Not applicable.
The present disclosure relates generally to an accessory component mounting structure for a canister.
Conventionally, an accessory component mounting structure may be provided for a canister, for example, as described in Japanese Laid-Open Patent Publication No. 2010-106712. The mounting structure includes a cylindrical component mounting portion provided in the canister and an accessory component having a heat-generating portion that generates heat. The accessory component inserted into the internal space of the component mounting portion is mounted by snap-fitting. The accessory component is provided with a projection that is in contact with the side wall of the component mounting portion to suppress rattling. The accessory component has a built-in motor that generates heat, which may accumulate in the internal space of the component mounting portion of the canister.
Embodiments described herein are directed to devices and methods to suppress heat generated by the heat-generating portion of the accessory component from accumulating in the internal space of the component mounting portion of the canister.
According to one aspect of the present disclosure, an accessory component mounting structure for a canister includes a tubular component mounting portion provided in the canister and an accessory component having a heat-generating portion. The accessory component is inserted into the internal space of the component mounting portion and is mounted by snap-fitting. A gap passage communicating an opening side of the component mounting portion with the rear side thereof is formed between the component mounting portion and the accessory component. A communication hole communicating the gap passage to the outside is formed in the component mounting portion.
According to the above aspect, the gap passage communicating with the outside via the communication hole is formed between the component mounting portion and the accessory component. Therefore, air may pass through the gap passage to aid in dissipating heat accumulated in the gap passage. As a result, it is possible to suppress the heat generated by the heat-generating portion of the accessory component from accumulating in the internal space of the component mounting portion of the canister.
Hereinafter, an embodiment of the present disclosure will be described with reference to the figures. In the present embodiment, a structure for mounting a purge pump as an accessory component to a canister will be described.
In a vehicle, such as an automobile, a canister filled with an adsorbent for adsorbing and desorbing fuel vapor is provided to prevent the fuel vapor generated in the fuel tank from being discharged into the atmosphere. The canister allows the adsorbent to adsorb the fuel vapor generated while the internal combustion engine (engine) is stopped. When the engine is driven, the fuel vapor is desorbed (purged) from the adsorbent by utilizing the intake negative pressure of the engine, and the desorbed fuel vapor is communicated to and combusted by the engine.
As shown in
At the center of the front side of the canister case 12, a tank port 14 projects forward and is in fluid communication with the internal space of the canister case 12. At the right end of the front side of the canister case 12, an atmospheric port 16 projects forward and is in fluid communication with the internal space of the canister case 12. A fuel vapor passage connected to the fuel tank is connected to the tank port 14. An atmospheric passage opened to the atmosphere is connected to the atmospheric port 16.
A pump mounting portion 20, which has a tubular shape and an opening in its front surface, is formed at a front portion on the left side of the canister case 12. A purge pump 50 is received in the pump mounting portion 20 (see
While the engine is stopped, fuel vapor in the fuel tank is guided, via the tank port 14, to the internal space of the canister 10. The fuel vapor is then adsorbed by the adsorbent. During the operation of the engine, the fuel vapor is desorbed from the adsorbent via the air flowing into the internal space of the canister 10 from the atmospheric port 16. Then, the fuel vapor is forcibly purged to the intake passage of the engine by the purge pump 50.
The motor unit 60 includes an electric motor. The motor unit 60 generates heat due to operation of the electric motor. Accordingly, the motor unit 60 may also be referred to herein as a “heat-generating portion.” The motor unit 60 includes a substantially cylindrical outer motor housing 62. The motor housing 62 includes a left end surface 62a and an outer peripheral surface 62b.
A flange 64 extends outward from the motor housing 62 and is positioned at one end (e.g., the right end) in the axial direction of the motor housing 62. As shown in
Engagement projections 68 extend up-and-down symmetrically on the upper surface 64a and the lower surface 64b of the flange 64 (see
As shown in
As shown in
The suction port 56, which has a cylindrical shape and projects rearward, is provided at the right end surface 54a of the pump housing 54, so as to extend rearward from its axial center (see
When power is supplied to the motor unit 60 of the purge pump 50, the motor unit 60 is driven, thereby rotating the impeller 55 of the pump unit 52. As a result, the purge gas in the canister 10 is sucked through the suction port 56 of the pump unit 52 and pressurized, and then discharged from the discharge port 58. The purge gas discharged from the discharge port 58 is pumped to the intake passage of the engine via the purge passage.
