated with the background art.




These and other objects are accomplished by an internal combustion engine comprising: a crankcase; an oil tank inside said crankcase, an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; and a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft, wherein said camshaft and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft.




Further, these and other objects are accomplished by an internal combustion engine comprising: a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft; and a balancer shaft having a balancer thereon, with said balancer shaft being parallel to said camshaft, wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.




Moreover, these and other objects are accomplished by a combination comprising: a vehicle; and an internal combustion engine including: a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft; and a balancer shaft having a balancer thereon, with said balancer shaft being parallel to said camshaft, wherein said camshaft, said balancer shaft, and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft, and wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.




Other objects and further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitative of the present invention, and wherein:





FIG. 1

is a front view illustrating an arrangement of respective shafts in a crankcase, in accordance with the present invention;





FIG. 2

is a side view of an ATV including a power unit, in accordance with the present invention;





FIG. 3

is a partial cross sectional view of the power unit of

FIG. 2

;





FIG. 4

is a diagram illustrating a flow of oil through a lubrication system, in accordance with the present invention;





FIG. 5

is a cross sectional view illustrating an oil pump of the lubricating system;





FIG. 6

is a front view illustrating a front case cover;





FIG. 7

is a front view of a front case of a crankcase;





FIG. 8

is a front view of the front case of the crankcase, with a starting clutch removed;





FIG. 9

is a rear view of the front case illustrating a joining surface of the front case for mating to a rear case; and





FIG. 10

is a cross sectional view taken in a longitudinal direction of the crankcase illustrating an oil sump pump of the oil pump.











DETAILED DESCRIPTION OF THE INVENTION




A description will now be given of an embodiment of the present invention applied to a four-wheeled buggy or all-terrain vehicle (ATV). As illustrated in

FIG. 2

, the four-wheeled buggy is provided with a pair of left and right front wheels


2


and a pair of left and right rear wheels


3


, taken in a longitudinal direction of the vehicle frame


1


. A power unit


4


, comprising an engine and a transmission


44


, is supported in a central portion of the vehicle frame


1


. The power unit


4


has a transverse structure, wherein a crankshaft


5


extends in the longitudinal direction of the vehicle.




The four-wheeled buggy is a four-wheel drive type. An output shaft


6


is provided parallel to the crankshaft


5


and below the power unit


4


. The front wheels


2


are driven via a front wheel propeller shaft


7


connected to the output shaft


6


. The rear wheels


3


are driven via a rear wheel propeller shaft


8


connected to the output shaft


6


.




A front side of a crankcase


10


, constituting the power unit


4


, is covered by a front case cover


11


. A rear side is covered by a rear case cover


12


. These case covers


11


,


12


house the power unit


4


.




The crankcase


10


is also longitudinally partitioned into a front case


10




a


and a rear case


10




b.


A cylinder block


13


, a cylinder head


14


and a cylinder head cover


15


are attached to an upper part of the crankcase


10


. A carburetor


16


is connected to an intake port of the cylinder head


14


. An air cleaner


17


is connected to a rear side of the carburetor


16


. An exhaust pipe


18


is connected to an exhaust port of the cylinder head


14


.




An oil cooler


20


is arranged in front of the power unit


4


with a cooling surface facing toward the traveling direction of the ATV. The oil cooler


20


receives oil from the crankcase


10


via a feed side hose


21


, and returns oil to the crankcase via a return side hose


22


. An oil pump


62


, in the crankcase


10


, facilitates the circulation of oil. The ATV also includes a cooling fan


23


, a handlebar


24


, a fuel tank


25


, and a saddle type seat


26


.





FIG. 3

is a cross sectional view of a transmission mechanism portion of the power unit


4


. As set forth above, the front side of the crankcase


10


is covered by a front case cover


11


, while the rear side is covered by the rear case cover


12


. The crankcase


10


, and the front and rear covers


11


,


12


constitute the power unit case. Also, the cylinder block


13


, the cylinder head


14


and the cylinder head cover


15


are attached to an upper part of the crankcase


10


.




