Information
-
Patent Grant
-
6318333
-
Patent Number
6,318,333
-
Date Filed
Friday, September 1, 200024 years ago
-
Date Issued
Tuesday, November 20, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Birch, Stewart, Kolasch & Birch, LLP
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A power unit, including an engine and a transmission, is transversely arranged in a vehicle with a crankshaft arranged parallel to a traveling direction of the vehicle. Looking at a crankcase from the front, a camshaft is arranged to one side of the crankshaft. A balancer shaft is also located on the one side of the crankshaft and coaxailly drives an oil pump. The transmission and an oil tank are arranged on the opposite side of the crankshaft. The crankshaft includes a crank sprocket which drives the cam shaft via a cam chain and a cam sprocket provided on one end of the cam shaft. The cam sprocket and the oil pump are arranged on either side of a balancer attached to the balancer shaft. The power unit arrangement allows for an increase in the potential capacity of the oil pump of a dry sump type lubrication system without causing an increase in the size of a crankcase.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an arrangement for various components of an internal combustion engine.
2. Description of the Relevant Art
An engine, such as a transverse engine provided with a crankshaft facing in the direction of travel of the vehicle, is shown in the background art of Japanese Patent Laid-open No. Hei. 7-195949. In the engine of the background art, a camshaft, a balancer shaft and an oil pump are arranged vertically elevated one from the other on one side of the crankshaft. A transmission is arranged on the other side of the crankshaft. The arrangement of the engine components, looking from the front, is such that a balancer and the camshaft are arranged on an outer side of the crankshaft. An oil pump is arranged close to one of either the balancer or the camshaft. Further, the oil pump is arranged on the same side of the crankshaft as a chain for driving the camshaft.
In the background art, the camshaft and the suplementary parts for operation of a valve mechanism and parts of the lubrication system are arranged on one side of the crankshaft, near a chain for driving the camshaft and the oil pump. In order to adopt a dry sump structure with this arrangement, it is necessary to plumb an oil pipe to the periphery of the oil pump. Further, it is necessary to increase the size of the case.
In the case where a dry sump structure is adopted while suppressing the overall height of the engine, it is necessary to provide a large internal oil tank arrangement space, which means it becomes necessary to provide a separate oil tank. If this is done then the oil tank, and oil cooler and the engine must be joined together using a plurality of expensive and heavy hoses, thus increasing the number of parts, the costs and the weight.
SUMMARY OF THE INVENTION
It is an object of the present invention to address one or more of the drawbacks associated with the background art.
These and other objects are accomplished by an internal combustion engine comprising: a crankcase; an oil tank inside said crankcase, an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; and a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft, wherein said camshaft and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft.
Further, these and other objects are accomplished by an internal combustion engine comprising: a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft; and a balancer shaft having a balancer thereon, with said balancer shaft being parallel to said camshaft, wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.
Moreover, these and other objects are accomplished by a combination comprising: a vehicle; and an internal combustion engine including: a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft; and a balancer shaft having a balancer thereon, with said balancer shaft being parallel to said camshaft, wherein said camshaft, said balancer shaft, and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft, and wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.
Other objects and further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitative of the present invention, and wherein:
FIG. 1
is a front view illustrating an arrangement of respective shafts in a crankcase, in accordance with the present invention;
FIG. 2
is a side view of an ATV including a power unit, in accordance with the present invention;
FIG. 3
is a partial cross sectional view of the power unit of
FIG. 2
;
FIG. 4
is a diagram illustrating a flow of oil through a lubrication system, in accordance with the present invention;
FIG. 5
is a cross sectional view illustrating an oil pump of the lubricating system;
FIG. 6
is a front view illustrating a front case cover;
FIG. 7
is a front view of a front case of a crankcase;
FIG. 8
is a front view of the front case of the crankcase, with a starting clutch removed;
FIG. 9
is a rear view of the front case illustrating a joining surface of the front case for mating to a rear case; and
FIG. 10
is a cross sectional view taken in a longitudinal direction of the crankcase illustrating an oil sump pump of the oil pump.