As shown in
As shown in
As shown in
As shown in
Another elastic engaging piece 30 (the same reference number), which is opposed and symmetrical with the elastic engaging piece 30 of the upper side wall 25 in the up-and-down direction, is formed on the lower side wall 26. Engaging holes 34 of the elastic engaging pieces 30 are positioned such that both engagement projections 68 of the purge pump 50 simultaneously engages holes 34 when the purge pump 50 is sufficiently inserted into the pump mounting portion 20 is completed (see
As shown in
An upper left projection 42 and an upper right projection 43, which are parallel to each other, extend from the inner surface of the upper side wall 25. A lower left projection 44 and a lower right projection 45, which are parallel to each other, extend from the inner surface of the lower side wall 26. The upper left projection 42 and the lower left projection 44 are disposed opposite to each other. The upper right projection 43 and the lower right projection 45 are disposed opposite to each other. The left projections 40, the right projections 41, the upper left projection 42, the upper right projection 43, the lower left projection 44, and the lower right projection 45 each has a linear and rib shape. These projections 40-45 also extend in the axial direction of the corner wall portion 22, that is, in the front-rear direction. The left projections 40, the right projections 41, the upper left projection 42, the upper right projection 43, the lower left projection 44, and the lower right projection 45 may each also be referred to herein as the “supporting projection.”
As shown in
A communication slot or hole 70 extends through the rear end of the left side wall 23. The communication hole 70 has a long narrow shape oriented in the up-down direction. The communication hole 70 penetrates the left side wall 23 in the wall thickness direction, that is, the left-right direction (see
As shown in
As shown in
In the process of inserting the purge pump 50 into the pump mounting portion 20, the left end surface 62a of the motor housing 62 of the purge pump 50 is in sliding contact with both the left projections 40 of the corner wall portion 22. The upper and lower ends of the outer peripheral surface 62b of the motor housing 62 are in sliding contact with the upper left projection 42 and the lower left projection 44 of the corner wall portion 22. Further, the right end surface 54a of the pump housing 54 of the purge pump 50 is in sliding contact with both right projections 41 of the corner wall portion 22. The upper end of the outer peripheral surface 54b of the pump housing 54 is in sliding contact with the upper right projection 43 of the corner wall portion 22. The lower surface 54d of the pump housing 54 is in sliding contact with the lower right projection 45 of the corner wall portion 22. As a result, the purge pump 50 is positioned by press fitting and is positioned with respect to the radial direction of the corner wall portion 22. In addition, the suction port 56 is disposed concentrically with and oppositely to the purge port 18.
Further, when the purge pump 50 is pushed in, the suction port 56 is simultaneously inserted into the purge port 18 to complete the connection (see
The purge pump 50 is supported in the internal space of the corner wall portion 22 with a predetermined gap therebetween. This gap is maintained by the left projections 40, the right projections 41, the upper left projection 42, the upper right projection 43, the lower left projection 44, and the lower right projection 45 of the pump mounting portion 20 (see
The rear end of the gap passage 75 is in fluid communication with the outside air via the first communication hole 70 and the second communication hole 72 of the pump mounting portion 20 (see
The purge pump 50 is positioned so that the motor housing 62 of the motor unit 60 faces the left side wall 23 of the pump mounting portion 20. The motor housing 62 is disposed in the portion of the gap passage 75 that extends substantially linearly from the front end opening toward the first communication hole 70 and the second communication hole 72. The purge pump 50 is positioned so that the pump housing 54 of the pump unit 52 faces the right side wall 24 of the pump mounting portion 20.
The canister 10, to which the purge pump 50 is mounted (see
According to the accessory component mounting structure of the present embodiment, the gap passage 75 in fluid communication with the outside via the first communication hole 70 and the second communication hole 72 is provided between the pump mounting portion 20 and the purge pump 50. Accordingly, air can pass through the gap passage 75, thereby dissipating heat accumulated in the gap passage 75 and preventing the heat generated by the motor unit 60 of the purge pump 50 from accumulating in the internal space of the pump mounting portion 20 of the canister 10. Consequently, deterioration of the purge pump 50 due to a rise in temperature of the purge pump 50 may be reduced and/or avoided. Further, moisture that may have entered the gap passage 75 may be discharged to the outside together with the air introduced into the gap passage 75.
