The present invention relates to an accessory mounting structure for an engine in an automobile or a like vehicle. More specifically, the present invention relates to an accessory mounting structure for an engine provided with a fuel pump configured to feed fuel to an injector.
In an automobile or a like vehicle, there is a transversely mounted engine, which is mounted in an engine room of a vehicle front portion in such a manner that the cylinder array direction is aligned with the vehicle width direction. The engine is mounted in an engine room in such a manner that a surface of an engine body on the intake side including a cylinder block faces the vehicle front side, and a surface of the engine body on the exhaust side faces the vehicle rear side. According to this configuration, it is possible to avoid lowering of an exhaust temperature due to traveling air, and to activate an exhaust purification device in an early stage and to maintain activation of the exhaust purification device.
In this case, in an engine configured to directly inject fuel to a combustion chamber such as a diesel engine or a direct injection engine (a cylinder injection engine), a high fuel pressure is required. This may increase the drive load of a fuel pump configured to feed fuel to an injector. In order to chain-drive a fuel pump by a crankshaft while avoiding a high temperature condition, the fuel pump is disposed on a side surface of an engine body on the intake side, in other words, on a side surface of an engine body on the vehicle front side. This may require a measure for protecting a fuel pump from a collision object from the vehicle front side at vehicle collusion (from the front side).
Regarding this point, Patent Literature 1 discloses disposing a fuel pump on a side surface of an end portion of an engine on the vehicle front side, and disposing a cover plate for protecting a vehicle from collision in such a manner that the cover plate covers a surface of the fuel pump on the vehicle front side. According to this configuration, it is possible to protect the fuel pump by the cover plate at vehicle collision from the front side.
As described above, in a transversely mounted engine configured such that a fuel pump is disposed on a side surface of an engine body on the vehicle front side and on an end portion of the engine body on the rear side (on the output side of a crankshaft with respect to a transmission in the cylinder array direction), it is necessary to provide a measure for protecting the fuel pump at vehicle collision from the front side.
In this case, if a dedicated protection member is additionally provided as disclosed in Patent Literature 1, not only the space for an engine room may be narrowed, but also the weight and the cost of an engine may increase.
Patent Literature 1: Japanese Unexamined Patent Publication No. 2007-16716
The present invention relates to an accessory mounting structure for an engine provided with a fuel pump configured to feed fuel to an injector. An object of the present invention is to provide an accessory mounting structure for an engine, which enables to protect a fuel pump from a collision object at vehicle collision.
The present invention is directed to an accessory mounting structure for an engine including an engine body in which a plurality of cylinders are arranged in a row, and a transmission disposed on an end of the engine body in the cylinder array direction and to which output of the engine is transmitted via a crankshaft of the engine body. When an output side of the crankshaft with respect to the transmission in the cylinder array direction is defined as a rear side, and a side of the crankshaft opposite to the output side is defined as a front side, a fuel pump configured to feed fuel to an injector, and a starter configured to rotate the crankshaft at an engine start time are disposed on a rear end portion of an intake manifold mounting surface of the engine body. The starter projects outwardly with respect to the fuel pump in an engine width direction orthogonal to the cylinder array direction when the engine is viewed from the cylinder array direction.
In the following, an embodiment of the present invention is described based on the drawings.
As illustrated in
As illustrated in
Note that in the description of the embodiment, the output side of the crankshaft 2 with respect to the transmission 30 in the cylinder array direction, in other words, the output side (the transmission side) of the engine body 10 is referred to as a rear side of the engine body 10; and the side opposite to the rear side of the engine body 10 is referred to a front side of the engine body 10. Further, an end portion (in other words, an end portion on the rear side) of the engine body 10 on the rear side of the engine body 10 is referred to as a rear end portion of the engine body 10, and an end portion (in other words, an end portion on the front side) of the engine body 10 on the front side of the engine body 10 is referred to as a front end portion of the engine body 10. Note that the term “front” in the drawings indicates a front side in the vehicle front-rear direction.