DETAILED DESCRIPTION OF THE INVENTION
A description will now be given of an embodiment of the present invention applied to a four-wheeled buggy or all-terrain vehicle (ATV). As illustrated in
FIG. 2
, the four-wheeled buggy is provided with a pair of left and right front wheels
2
and a pair of left and right rear wheels
3
, taken in a longitudinal direction of the vehicle frame
1
. A power unit
4
, comprising an engine and a transmission
44
, is supported in a central portion of the vehicle frame
1
. The power unit
4
has a transverse structure, wherein a crankshaft
5
extends in the longitudinal direction of the vehicle.
The four-wheeled buggy is a four-wheel drive type. An output shaft
6
is provided parallel to the crankshaft
5
and below the power unit
4
. The front wheels
2
are driven via a front wheel propeller shaft
7
connected to the output shaft
6
. The rear wheels
3
are driven via a rear wheel propeller shaft
8
connected to the output shaft
6
.
A front side of a crankcase
10
, constituting the power unit
4
, is covered by a front case cover
11
. A rear side is covered by a rear case cover
12
. These case covers
11
,
12
house the power unit
4
.
The crankcase
10
is also longitudinally partitioned into a front case
10
a
and a rear case
10
b.
A cylinder block
13
, a cylinder head
14
and a cylinder head cover
15
are attached to an upper part of the crankcase
10
. A carburetor
16
is connected to an intake port of the cylinder head
14
. An air cleaner
17
is connected to a rear side of the carburetor
16
. An exhaust pipe
18
is connected to an exhaust port of the cylinder head
14
.
An oil cooler
20
is arranged in front of the power unit
4
with a cooling surface facing toward the traveling direction of the ATV. The oil cooler
20
receives oil from the crankcase
10
via a feed side hose
21
, and returns oil to the crankcase via a return side hose
22
. An oil pump
62
, in the crankcase
10
, facilitates the circulation of oil. The ATV also includes a cooling fan
23
, a handlebar
24
, a fuel tank
25
, and a saddle type seat
26
.
FIG. 3
is a cross sectional view of a transmission mechanism portion of the power unit
4
. As set forth above, the front side of the crankcase
10
is covered by a front case cover
11
, while the rear side is covered by the rear case cover
12
. The crankcase
10
, and the front and rear covers
11
,
12
constitute the power unit case. Also, the cylinder block
13
, the cylinder head
14
and the cylinder head cover
15
are attached to an upper part of the crankcase
10
.
The crankcase
10
is made up of two longitudinally divided sections, namely the front case
10
a
and the rear case
10
b.
The crankshaft
5
is fitted between the front case
10
a
and the rear case
10
b.
A starting clutch
40
, such as a well-known centrifugal clutch mechanism, is provided on one end of the crankshaft
5
. An AC generator (ACG)
41
is provided on the other end of the crankshaft
5
. The cross sectional view of
FIG. 3
also illustrates a connecting rod
42
and a piston
43
.
The transmission
44
may be constructed as a well-known constant-mesh transmission. The transmission
44
includes a main shaft
45
and a counter shaft
46
arranged parallel to the crankshaft
5
. A speed change clutch, or centrifugal clutch,
47
is provided on one end of the main shaft
45
. The speed change clutch
47
selectively couples and disconnects a drive force of the crankshaft
5
to the main shaft
45
. A plurality of constant mesh transmission gear trains
48
are provided between the main shaft
45
and the counter shaft
46
. The gear trains
48
are used to selectively change a rotation speed at which the counter shaft
46
is driven by the main shaft
45
. Rotation of the counter shaft
46
is output from a final drive gear
49
, provided on one end of the counter shaft
46
, to a final driven gear
50
on the output shaft
6
.
