This application claims priority to Japanese Patent Application No. 2022-149950, filed on Sep. 21, 2022, the entire contents of which are hereby incorporated by reference into the present application.
The disclosure herewith relates to an accommodating box configured to charge battery packs in a state in which the battery packs are accommodated in the accommodating box, the battery pack configured to be used by being attached to an electrical device.
Japanese Patent Application Publication No. 2016-62808 describes an accommodating box. This accommodating box can charge battery packs in the state in which the battery packs are accommodated in the accommodating box. The battery packs are used by being attached to an electrical device. The accommodating box includes a case and a plurality of battery attaching units supported by the case. Each of the battery packs is detachably attached to one of the plurality of the battery attaching units. Each of the battery packs includes a locking claw and an unlock button for moving the locking claw. Each of the battery attaching units includes an engagement recess into which its corresponding locking claw is to be hooked. When the unlock button is pushed down in the state where the battery pack is attached to the battery attaching unit, the locking clow is released from the engagement recess. Due to this, the battery pack becomes detachable from the battery attaching unit.
In order to detach the battery packs from the battery attaching units in the accommodating box as described above, the unlock buttons need to be pushed down and the locking claws need to be released from the engagement recesses. Due to this, the battery packs cannot easily be detached from the battery attaching units. The disclosure herein provides art that facilitates detachment of battery packs from battery attaching units.
The present disclosure discloses an accommodating box. An accommodating box disclosed herein may be configured to charge battery packs in a state in which the battery packs are accommodated in the accommodating box, the battery packs configured to be used by being attached to an electrical device. The accommodating box may comprise: a case; and a plurality of battery attaching units supported by the case. Each of the battery packs may be configured to be detachably attached to one of the plurality of the battery attaching units. Each of the battery packs may comprise an engagement member configured to engage with the electrical device when the battery pack is attached to the electrical device, engagement between the battery pack and the electrical device being released by a user's operation on the engagement member. Each of the battery attaching units may comprise: a terminal member unit configured to be electrically connected to one of the battery packs when the battery pack is attached to the battery attaching unit; and a holding member that holds the terminal member unit. The holding member may not be engaged with the engagement member of the battery pack when the battery pack is attached to the battery attaching unit.
According to the above configuration, when each of the battery packs is attached to one of the battery attaching units, the engagement member of the battery pack does not engage with the holding member of the battery attaching unit. Due to this, when the battery pack is to be detached from the battery attaching unit, work for releasing the engagement of the engagement member and the holding member becomes unnecessary. Thus, the battery pack can easily be detached from the battery attaching unit.
Representative, non-limiting examples of the present disclosure will now be described in further detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the present disclosure. Furthermore, each of the additional features and teachings disclosed below may be utilized separately or in conjunction with other features and teachings to provide improved accommodating boxes, as well as methods for using and manufacturing the same.
Moreover, combinations of features and steps disclosed in the following detailed description may not be necessary to practice the present disclosure in the broadest sense, and are instead taught merely to particularly describe representative examples of the present disclosure. Furthermore, various features of the above-described and below-described representative examples, as well as the various independent and dependent claims, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
In one or more embodiments, when each of the battery packs is attached to the one of the battery attaching units, the holding member may be separated from the engagement member of the battery pack.
According to the above configuration, the engagement members of the battery packs can be suppressed from engaging with the holding members of the battery attaching units by a simple configuration.
In one or more embodiments, each of the battery packs may comprise a battery charge terminal member and a battery communication terminal member. The terminal member unit may comprise: a charge terminal member configured to be electrically connected to the battery charge terminal member of the battery pack when each of the battery packs is attached to the one of the battery attaching units; and a communication terminal member configured to be electrically connected to the battery communication terminal member of the battery pack when each of the battery packs is attached to the one of the battery attaching units. Each of the battery packs may be attached to the one of the battery attaching units by the battery pack moving in an attaching direction relative to the battery attaching unit. A length of the charge terminal member of the terminal member unit in the attaching direction may be 150% or less of a length of the communication terminal member of the terminal member unit in the attaching direction.
When the length of the charge terminal member of the terminal member unit in the attaching direction is greater than 150% of the length of the communication terminal member of the terminal member unit in the attaching direction, the battery packs cannot easily be attached to the battery attaching units due to a frictional force acting between the battery charge terminal members of the battery packs and the charge terminal members of the terminal member units. According to the above configuration, the battery packs can easily be attached to the battery attaching units.