In
As illustrated in
A front-side accessory drive device 60 configured to belt-drive a plurality of accessories (e.g. an alternator, a compressor of an air conditioner, and a water pump) is disposed on a front end portion of the engine body 10. A rear-side accessory drive device 70 configured to chain-drive a plurality of accessories (e.g. a fuel pump 80, an oil pump, and a secondary balancer shaft or a primary balancer shaft) is disposed on a rear end portion of the engine body 10. The rear-side accessory drive device 70 is accommodated in the chain cover 20.
The fuel pump 80 is disposed on a surface of the engine body 10 on the vehicle front side (on the intake side) and on a rear end portion of the engine body 10. The reason for disposing the fuel pump 80 at the aforementioned position is mainly as follows. A high-pressure fuel injection is necessary in order to enhance controllability of fuel injection as a measure for improving fuel economy of the engine 1, which is configured to directly inject fuel to a combustion chamber. Therefore, a required drive torque of the fuel pump 80 configured to feed fuel to an injector also increases. It is well-known to dispose the fuel pump 80 at ends of camshafts 41 and 51, and to drive the fuel pump 80 by using rotations of the camshafts 41 and 51. However, in a case where a variable valve timing device (VVT) is mounted on the camshafts 41 and 51, a required drive torque of the fuel pump 80 in a high pressure condition may exceed a torque to be generated by the variable valve timing device. This may make it impossible to operate the variable valve timing device. In view of the above, the fuel pump 80 is disposed at a position other than the ends of the camshafts 41 and 51 while avoiding a high temperature portion such as the exhaust manifold 50. Further, the fuel pump 80 is disposed on a side surface of the engine body 10 on the intake side, in other words, on a surface of the engine body 10 on the vehicle front side, and on a rear end portion of the engine body 10 where the rear-side accessory drive device 70 is disposed in order to chain-drive the fuel pump 80 by the crankshaft 2. Note that as a result of the aforementioned configuration, it is necessary to provide a measure for protecting the fuel pump 80 from a collision object from the vehicle front side at vehicle collision (from the front side). In this case, if a dedicated protection member is additionally provided, not only the space for the engine room 100 may be narrowed, but also the weight and the cost of the engine 1 may increase.
(1) In view of the above, in the embodiment, the fuel pump 80 configured to feed fuel to an injector, and a starter 90 configured to rotate the crankshaft 2 at an engine start time are disposed on a rear end portion of an intake manifold mounting surface of the engine body 10, and the starter 90 is disposed to project outwardly with respect to the fuel pump 80 in the engine width direction orthogonal to the cylinder array direction when the engine 1 is viewed from the cylinder array direction in order to protect the fuel pump 80 disposed on a side surface of the engine body 10 on the vehicle front side and on a rear end portion of the engine body 10 from a collision object from the vehicle front side at vehicle collision from the front side, without adding a dedicated member. In other words, the starter 90 is disposed to project forwardly of the vehicle with respect to the fuel pump 80.
Further, in the engine 1 configured such that the fuel pump 80 is disposed on a side surface of the engine body 10 on the intake side and on a rear end portion of the engine body 10, vibration of the fuel pump 80 in driving the fuel pump 80 and an increase in the engine width should be considered. In this case, if the number of engagement positions of the fuel pump 80 is increased in order to suppress vibration, the number of parts and a time required for assembling may increase.
(2) In view of the above, in the embodiment, a transmission engagement rib 13z to be engaged with the transmission 30, and a fuel pump mounting portion 13f on which the fuel pump 80 is mounted from the front side are provided on a rear end portion of the engine body 10; and a part or the entirety of the fuel pump mounting portion 13f is located within an area of a transmission engagement portion 13g when the engine 1 is viewed from the cylinder array direction in order to suppress vibration of the fuel pump 80 in driving the fuel pump 80 and an increase in the engine width, which is disposed on a side surface of the engine body 10 on the intake side and on the rear end portion of the engine body 10, without increasing the number of engagement positions of the fuel pump 80.