FIG. 1
is a schematic diagram illustrating the layout of each shaft in the rear case
10
b.
FIG. 1
depicts the parting plane of the rear case
10
b
and the front case
10
a,
seen from a front side of the vehicle. The transmission
44
is arranged on the right side of the crankshaft
5
. An oil tank
51
is provided on an end of the transmission
44
, to the right of the transmission
44
. The oil tank
51
is formed between the front case cover
11
and the front case
10
a,
and between the front case
10
a
and the rear case
10
b.
The oil tank
51
is partitioned from a transmission chamber
52
, housing the transmission
44
, by a partitioning wall or bulkhead
53
.
The bulkhead
53
starts from an upper end of the rear case
10
b,
extends along the right side of the transmission
44
, and reaches to a bottom portion
54
of the rear case
10
b.
A lower end of the bulkhead
53
extends below the output shaft
6
. The oil tank
51
is longer in the vertical direction, and as a result, the oil tank
51
is formed into a substantially crescent shape, when viewed from the front (as illustrated in FIG.
1
).
Each of the front case
10
a
and the rear case
10
b
of the crankcase
10
has the same contour or outline shape, in the plane of FIG.
1
. The bottom section
54
slopes towards the center, via a left sloping surface
54
c
on the left side and a right sloping surface
54
a
on the right side, becoming narrower towards the center, with a central portion being the lowest point. A lower end of the bulkhead
53
is connected to a connection point between the right sloping section
54
a
and a central section
54
b,
forming the bottom of the oil tank
51
. The connection point of the three wall sections is punched out towards the bulkhead
53
, so that a drain hole
55
communicates with both the oil tank
51
and the transmission chamber
52
. A drain bolt
56
is fitted into this drain hole
55
. An oil inlet
57
is provided in an upper part of the oil tank
51
.
A cam shaft
58
and a balancer shaft
59
are arranged parallel with each other. The cam shaft
58
and the balancer shaft
59
are located on the left side of the crankshaft
5
. In other words, the cam shaft
58
and the balancer shaft
59
are located on a side opposite to the transmission
44
relative to the crankshaft
5
. The camshaft
58
is driven by the crankshaft
5
, via a cam chain
60
. The balancer shaft
59
is also driven by the crankshaft
5
, so that a balancer
61
, on the balancer shaft
59
, rotates in synchronism with the crankshaft
5
. The balancer shaft
59
is linked to the oil pump
62
at its front end, and drives the oil pump
62
.
Referring to
FIG. 4
, the oil pump
62
includes a feed pump
63
and a scavenge pump
64
. The feed pump
63
and the scavenge pump
64
have respective rotors on the same drive shaft, and are preferably integrally formed. The feed pump
63
sucks oil from the oil tank
51
and supplies the oil, through an oil filter
65
, to respective lubrication sections of the engine. The scavenge pump
64
draws oil from an oil sump
66
, which is formed, for instance, at the central section
54
b
of the bottom section
54
, sends the oil to the oil cooler
20
. After the oil passes through the oil cooler
20
, the oil is returned to the oil tank
51
. A relief valve
67
is provided inside the discharge passageway of the feed pump
63
. If the discharge pressure of the feed pump
63
exceeds a specified pressure, an escape is opened to the discharge passageway of the scavenge pump
64
.
FIG. 5
is a cross section drawing illustrating the oil pump
62
. The feed pump
63
and the scavenge pump
64
are integrally formed with each other inside a common pump housing. A feed pump rotor
70
for the feed pump
63
and a scavenge pump rotor
71
for the scavenge pump
64
are arranged on a common drive shaft
68
, while being disposed on opposite sides of a dividing or partition wall
69
. The drive shaft
68
is arranged coaxially with the balancer shaft
69
. The drive shaft
68
is arranged to the front of the front case
10
a,
while the balancer shaft
59
is arranged between the front case
10
a
and the rear case
10
b.