Since the left projections 40, the right projections 41, the upper left projection 42, the upper right projection 43, the lower left projection 44, and the lower right projection 45 provided on the pump mounting portion 20 abut the purge pump 50, rattling of the purge pump 50 is suppressed. At the same time, it is possible to form the gap passage 75. By suppressing the rattling of the purge pump 50, it is possible to suppress the vibration of the purge pump 50 and the wear of the contact portion between each of the projections 40 to 45 and the purge pump 50. Since the projections 40 to 45 aid in the formation of the gap passage 75 and the support of the purge pump 50, the configuration may be simplified in the present embodiment.
The left projections 40, the right projections 41, the upper left projection 42, the upper right projection 43, the lower left projection 44, and the lower right projection 45 are provided on the pump mounting portion 20. Therefore, compared with the case where the projections 40 to 45 are formed on the purge pump 50, the dimensions of the projections 40 to 45 may be more easily controlled, and the support position of the purge pump 50 may be more easily managed. Further, it is possible to prevent the heat generated by the motor unit 60 of the purge pump 50 from accumulating in the internal space of the pump mounting portion 20 of the canister 10. Moreover, this may be done without requiring a design change of the purge pump 50.
The purge pump 50 is held by the projecting ends of the projections 40 to 45. Accordingly, the degree of rattling of the purge pump 50 may be easily adjusted and controlled by the extension amount of the projections 40 to 45, as compared with the case where the purge pump 50 is held in a surface contact by the inner surface of the corner wall portion 22.
The first communication hole 70 is formed at the left side wall 23 of the pump mounting portion 20, which is exposed to the outside. The second communication hole 72 is formed at the left end 28a of the rear wall 28 of the pump mounting portion 20, which is exposed to the outside. Therefore, the air permeability of the gap passage 75 may be improved.
The purge pump 50 is disposed such that the motor unit 60 faces the left side wall 23 of the pump mounting portion 20, which is exposed to the outside. Therefore, it is possible to suppress heat from accumulating on the right side wall 24 as compared with the case where the motor unit 60 of the purge pump 50 faces the right side wall 24 of the pump mounting portion 20, which is not exposed to the outside. As a result, the resin deterioration of the right side wall 24 may be suppressed.
Since the motor unit 60 of the purge pump 50 is exposed to the gap passage 75, the cooling efficiency of the motor unit 60 may be improved by the air passing through the gap passage 75. Since the motor unit 60 is disposed in the portion of the passage that extends substantially linearly from the front end opening of the gap passage 75 toward the first communication hole 70 and the second communication hole 72, the cooling efficiency of the motor unit 60 may be further improved.
The rigidity of the pump mounting portion 20 may be improved by the first reinforcing rib 47, which is formed on the outer peripheral of the opening end of the corner wall portion 22 of the pump mounting portion 20.
The rigidity of the pump mounting portion 20 may be improved by the second reinforcing rib 48 formed on the outer peripheral of the central portion, in the front-rear direction, of the corner wall portion 22 of the pump mounting portion 20.
Since the heat dissipation area of the pump mounting portion 20 is increased by the first reinforcing rib 47 and the second reinforcing rib 48, heat dissipation of the internal space of the pump mounting portion 20 may be promoted.
The above is a description of an embodiment of the technology disclosed herein. However, the technology may be implemented in various other forms. For example, in the above embodiment, the purge pump 50 is exemplified as an accessory component. However, an On-Board Diagnosis (OBD) pump used for a leakage test of the canister 10 performed when the engine of the vehicle is stopped or any other component may be used as the accessory component.
In the above embodiment, the gap passage 75 is formed by providing support projections on the pump mounting portion 20. However, the gap passage 75 may alternatively be formed by providing support projections on the purge pump 50. Further, the gap passage 75 may alternatively be formed by providing support protrusions on both the pump mounting portion 20 and the purge pump 50. The rib-shaped support protrusion may be one or more. The support projection is not limited to a rib-shape and may be changed to an arbitrary shape as long as the support projection forms a gap passage.
For example, the number, shape, and position of the communication hole may be changed as appropriate. For example, one of the first communication hole 70 and the second communication hole 72 may be omitted. The number of the first communication hole 70 and/or the second communication hole 72 may be increased (e.g., more than one first communication hole 70 and/or more than one second communication hole 72 may be provided). A communication hole may be formed at a lower end 28b of the rear wall 28. In the above embodiment, the front end opening of the pump mounting portion 20 is used as an air inlet, and the first communication hole 70 and the second communication hole 72 are used as air outlets. Alternatively, the first communication hole 70 and the second communication hole 72 of the pump mounting portion 20 may be used as inlets, and the front end opening may be used as an outlet.