The crankcase


10


is made up of two longitudinally divided sections, namely the front case


10




a


and the rear case


10




b.


The crankshaft


5


is fitted between the front case


10




a


and the rear case


10




b.


A starting clutch


40


, such as a well-known centrifugal clutch mechanism, is provided on one end of the crankshaft


5


. An AC generator (ACG)


41


is provided on the other end of the crankshaft


5


. The cross sectional view of

FIG. 3

also illustrates a connecting rod


42


and a piston


43


.




The transmission


44


may be constructed as a well-known constant-mesh transmission. The transmission


44


includes a main shaft


45


and a counter shaft


46


arranged parallel to the crankshaft


5


. A speed change clutch, or centrifugal clutch,


47


is provided on one end of the main shaft


45


. The speed change clutch


47


selectively couples and disconnects a drive force of the crankshaft


5


to the main shaft


45


. A plurality of constant mesh transmission gear trains


48


are provided between the main shaft


45


and the counter shaft


46


. The gear trains


48


are used to selectively change a rotation speed at which the counter shaft


46


is driven by the main shaft


45


. Rotation of the counter shaft


46


is output from a final drive gear


49


, provided on one end of the counter shaft


46


, to a final driven gear


50


on the output shaft


6


.





FIG. 1

is a schematic diagram illustrating the layout of each shaft in the rear case


10




b.



FIG. 1

depicts the parting plane of the rear case


10




b


and the front case


10




a,


seen from a front side of the vehicle. The transmission


44


is arranged on the right side of the crankshaft


5


. An oil tank


51


is provided on an end of the transmission


44


, to the right of the transmission


44


. The oil tank


51


is formed between the front case cover


11


and the front case


10




a,


and between the front case


10




a


and the rear case


10




b.


The oil tank


51


is partitioned from a transmission chamber


52


, housing the transmission


44


, by a partitioning wall or bulkhead


53


.




The bulkhead


53


starts from an upper end of the rear case


10




b,


extends along the right side of the transmission


44


, and reaches to a bottom portion


54


of the rear case


10




b.


A lower end of the bulkhead


53


extends below the output shaft


6


. The oil tank


51


is longer in the vertical direction, and as a result, the oil tank


51


is formed into a substantially crescent shape, when viewed from the front (as illustrated in FIG.


1


).




Each of the front case


10




a


and the rear case


10




b


of the crankcase


10


has the same contour or outline shape, in the plane of FIG.


1


. The bottom section


54


slopes towards the center, via a left sloping surface


54




c


on the left side and a right sloping surface


54




a


on the right side, becoming narrower towards the center, with a central portion being the lowest point. A lower end of the bulkhead


53


is connected to a connection point between the right sloping section


54




a


and a central section


54




b,


forming the bottom of the oil tank


51


. The connection point of the three wall sections is punched out towards the bulkhead


53


, so that a drain hole


55


communicates with both the oil tank


51


and the transmission chamber


52


. A drain bolt


56


is fitted into this drain hole


55


. An oil inlet


57


is provided in an upper part of the oil tank


51


.




A cam shaft


58


and a balancer shaft


59


are arranged parallel with each other. The cam shaft


58


and the balancer shaft


59


are located on the left side of the crankshaft


5


. In other words, the cam shaft


58


and the balancer shaft


59


are located on a side opposite to the transmission


44


relative to the crankshaft


5


. The camshaft


58


is driven by the crankshaft


5


, via a cam chain


60


. The balancer shaft


59


is also driven by the crankshaft


5


, so that a balancer


61


, on the balancer shaft


59


, rotates in synchronism with the crankshaft


5


. The balancer shaft


59


is linked to the oil pump


62


at its front end, and drives the oil pump


62


.