The drive shaft
68
and the balancer shaft
59
are connected and rotate integrally.
In
FIG. 5
, a feed pump pipe
72
for the feed pump
63
is connected to an inlet
73
of the feed pump
63
. A scavenge pump discharge port
74
of the scavenge pump
64
leads to a discharge passageway
75
formed in the front case cover
11
. One end of the feed side hose
21
is connected to an outlet
76
of the discharge passageway
75
.
A balancer gear
78
is provided on the balancer shaft
59
. The balancer gear
78
meshes with a balancer drive gear
79
formed on the crankshaft
5
. A cam sprocket
80
is provided at one end of the cam shaft
58
. The cam sprocket
80
is driven by a drive sprocket provided on the crankshaft
5
, via the cam chain
60
. A cam
81
on the cam shaft
58
drives a valve mechanism on the cylinder head
14
side, via a push rod
82
.
FIG. 6
shows the front case cover
11
from the front.
FIG. 7
shows the front case
10
a
from the front with part of the front case cover
11
cut away.
FIG. 8
shows a front cover attaching surface of the front case
10
a
with the starting clutch
40
removed.
FIG. 9
shows a surface of the front case
10
a,
to which the rear case
10
b
would be attached.
In
FIGS. 6-9
, the bottom section
54
of the front case
10
a
has a shape becoming narrower towards the bottom. The feed pump
63
of the oil pump
62
draws up oil from an inlet
85
(
FIG. 9
) provided at a lower end of the oil tank
51
via the feed pump pipe
72
. The inlet
85
is formed at a lower end of the oil tank
51
wrapping around to the bottom of the output shaft
6
(FIG.
8
). The feed pump pipe
72
runs over the starting clutch
40
and leads to a rear side of the starting clutch
40
, and is piped to below the crankshaft
5
and the centrifugal clutch
47
.
The feed pump
63
discharges oil from a discharge passageway
86
(
FIG. 8
) to the oil filter
65
(FIG.
7
). The discharge outlet
87
of the oil filter
65
communicates with an oilway
88
facing towards the center of the crankshaft
5
formed in the front case cover
11
. A filter housing
84
is provided in an upper shoulder of the front case cover
11
. The oilway
88
is connected at the same time to an oilway
89
formed running through the center of the crankshaft
5
and to an oilway
90
formed running upwards above the front case cover
11
. The oilway
90
supplies oil to parts other than the crankshaft
5
, such as a valve mechanism and the transmission
44
.
The scavenge pump
64
draws up oil from an inlet
91
through a scavenge pump pipe
92
, using an oil sump
66
provided in the center section
54
b.
The scavenge pump pipe
92
runs diagonally along the direction of the sloping surface
54
c,
and has a middle section which is fastened to the front case
10
a
by a clip
93
.
As shown in
FIG. 6
, an oil outlet
76
from the scavenge pump
64
is provided at a central section in the vertical direction of a front left end of the front case cover
11
, at a position overlapping the oil pump
62
. A return port
94
, in communication with the return side hose
22
(
FIG. 2
) from the oil cooler
20
, is provided in the right upper section of the front case, at a position overlapping the oil tank
51
. Oil, returned from the oil cooler
20
, enters the return port
94
and passes into sections of the oil tank
51
between the front case cover
11
and the front case
10
a.
As shown in
FIG. 7
, a dividing or partition wall
95
is provided in the oil tank
51
for partitioning the inside of the oil tank
51
into a portion on the front case
10
a
side and a portion on the rear case
10
b
side. The partition wall
95
is provided with a rib
95
a,
and a communicating hole
96
communicated to the rear case
10
b
side. The communicating hole
96
is provided in the lower portion of the partition wall
95
at a position slightly elevated relative to the output shaft
6
.
Oil entering between the front case cover
11
and the front case
10
a
flows through the communicating hole
96
to the oil tank
51
formed between the front case
10
a
and the rear case
10
b.