Specifically, as illustrated in
The fuel pump 80 is mounted on the cylinder block 13. Specifically, as illustrated in
The fuel pump 80 is chain-driven by the crankshaft 2 with use of the rear-side accessory drive device 70. Specifically, a drive shaft 81 (see
The starter 90 is mounted on the chain cover 20. Specifically, as illustrated in
Note that in the embodiment, the starter mounting portion 20f is formed on the chain cover 20. Alternatively, the starter mounting portion 20f may be a plate-shaped member (not illustrated), which is configured to interpose between a rear end portion of the engine body 10 and the chain cover 20, or between the chain cover 20 and the transmission 30.
Although not illustrated in detail, a pinion gear of the starter 90 passes through an opening formed in the chain cover 20, projects into an inner space of the transmission 30, and engages with a ring gear 32 formed on a peripheral edge portion of the flywheel 31, which is concentrically mounted on the crankshaft 2.
Note that as illustrated in
Note that a positional relationship between the starter 90 and the fuel pump 80 may be such that at least the starter 90 projects forwardly of the vehicle with respect to the fuel pump 80 when the engine body 10 is slanted.
Further, as illustrated in
(3) In the embodiment, a rear end portion of the engine body 10 includes the transmission engagement rib 13z to be engaged with the transmission 30. The fuel pump 80 is disposed on the upper side with respect to the starter 90 in the up-down direction of the engine. At least a part (a vehicle front portion 13z′) of the transmission engagement rib 13z lies between the fuel pump 80 and the starter 90 (see
Specifically, as illustrated in
In addition to the above, the fuel pump 80 mounted on the fuel pump mounting portion 13f of the cylinder block 13 from the vehicle right side (the side opposite to the transmission) is located on the upper rear side of the vehicle front portion 13z′ of the transmission engagement rib 13z (a lower portion of a lateral edge portion of the transmission in proximity to the starter 90 in
(4) In the embodiment, the chain cover 20 configured to cover the chains 71 and 72, and the sprockets 3, 42, 52, 82, and 83 disposed on a rear end surface of the engine body 10 (in other words, the rear-side accessory drive device 70) is mounted between the transmission engagement rib 13z and the transmission 30. Further, the transmission engagement rib 13z, the chain cover 20, and the transmission 30 are engaged with each other.
Specifically, as illustrated in
(5) In the embodiment, the transmission engagement portion 13g includes the transmission engagement rib 13z on an outer peripheral portion thereof. The plurality of boss portions 13y through which engagement bolts are inserted are formed on the transmission engagement rib 13z. The fuel pump mounting portion 13f is located between predetermined two of the plurality of boss portions 13y.
Specifically, as illustrated by reference numerals 13y(α) and 13y(β) in
In this example, in
Note that in
(6) In the embodiment, along a rear end surface of the engine body 10, there are provided the crankshaft sprocket 3 mounted on an end of the crankshaft 2, the first sprocket 82 and the second sprocket 83 mounted side by side on the drive shaft 81 of the fuel pump 80, the intake camshaft sprocket 42 mounted on the intake camshaft 41, the first chain 71 wound around the crankshaft sprocket 3 and the first sprocket 82, and the second chain 72 wound around the second sprocket 83 and the intake camshaft sprocket 42.
Specifically, as illustrated in
(7) In the embodiment, the upper boss portion 13y(α) out of the predetermined two boss portions 13y(α) and 13y(β) is located within an area surrounded by the second chain 72 (see
Specifically, as illustrated in
(8) In the embodiment, the fuel pump 80 and the starter 90 are mounted on an intake manifold mounting surface of the engine 1. A part of the intake manifold 40 projects outwardly with respect to the fuel pump 80 in the engine width direction when the engine 1 is viewed from a direction of the crankshaft. The intake manifold 40 is disposed on a side surface of the engine body 10 on the vehicle front side in such a manner that a part of the intake manifold overlaps the fuel pump 80 when the engine 1 is viewed from the intake manifold mounting surface.