The first reinforcing rib 47 may be omitted. The number of the second reinforcing ribs 48 may be increased or may be omitted. The reinforcing rib may be formed on an outer peripheral of the component mounting portion, or may also be formed on an inner periphery thereof. In addition, the reinforcing ribs may be formed continuously in the circumferential direction of the component mounting portion, or may be formed intermittently in the circumferential direction.
The various examples described above in detail with reference to the attached drawings are intended to be representative of the present disclosure and are thus non-limiting embodiments. The detailed description is intended to teach a person of skill in the art to make, use, and/or practice various aspects of the present teachings, and thus does not limit the scope of the disclosure in any manner. Furthermore, each of the additional features and teachings disclosed above may be applied and/or used separately or with other features and teachings in any combination thereof, to provide an improved accessory component mounting structure for a canister, and/or methods of making and using the same.
Techniques are disclosed in various aspects in the present disclosure. A first embodiment is an accessory component mounting structure for a canister including a tubular component mounting portion provided in the canister and an accessory component having a heat-generating portion that generates heat. The accessory component is inserted into the internal space of the component mounting portion and is mounted by snap-fitting. A gap passage communicating an opening side of the component mounting portion with the rear side thereof is formed between the component mounting portion and the accessory component. A communication hole providing fluid communication between the gap passage and the outside is formed in the component mounting portion.
According to the first embodiment, the gap passage communicating with the outside via the communication hole is formed between the component mounting portion and the accessory component. Therefore, air may pass through the gap passage and the heat accumulated in the gap passage may be dissipated. As a result, it is possible to suppress the heat generated by the heat-generating portion of the accessory component from accumulating in the internal space of the component mounting portion of the canister.
A second embodiment is the accessory component mounting structure for the canister according to the first embodiment, wherein the component mounting portion is provided with a support projection. The support projection abuts the accessory component and forms a gap. The gap serves as the gap passage.
According to the second embodiment, since the support projection provided on the component mounting portion abuts the accessory component, it is possible to form a gap that serves as the gap passage while also suppressing the rattling of the accessory component. Since the support projection is formed on the component mounting portion, compared with the case where the support projection is formed on the accessary component, the dimensions of the support projection may be easily controlled and the support position of the accessory component may be easily managed. Further, it is possible to prevent the heat generated by the heat-generating portion of the accessory component from accumulating in the internal space of the component mounting portion of the canister. This may be done without requiring a design change in the accessary component.
A third embodiment is the accessory component mounting structure for the canister according to the first embodiment or the second embodiment, wherein the communication holes are formed at a side wall and a rear wall of the component mounting portion, wherein the side and rear walls are exposed to the outside.
According to the third embodiment, since the communication holes are formed at a side wall and a rear wall of the component mounting portion, with the walls being exposed to the outside, the air permeability of the gap passage may be improved.
A fourth embodiment is the accessory component mounting structure for the canister according to any one of the first to third embodiment, wherein the accessory component is disposed such that the heat-generating portion faces the side wall of the component mounting portion, the side wall being exposed to the outside.
According to the fourth embodiment, it is possible to suppress heat from accumulating on the wall of the component mounting portion that is not exposed to the outside, as compared with the case where the heat-generating portion of the accessory component faces the wall of the component mounting portion that is not exposed to the outside.
A fifth embodiment is the accessory component mounting structure for the canister according to any one of the first to fourth embodiment, wherein the heat-generating portion of the accessory component is exposed to the gap passage.
According to the fifth embodiment, since the heat-generating portion of the accessory component is exposed to the gap passage, the cooling efficiency of the heat-generating portion may be improved by the air passing through the gap passage.
A sixth embodiment is the accessory component mounting structure for the canister according to any one of the first to fifth embodiment, wherein a reinforcing rib, which extends in the circumferential direction is formed on the component mounting portion.
According to the sixth embodiment, the rigidity of the component mounting portion may be improved by the reinforcing rib, which is formed on the component mounting portion. Since the heat dissipation area of the component mounting portion is increased by the reinforcing rib, heat dissipation of the internal space of the component mounting portion may be promoted.
Number | Date | Country | Kind |
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2019-116346 | Jun 2019 | JP | national |
This application is a 35 U.S.C. § 371 US National Stage Entry application claiming priority to PCT Patent Application No. PCT/JP2020/024073 filed Jun. 19, 2020, which claims priority to Japanese Patent Application No. 2019-116346, filed Jun. 24, 2019, each of which is hereby incorporated herein by reference in its entirety for all purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/024073 | 6/19/2020 | WO | 00 |