During the flow of oil to the oil tank
51
, gas-liquid separation for the oil is promoted.
As shown in
FIG. 9
, a slot
97
is provided in an upper part of the bulkhead
53
, and communication is established between the oil tank
51
and the transmission chamber
52
. The height of the slot
97
is substantially the same as the height of the oil inlet
57
. The slot
97
acts as an overflow to the inside of the transmission chamber, if supply to the oil tank
51
fills up. A number of ribs
98
are formed in the surface of the partition wall
95
on the rear case
10
b
side.
FIG. 9
also illustrates a bearing hole
100
for the main shaft, a bearing hole
101
for the counter shaft, and a bearing hole
102
for the output shaft.
FIG. 10
illustrates the structure of the oil sump
66
. The oil sump
66
is formed in a section located at the juncture of the front case
10
a
and the central section
54
b
of the rear case
10
b.
A strainer
103
is contained in this space, with a rear portion of the strainer
103
supported by a wall section
104
of the rear case
10
b.
A scavenge pump inlet passageway
105
communicates with the oil sump
66
in the front case
10
a.
A lower end of the scavenge pump pipe
92
is connected to a tip opening section of the inlet passageway
105
.
FIG. 10
also illustrates a shift drum
106
, a stopper arm
107
, a return spring
108
, a reverse switching shaft
109
, a stopper sensor arm
110
, and a stopper position detection switch
111
.
Next, operation of the present invention will be described. Oil, after lubrication, drops down to the bottom
54
of the crankcase
10
. Since the left and right of the crankcase
10
becomes narrower toward the bottom section
54
, the oil easily accumulates in the oil sump
66
of the central section
54
b,
which is the lowest part of the crankcase
10
. Oil accumulating in the oil sump
66
is drawn into the scavenge pump
64
housed inside the oil pump
62
via the scavenge pump pipe
92
. This oil is sent through a discharge outlet
74
, through a discharge outlet
75
, formed in the front case cover
11
, and through an outlet
76
to the sending side hose
21
. The sending side hose
21
sends the oil to the oil cooler
20
. Oil that has been cooled in the oil cooler
20
is returned to an upper section of the oil tank
51
, via the return side hose
22
and the return outlet
94
.
In this way, since the oil pump
62
and the oil tank
51
are provided on the left and right sides of the crankcase
10
, the outlet
76
and the return port
94
can be provided in the left and right surfaces of the upper portion of the front case cover
11
covering the front case
10
a.
Accordingly, the outlet
76
and the return port
94
can be separately connected nearly in straight lines to the inlet and outlet provided in the left and right surfaces of the oil cooler
20
using the feed side hose
21
and the return side hose
22
. As a result, the feed side hose
21
and the return side hose
22
can be made relatively short, and the piping layout can be simplified. This results in a reduction both in weight and cost, and also simplifies the assembly and maintenance procedures.
Furthermore, since the oil tank
51
and the oil pump
62
are arranged on the left and right sides of the crankshaft
5
, the left side (the side on which the oil tank
51
is provided) of the oil cooler
20
facing to the front case cover
11
may be taken as the outlet and connected to the return side hose
22
. The right side (the side on which the oil pump
62
is provided) of the oil cooler
20
may be taken as the inlet and connected to the feed side hose
21
. With this arrangement, the feed side hose
21
and the return side hose
22
can be separated from each other and can be laid out in nearly straight lines. As a result, feed side hose
21
and the return side hose
22
can be made relatively short and the piping layout is simplified.
Since the oil tank
51
is elongated in the vertical direction and has a substantially crescent shape, and also since the crankcase
10
becomes narrower towards the bottom, oil is efficiently sent in to the inlet
85
at the lowest point, the capacity of the oil tank
51
can be made as large as a half or more of the total capacity of the crankcase
10
, and the variation of the oil level is thus reduced. Since the oil tank
51
is provided in the crank case
10
, the center of gravity is lowered and the weight of the parts is more concentrated, so that a change in the center of gravity due to variations in the oil level is reduced.