Referring to

FIG. 4

, the oil pump


62


includes a feed pump


63


and a scavenge pump


64


. The feed pump


63


and the scavenge pump


64


have respective rotors on the same drive shaft, and are preferably integrally formed. The feed pump


63


sucks oil from the oil tank


51


and supplies the oil, through an oil filter


65


, to respective lubrication sections of the engine. The scavenge pump


64


draws oil from an oil sump


66


, which is formed, for instance, at the central section


54




b


of the bottom section


54


, sends the oil to the oil cooler


20


. After the oil passes through the oil cooler


20


, the oil is returned to the oil tank


51


. A relief valve


67


is provided inside the discharge passageway of the feed pump


63


. If the discharge pressure of the feed pump


63


exceeds a specified pressure, an escape is opened to the discharge passageway of the scavenge pump


64


.





FIG. 5

is a cross section drawing illustrating the oil pump


62


. The feed pump


63


and the scavenge pump


64


are integrally formed with each other inside a common pump housing. A feed pump rotor


70


for the feed pump


63


and a scavenge pump rotor


71


for the scavenge pump


64


are arranged on a common drive shaft


68


, while being disposed on opposite sides of a dividing or partition wall


69


. The drive shaft


68


is arranged coaxially with the balancer shaft


69


. The drive shaft


68


is arranged to the front of the front case


10




a,


while the balancer shaft


59


is arranged between the front case


10




a


and the rear case


10




b.


The drive shaft


68


and the balancer shaft


59


are connected and rotate integrally.




In

FIG. 5

, a feed pump pipe


72


for the feed pump


63


is connected to an inlet


73


of the feed pump


63


. A scavenge pump discharge port


74


of the scavenge pump


64


leads to a discharge passageway


75


formed in the front case cover


11


. One end of the feed side hose


21


is connected to an outlet


76


of the discharge passageway


75


.




A balancer gear


78


is provided on the balancer shaft


59


. The balancer gear


78


meshes with a balancer drive gear


79


formed on the crankshaft


5


. A cam sprocket


80


is provided at one end of the cam shaft


58


. The cam sprocket


80


is driven by a drive sprocket provided on the crankshaft


5


, via the cam chain


60


. A cam


81


on the cam shaft


58


drives a valve mechanism on the cylinder head


14


side, via a push rod


82


.





FIG. 6

shows the front case cover


11


from the front.

FIG. 7

shows the front case


10




a


from the front with part of the front case cover


11


cut away.

FIG. 8

shows a front cover attaching surface of the front case


10




a


with the starting clutch


40


removed.

FIG. 9

shows a surface of the front case


10




a,


to which the rear case


10




b


would be attached.




In

FIGS. 6-9

, the bottom section


54


of the front case


10




a


has a shape becoming narrower towards the bottom. The feed pump


63


of the oil pump


62


draws up oil from an inlet


85


(

FIG. 9

) provided at a lower end of the oil tank


51


via the feed pump pipe


72


. The inlet


85


is formed at a lower end of the oil tank


51


wrapping around to the bottom of the output shaft


6


(FIG.


8


). The feed pump pipe


72


runs over the starting clutch


40


and leads to a rear side of the starting clutch


40


, and is piped to below the crankshaft


5


and the centrifugal clutch


47


.




The feed pump


63


discharges oil from a discharge passageway


86


(

FIG. 8

) to the oil filter


65


(FIG.


7


). The discharge outlet


87


of the oil filter


65


communicates with an oilway


88


facing towards the center of the crankshaft


5


formed in the front case cover


11


. A filter housing


84


is provided in an upper shoulder of the front case cover


11


. The oilway


88


is connected at the same time to an oilway


89


formed running through the center of the crankshaft


5


and to an oilway


90


formed running upwards above the front case cover


11


. The oilway


90


supplies oil to parts other than the crankshaft


5


, such as a valve mechanism and the transmission


44


.




The scavenge pump


64


draws up oil from an inlet


91


through a scavenge pump pipe


92


, using an oil sump


66


provided in the center section


54




b.


The scavenge pump pipe


92


runs diagonally along the direction of the sloping surface


54




c,


and has a middle section which is fastened to the front case


10




a


by a clip


93


.




As shown in

FIG. 6

, an oil outlet


76


from the scavenge pump


64


is provided at a central section in the vertical direction of a front left end of the front case cover


11


, at a position overlapping the oil pump


62


. A return port


94


, in communication with the return side hose


22


(

FIG. 2

) from the oil cooler


20


, is provided in the right upper section of the front case, at a position overlapping the oil tank


51


. Oil, returned from the oil cooler


20


, enters the return port


94


and passes into sections of the oil tank


51


between the front case cover


11


and the front case


10




a.