Specifically, as illustrated in
Next, advantageous effects of the embodiment are described.
(1) In the embodiment, in an accessory mounting structure for the engine 1 including the engine body 10 in which the plurality of cylinders #1 to #4 are arranged in a row, and the transmission 30 disposed on an end of the engine body 10 in the cylinder array direction and to which output of the engine 1 is transmitted via the crankshaft 2 of the engine body 10, when an output side of the crankshaft 2 with respect to the transmission 30 in the cylinder array direction is defined as a rear side, and a side of the crankshaft 2 opposite to the output side is defined as a front side, the fuel pump 80 configured to feed fuel to an injector, and the starter 90 configured to rotate the crankshaft 2 at an engine start time are disposed on a rear end portion of an intake manifold mounting surface of the engine body 10, and the starter 90 projects outwardly with respect to the fuel pump 80 in the engine width direction orthogonal to the cylinder array direction when the engine 1 is viewed from the cylinder array direction. According to this configuration, the starter 90 comes into contact with a collision object from the vehicle front side prior to the fuel pump 80 at vehicle collision from the front side. Therefore, it is possible to protect the fuel pump 80 without adding a dedicated member.
(2) In the embodiment, the rear end portion of the engine body 10 includes the transmission engagement rib 13z to be engaged with the transmission 30. The fuel pump 80 is disposed on the upper side with respect to the starter 90 in the up-down direction of the engine. A least a part (the vehicle front portion 13z′) of the transmission engagement rib 13z lies between the fuel pump 80 and the starter 90. According to this configuration, even in a case where a large load is exerted on the starter 90 due to a contact with a collision object from the vehicle front side, and the starter 90 is displaced on the upper side, the aforementioned displacement of the starter 90 is restricted by the vehicle front portion 13z′ of the transmission engagement rib 13z. Therefore, the aforementioned configuration is further advantageous in securely protecting the fuel pump 80.
(3) In the embodiment, the rear end portion of the engine body 10 includes the transmission engagement rib 13z to be engaged with the transmission 30, and the fuel pump mounting portion 13f to which the fuel pump 80 is mounted from the front side. A part or an entirety of the fuel pump mounting portion 13f is located within an area of the transmission engagement portion 13g when the engine 1 is viewed from the cylinder array direction. According to this configuration, a part or the entirety of the fuel pump 80 is mounted within an area of the transmission engagement portion 13g, whose rigidity is increased by engagement with the transmission 30 on the rear end portion of the engine body 10. This makes it possible to suppress vibration of the fuel pump 80 in driving the fuel pump 80 and an increase in the engine width, without increasing the number of engagement positions of the fuel pump 80.
(4) In the embodiment, the chain cover 20 configured to cover the chains 71 and 72, and the sprockets 3, 42, 52, 82, and 83 disposed on a rear end surface of the engine body 10 is mounted between the transmission engagement rib 13z and the transmission 30. Further, the transmission engagement rib 13z, the chain cover 20, and the transmission 30 are engaged with each other. According to this configuration, it is possible to increase the rigidity of the transmission engagement rib 13z. Therefore, the aforementioned configuration is advantageous in securely restricting the aforementioned displacement of the starter 90.
(5) In the embodiment, the transmission engagement portion 13g includes the transmission engagement rib 13z on an outer peripheral portion thereof. The plurality of boss portions 13y through which engagement bolts are inserted are formed on the transmission engagement rib 13z. The fuel pump mounting portion 13f is located between predetermined two boss portions 13y(α) and 13y(β) of the plurality of boss portions 13y. According to this configuration, the fuel pump 80 is mounted between the two boss portions 13y(α) and 13y(β) by which the rigidity of the transmission engagement rib 13z is increased by insertion of engagement bolts. Therefore, the aforementioned configuration is further advantageous in securely suppressing vibration of the fuel pump 80 in driving the fuel pump 80.