According to the present invention, the oil recovery rate or ratio is high and there is no need to use a special oil pump because the scavenge pump
64
draws up oil from the oil sump
66
, which is located in the lowest part of the crankcase
10
wherein the crankcase becomes narrower towards the bottom. As a result, no special oil pan is required. Thus, ground clearance is increased, the overall height of the engine is reduced, and the oil passageways are shortened. Shortening the oil passageways shortens the time required to supply oil to portions of the engine to the lubricated.
According to the present invention, oil is returned from the oil cooler
20
to the return inlet
94
of the front case cover
11
provided on an upper part of the oil tank
51
. The oil exiting from the return inlet
94
collides with the partition wall
95
of the oil tank
51
. The oil then drops down downwardly and comes into contact with a number of the plurality of ribs
95
a.
This path of the oil exiting from the return inlet
94
causes air entrapped in the oil to be easily separated from the oil, thus facilitating gas-liquid separation of air within the oil. Moreover, movement of the oil through the communication hole
96
inside the oil tank
51
also promotes gas-liquid separation.
The plurality of ribs
95
a
and
98
not only serve to promote air-oil separation, the ribs
95
a
and
98
also act as structural reinforcement members. By reinforcing the walls of the oil tank
51
, resonance due to vibration of the walls of the oil tank
51
is reduced or prevented.
Due to the slot
97
, provided on an upper part of the bulkhead
53
, excess oil in the oil tank
51
overflows from the slot
97
to the transmission chamber
52
. If the width of the slot
97
is set so that the slot
97
covers the overall width of the gear train, the meshing sections and sliding sections of the gear train immediately below the slot
97
, as well as sliding grooves of a shift drum, are lubricated. Because the oil tank
51
is usually filled, the feed pump
63
stably supplies oil to necessary lubrication locations.
The oil inlet
57
is provided just above the oil tank
51
. When oil is added, excess oil overflows into the transmission chamber
52
through the cutout
97
. As a result, it is easy to maintain an oil level inside the oil tank
51
at a specified level at all times. The present invention does not have an independent oil tank. However, by providing the overflow slot
97
, it is possible to ensure the oil level using the same procedure as in a normal wet sump structure.
Since the bottom
54
and the bulkhead
53
are punched out so that the drain hole
55
communicates with both the oil tank
51
and the transmission chamber
52
, a single drain hole
55
can be commonly used. Therefore, the number of manufacturing steps is minimized and only a single drain bolt
56
is used, thus reducing the number of parts. When the oil is changed, used oil is taken out from the drain hole
55
and new oil is put in through the inlet
57
. The oil level is checked and confirmed using a level gauge.
Still further, a cam sprocket
80
of the cam shaft
58
and the oil pump
62
are respectively separately arranged behind and in front of the balance shaft
59
. As a result, there is no danger of the oil pump
62
interfering with a cam chain
60
for driving the cam sprocket
80
. Therefore, it is possible to increase the size of the oil pump
62
without increasing the size of the crankcase
10
.
Further, oil pipe clips are arranged inside the starting clutch
40
, and the cam chain
60
is arranged between a balancer gear
78
and the ACG
41
, which means that a space for housing the oil tank
51
can be maintained more to the outside than these internal components. In this way, it is possible to design a more compact engine by more efficient use of space and to have more flexibility in arranging auxiliary devices and in planning the engine structure. Further, since there is no need to provide an independent oil tank, the advantages of a conventional dry sump structure are maintained, while also enjoying the advantages of simplifying the lubrication system.