As shown in

FIG. 7

, a dividing or partition wall


95


is provided in the oil tank


51


for partitioning the inside of the oil tank


51


into a portion on the front case


10




a


side and a portion on the rear case


10




b


side. The partition wall


95


is provided with a rib


95




a,


and a communicating hole


96


communicated to the rear case


10




b


side. The communicating hole


96


is provided in the lower portion of the partition wall


95


at a position slightly elevated relative to the output shaft


6


.




Oil entering between the front case cover


11


and the front case


10




a


flows through the communicating hole


96


to the oil tank


51


formed between the front case


10




a


and the rear case


10




b.


During the flow of oil to the oil tank


51


, gas-liquid separation for the oil is promoted.




As shown in

FIG. 9

, a slot


97


is provided in an upper part of the bulkhead


53


, and communication is established between the oil tank


51


and the transmission chamber


52


. The height of the slot


97


is substantially the same as the height of the oil inlet


57


. The slot


97


acts as an overflow to the inside of the transmission chamber, if supply to the oil tank


51


fills up. A number of ribs


98


are formed in the surface of the partition wall


95


on the rear case


10




b


side.

FIG. 9

also illustrates a bearing hole


100


for the main shaft, a bearing hole


101


for the counter shaft, and a bearing hole


102


for the output shaft.





FIG. 10

illustrates the structure of the oil sump


66


. The oil sump


66


is formed in a section located at the juncture of the front case


10




a


and the central section


54




b


of the rear case


10




b.


A strainer


103


is contained in this space, with a rear portion of the strainer


103


supported by a wall section


104


of the rear case


10




b.


A scavenge pump inlet passageway


105


communicates with the oil sump


66


in the front case


10




a.


A lower end of the scavenge pump pipe


92


is connected to a tip opening section of the inlet passageway


105


.

FIG. 10

also illustrates a shift drum


106


, a stopper arm


107


, a return spring


108


, a reverse switching shaft


109


, a stopper sensor arm


110


, and a stopper position detection switch


111


.




Next, operation of the present invention will be described. Oil, after lubrication, drops down to the bottom


54


of the crankcase


10


. Since the left and right of the crankcase


10


becomes narrower toward the bottom section


54


, the oil easily accumulates in the oil sump


66


of the central section


54




b,


which is the lowest part of the crankcase


10


. Oil accumulating in the oil sump


66


is drawn into the scavenge pump


64


housed inside the oil pump


62


via the scavenge pump pipe


92


. This oil is sent through a discharge outlet


74


, through a discharge outlet


75


, formed in the front case cover


11


, and through an outlet


76


to the sending side hose


21


. The sending side hose


21


sends the oil to the oil cooler


20


. Oil that has been cooled in the oil cooler


20


is returned to an upper section of the oil tank


51


, via the return side hose


22


and the return outlet


94


.




In this way, since the oil pump


62


and the oil tank


51


are provided on the left and right sides of the crankcase


10


, the outlet


76


and the return port


94


can be provided in the left and right surfaces of the upper portion of the front case cover


11


covering the front case


10




a.


Accordingly, the outlet


76


and the return port


94


can be separately connected nearly in straight lines to the inlet and outlet provided in the left and right surfaces of the oil cooler


20


using the feed side hose


21


and the return side hose


22


. As a result, the feed side hose


21


and the return side hose


22


can be made relatively short, and the piping layout can be simplified. This results in a reduction both in weight and cost, and also simplifies the assembly and maintenance procedures.




Furthermore, since the oil tank


51


and the oil pump


62


are arranged on the left and right sides of the crankshaft


5


, the left side (the side on which the oil tank


51


is provided) of the oil cooler


20


facing to the front case cover


11


may be taken as the outlet and connected to the return side hose


22


. The right side (the side on which the oil pump


62


is provided) of the oil cooler


20


may be taken as the inlet and connected to the feed side hose


21


. With this arrangement, the feed side hose


21


and the return side hose


22


can be separated from each other and can be laid out in nearly straight lines. As a result, feed side hose


21


and the return side hose


22


can be made relatively short and the piping layout is simplified.