(6) In the embodiment, along a rear end surface of the engine body 10, there are disposed the crankshaft sprocket 3 mounted on an end of the crankshaft 2, the first sprocket 82 and the second sprocket 83 mounted side by side on the drive shaft 81 of the fuel pump 80, the intake camshaft sprocket 42 mounted on the intake camshaft 41, the first chain 71 wound around the crankshaft sprocket 3 and the first sprocket 82, and the second chain 72 wound around the second sprocket 83 and the intake camshaft sprocket 42. According to this configuration, the fuel pump 80 is chain-driven by the crankshaft 2 via the first chain 71, and the intake camshaft 41 is chain-driven by the crankshaft 2 via the first chain 71 and the second chain 72. In this case, at least a part of the fuel pump 80 is mounted within an area of the transmission engagement portion 13g on a rear end portion of the engine body 10. Therefore, as compared with a case where the entirety of the fuel pump 80 is mounted in an area outside the area of the transmission engagement portion 13g (in other words, a case where the fuel pump 80 is mounted to project on the intake side of the engine body 10), it is possible to secure a sufficient angle of engagement of the second chain 72 with respect to the intake camshaft sprocket 42 (in other words, it is possible to increase the angle). This makes it possible to drive both of the intake camshaft 41 and the exhaust camshaft 51 by the second chain 72, which does not require a gear between the camshafts. Therefore, it is possible to eliminate gear noise. Further, it is possible to increase the pitch of the second chain 72. This makes it possible to extend the life of the second chain 72.
(7) In the embodiment, the upper boss portion 13y(α) out of the predetermined two boss portions 13y(α) and 13y(β) is located within an area surrounded by the second chain 72. According to this configuration, it is possible to increase the angle of engagement of the second chain 72 with respect to the intake camshaft sprocket 42. Therefore, the aforementioned configuration is advantageous in eliminating the gear noise and in strengthening the function of extending the life of a chain.
(8) In the embodiment, the fuel pump 80 and the starter 90 are mounted on the intake manifold mounting surface of the engine 1. A part of the intake manifold 40 projects outwardly with respect to the fuel pump 80 in the engine width direction when the engine 1 is viewed from a direction of the crankshaft. The intake manifold 40 is disposed on a side surface of the engine body 10 on the vehicle front side in such a manner that a part of the intake manifold 40 overlaps the fuel pump 80 when the engine 1 is viewed from the intake manifold mounting surface. According to this configuration, the intake manifold 40 also serves as a protection member of the fuel pump 80. Therefore, the aforementioned configuration is advantageous in protecting the fuel pump 80 from a collision object from the vehicle front side by the intake manifold 40.
In the foregoing, the present invention is described in detail by an embodiment. The present invention, however, is not limited to the aforementioned embodiment. For instance, in the embodiment, the entirety of the fuel pump mounting portion 13f is located within an area of the transmission engagement portion 13g when the engine 1 is viewed from a direction of the crankshaft. Alternatively, a part of the fuel pump mounting portion 13f may be located within an area of the transmission engagement portion 13g when the engine 1 is viewed from a direction of the crankshaft.
Further, the layout of the engine or the type of the vehicle is not specifically limited. For instance, in the embodiment, there is used an FF-vehicle, in which an engine is transversely mounted in such a manner that an intake system is disposed on the vehicle front side, and an exhaust system is disposed on the vehicle rear side. Alternatively, the vehicle may an FF-vehicle, in which an engine is longitudinally mounted. Further alternatively, the vehicle may be an FF-vehicle, in which an engine is transversely mounted, and an intake system is disposed on the vehicle rear side and an exhaust system is disposed on the vehicle front side.
Number | Date | Country | Kind |
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2015-088270 | Apr 2015 | JP | national |
2015-088271 | Apr 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/062629 | 4/21/2016 | WO | 00 |