The above described arrangement structure of the oil tank, transmission and auxiliary devices can also be used in engines other than engines for use with an ATV, and with engines which do not have an output shaft. When no output shaft is employed, the space of the output shaft may be assigned to the oil tank. As a result, an overall height of the right side may be reduced lower than the crank shaft, and it is possible to further slope the cylinder block to the right side using that empty space. As a result, it is possible to provide an engine having a low center of gravity with a reduced overall height. Also, it is possible to vertically divide connecting sections of the piping for the oil pump
62
and the oil tank
51
, so that the scavenge pump
64
and the upper part of the oil tank
51
are connected, and the feed pump
63
and the lower part of the oil tank
51
are connected.
By the present invention, the camshaft and supplementary devices (such as the balancer and balancer shaft) for operating the valve mechanism, as well as the lubrication system are arranged close to one another and to one of either the left or right sides of the crankshaft. Further, the transmission is arranged on the other side of the crankshaft. The cam shaft and the oil pump are driven in parallel and the balancer shaft and the oil pump are driven coaxially. The oil pump and a driven section of the camshaft, such as a cam sprocket, are arranged on respectively opposite sides of the balancer. Therefore, it is possible to have an arrangement where the oil pump does not interfere with a drive member of the camshaft. As a result, it is possible achieve the benefits of a dry sump structure with an increased size oil pump, without the need to enlarge the size of a crank case. In other words, it is possible to make the internal combustion engine more compact relative to the background art.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Claims
- 1. An internal combustion engine comprising:a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; and a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft, wherein said camshaft and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft.
- 2. The engine according to claim 1, further comprising:a balancer shaft having a balancer weight thereon, with said balancer shaft being parallel to said camshaft, wherein said balancer shaft is also located on said one side of said left side or said right side of said crankshaft.
- 3. The engine according to claim 2, wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.
- 4. The engine according to claim 2, wherein said oil pump is coaxially driven by said balancer shaft.
- 5. The engine according to claim 2, wherein said oil pump includes a feed pump and scavenge pump which are driven coaxially.
- 6. The engine according to claim 5, wherein said oil pump is coaxially driven by said balancer shaft.
- 7. The engine according to claim 1, wherein said driven section of said camshaft is a cam sprocket and further comprising:a crank sprocket attached to said crankshaft; and a cam chain engaged to said cam sprocket and said crank sprocket.
- 8. The engine according to claim 1, wherein said transmission includes a main shaft, a counter shaft and an output shaft arranged on said other of said left side or said right side of said crankshaft.
- 9. A combination comprising:a vehicle; and an internal combustion engine including: a crankcase; an oil tank inside said crankcase; an oil pump including a feed pump and a scavenge pump, said feed pump for supplying lubricating oil inside said oil tank to respective components of the internal combustion engine, and said scavenge pump for returning lubricating oil that has accumulated in a bottom of said crankcase to said oil tank; a crankshaft disposed in said crankcase; a camshaft having a driven section attached thereto to be driven to rotate by rotation of said crankshaft; and a balancer shaft having a balancer thereon, with said balancer shaft being parallel to said camshaft, wherein said camshaft, said balancer shaft, and said oil pump are arranged on one of a left side or a right side of said crankshaft and a transmission is arranged on the other of said left side or said right side of said crankshaft, and wherein said driven section of said camshaft and said oil pump are respectively arranged on opposite sides of said balancer of said balancer shaft.
- 10. The combination according to claim 9, wherein said oil pump includes a feed pump and a scavenge pump which are driven coaxially.
- 11. The combination according to claim 10, wherein said oil pump is coaxially driven by said balancer shaft.
- 12. The combination according to claim 9, wherein said driven section of said camshaft is a cam sprocket and further comprising:a crank sprocket attached to said crankshaft; and a cam chain engaged to said cam sprocket and said crank sprocket.
- 13. The combination according to claim 9, wherein said transmission includes a main shaft, a counter shaft and an output shaft arranged on said other of said left side or said right side of said crankshaft.
- 14. The combination according to claim 9, wherein said vehicle is an ATV.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-250812 |
Sep 1999 |
JP |
|
US Referenced Citations (5)