Since the oil tank


51


is elongated in the vertical direction and has a substantially crescent shape, and also since the crankcase


10


becomes narrower towards the bottom, oil is efficiently sent in to the inlet


85


at the lowest point, the capacity of the oil tank


51


can be made as large as a half or more of the total capacity of the crankcase


10


, and the variation of the oil level is thus reduced. Since the oil tank


51


is provided in the crank case


10


, the center of gravity is lowered and the weight of the parts is more concentrated, so that a change in the center of gravity due to variations in the oil level is reduced.




According to the present invention, the oil recovery rate or ratio is high and there is no need to use a special oil pump because the scavenge pump


64


draws up oil from the oil sump


66


, which is located in the lowest part of the crankcase


10


wherein the crankcase becomes narrower towards the bottom. As a result, no special oil pan is required. Thus, ground clearance is increased, the overall height of the engine is reduced, and the oil passageways are shortened. Shortening the oil passageways shortens the time required to supply oil to portions of the engine to the lubricated.




According to the present invention, oil is returned from the oil cooler


20


to the return inlet


94


of the front case cover


11


provided on an upper part of the oil tank


51


. The oil exiting from the return inlet


94


collides with the partition wall


95


of the oil tank


51


. The oil then drops down downwardly and comes into contact with a number of the plurality of ribs


95




a.


This path of the oil exiting from the return inlet


94


causes air entrapped in the oil to be easily separated from the oil, thus facilitating gas-liquid separation of air within the oil. Moreover, movement of the oil through the communication hole


96


inside the oil tank


51


also promotes gas-liquid separation.




The plurality of ribs


95




a


and


98


not only serve to promote air-oil separation, the ribs


95




a


and


98


also act as structural reinforcement members. By reinforcing the walls of the oil tank


51


, resonance due to vibration of the walls of the oil tank


51


is reduced or prevented.




Due to the slot


97


, provided on an upper part of the bulkhead


53


, excess oil in the oil tank


51


overflows from the slot


97


to the transmission chamber


52


. If the width of the slot


97


is set so that the slot


97


covers the overall width of the gear train, the meshing sections and sliding sections of the gear train immediately below the slot


97


, as well as sliding grooves of a shift drum, are lubricated. Because the oil tank


51


is usually filled, the feed pump


63


stably supplies oil to necessary lubrication locations.




The oil inlet


57


is provided just above the oil tank


51


. When oil is added, excess oil overflows into the transmission chamber


52


through the cutout


97


. As a result, it is easy to maintain an oil level inside the oil tank


51


at a specified level at all times. The present invention does not have an independent oil tank. However, by providing the overflow slot


97


, it is possible to ensure the oil level using the same procedure as in a normal wet sump structure.




Since the bottom


54


and the bulkhead


53


are punched out so that the drain hole


55


communicates with both the oil tank


51


and the transmission chamber


52


, a single drain hole


55


can be commonly used. Therefore, the number of manufacturing steps is minimized and only a single drain bolt


56


is used, thus reducing the number of parts. When the oil is changed, used oil is taken out from the drain hole


55


and new oil is put in through the inlet


57


. The oil level is checked and confirmed using a level gauge.




Still further, a cam sprocket


80


of the cam shaft


58


and the oil pump


62


are respectively separately arranged behind and in front of the balance shaft


59


. As a result, there is no danger of the oil pump


62


interfering with a cam chain


60


for driving the cam sprocket


80


. Therefore, it is possible to increase the size of the oil pump


62


without increasing the size of the crankcase


10


.




Further, oil pipe clips are arranged inside the starting clutch


40


, and the cam chain


60


is arranged between a balancer gear


78


and the ACG


41


, which means that a space for housing the oil tank


51


can be maintained more to the outside than these internal components. In this way, it is possible to design a more compact engine by more efficient use of space and to have more flexibility in arranging auxiliary devices and in planning the engine structure. Further, since there is no need to provide an independent oil tank, the advantages of a conventional dry sump structure are maintained, while also enjoying the advantages of simplifying the lubrication system.




The above described arrangement structure of the oil tank, transmission and auxiliary devices can also be used in engines other than engines for use with an ATV, and with engines which do not have an output shaft. When no output shaft is employed, the space of the output shaft may be assigned to the oil tank. As a result, an overall height of the right side may be reduced lower than the crank shaft, and it is possible to further slope the cylinder block to the right side using that empty space. As a result, it is possible to provide an engine having a low center of gravity with a reduced overall height. Also, it is possible to vertically divide connecting sections of the piping for the oil pump


62


and the oil tank


51


, so that the scavenge pump


64


and the upper part of the oil tank


51


are connected, and the feed pump


63


and the lower part of the oil tank


51


are connected.




By the present invention, the camshaft and supplementary devices (such as the balancer and balancer shaft) for operating the valve mechanism, as well as the lubrication system are arranged close to one another and to one of either the left or right sides of the crankshaft. Further, the transmission is arranged on the other side of the crankshaft. The cam shaft and the oil pump are driven in parallel and the balancer shaft and the oil pump are driven coaxially. The oil pump and a driven section of the camshaft, such as a cam sprocket, are arranged on respectively opposite sides of the balancer. Therefore, it is possible to have an arrangement where the oil pump does not interfere with a drive member of the camshaft. As a result, it is possible achieve the benefits of a dry sump structure with an increased size oil pump, without the need to enlarge the size of a crank case. In other words, it is possible to make the internal combustion engine more compact relative to the background art.




The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.



Claims
  • 1. An internal combustion engine comprising:a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; and a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft, wherein said camshaft and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft.
  • 2. The engine according to claim 1, further comprising:a balancer shaft having a balancer weight thereon, with said balancer shaft being parallel to said camshaft, wherein said balancer shaft is also located on said one side of said left side or said right side of said crankshaft.
  • 3. The engine according to claim 2, wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.
  • 4. The engine according to claim 2, wherein said oil pump is coaxially driven by said balancer shaft.
  • 5. The engine according to claim 2, wherein said oil pump includes a feed pump and scavenge pump which are driven coaxially.
  • 6. The engine according to claim 5, wherein said oil pump is coaxially driven by said balancer shaft.
  • 7. The engine according to claim 1, wherein said driven section of said camshaft is a cam sprocket and further comprising:a crank sprocket attached to said crankshaft; and a cam chain engaged to said cam sprocket and said crank sprocket.
  • 8. The engine according to claim 1, wherein said transmission includes a main shaft, a counter shaft and an output shaft arranged on said other of said left side or said right side of said crankshaft.
  • 9. A combination comprising:a vehicle; and an internal combustion engine including: a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft; and a balancer shaft having a balancer thereon, with said balancer shaft being parallel to said camshaft, wherein said camshaft, said balancer shaft, and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft, and wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.
  • 10. The combination according to claim 9, wherein said oil pump includes a feed pump and a scavenge pump which are driven coaxially.
  • 11. The combination according to claim 10, wherein said oil pump is coaxially driven by said balancer shaft.
  • 12. The combination according to claim 9, wherein said driven section of said camshaft is a cam sprocket and further comprising:a crank sprocket attached to said crankshaft; and a cam chain engaged to said cam sprocket and said crank sprocket.
  • 13. The combination according to claim 9, wherein said transmission includes a main shaft, a counter shaft and an output shaft arranged on said other of said left side or said right side of said crankshaft.
  • 14. The combination according to claim 9, wherein said vehicle is an ATV.
Priority Claims (1)
Number Date Country Kind
11-250812 Sep 1999 JP
US Referenced Citations (5)
Number Name Date Kind
5461940 Morita Oct 1995
5887564 Kawamoto Mar 1999
5899186 Kawamoto May 1999
6205971 Inumaru et al. Mar 2001
6230680 Pirone May 2000