In one or more embodiments, the charge terminal member of the terminal member unit may comprise: a linear part extending along the attaching direction; and an insertion part connected to an end of the linear part and tapering away from the linear part. When each of the battery packs moves in the attaching direction relative to the one of the battery attaching units, the insertion part may be inserted in the battery charge terminal member of the battery pack before the linear part is inserted in the battery charge terminal member. A length of the insertion part in the attaching direction may be 20% or more of the length of the charge terminal member in the attaching direction.
When the length of the insertion part in the attaching direction is less than 20% of the length of the charge terminal member in the attaching direction, the battery packs cannot easily be attached to the battery attaching units due to a frictional force acting between the battery charge terminal members of the battery packs and the insertion parts. According to the above configuration, the battery packs can easily be attached to the battery attaching units.
In one or more embodiments, the length of the charge terminal member of the terminal member unit in the attaching direction may be shorter than a length of the battery charge terminal member of each of the battery packs in the attaching direction. The battery charge terminal member of each of the battery packs may comprise: a first clamp part configured to clamp the charge terminal member; and a second clamp part configured to clamp the charge terminal member and disposed on an attaching position side in the attaching direction relative to the first clamp. The charge terminal member of the terminal member unit may be clamped by the second clamp part without passing through the first clamp part when each of the battery packs is attached to the one of the battery attaching units.
In a general battery pack, its battery charge terminal member is designed with a long length for high-speed charging. In a configuration in which high-speed charging of the battery packs is not necessary, the charge terminal member of the terminal member unit may be configured to contact only a part of the battery charge terminal member. When a configuring in which the charge terminal member of the terminal member unit to be clamped by the first clamp part is employed, when the battery pack is to be attached to the battery attaching unit, the charge terminal member is clamped by the second clamp part and passes therethrough, and is then clamped by the first clamp part. According to the aforementioned configuration, when each of the battery packs is to be attached to the one of the battery attaching units, the charge terminal member is clamped by the second clamp part without passing through the first clamp part. Due to this, the battery pack can easily be attached to the battery attaching unit as compared to the configuration in which the charge terminal member of the terminal member unit is clamped by the first clamp part.
In one or more embodiments, each of the battery packs may be positioned at an attaching position when the battery pack is attached to the one of the battery attaching units. The battery pack may move to the attaching position by its own weight when the battery pack is attached to the battery attaching unit.
According to the above configuration, the battery packs can easily be attached to the battery attaching units.
In one or more embodiments, the accommodating box may be configured to be placed on a placement surface. Each of the battery packs may be inclined relative to a perpendicular plane perpendicular to the placement surface when the accommodating box is placed on the placement surface and the battery pack is attached to the one of the battery attaching units.
According to the above configuration, the battery packs can easily be detached from the battery attaching units.
In one or more embodiments, the accommodating box may be configured to be placed on a placement surface. The case may have a box shape including an upper opening and accommodate at least a part of each of the plurality of battery attaching units. The plurality of battery attaching units may comprise: a first battery attaching unit; and a second battery attaching unit arranged away from the first battery attaching unit in a first direction which is along the placement surface. The battery packs may comprise a first battery pack and a second battery pack. The first battery pack may protrude toward an outside of the case from an inside of the case through the upper opening when the first battery pack is attached to the first battery attaching unit. The second battery pack may protrude toward the outside of the case from the inside of the case through the upper opening when the second battery pack is attached to the second battery attaching unit. A protruding length by which the first battery pack attached to the first battery attaching unit protrudes beyond the case may be longer than a protruding length by which the second battery pack attached to the second battery attaching unit protrudes beyond the case.
When the battery packs are protruding from the case, the user can easily grab the battery packs by hands. According to the above configuration, when the first battery pack is attached to the first battery attaching unit and the second battery pack is attached to the second battery attaching unit, the user can grab the first battery pack attached to the first battery attaching unit by hand and easily detach it therefrom.
In one or more embodiments, each of the first battery attaching unit and the second battery attaching unit may protrude toward the outside of the case from the inside of the case through the upper opening. A protruding length by which the first battery attaching unit protrudes beyond the case may be longer than a protruding length by which the second battery attaching unit protrudes beyond the case.
According to the above configuration, when the first battery pack is attached to the first battery attaching unit and the second battery pack is attached to the second battery attaching unit, the user can grab the first battery pack attached to the first battery attaching unit by hand and easily detach it therefrom.
In one or more embodiments, the accommodating box may comprise a case cover configured to close the upper opening of the case. The case cover may be attached to the case such that the case cover is movable relative to the case, and may be configured to move between a closing position in which the case cover closes the upper opening of the case and an opening position in which the case cover opens the upper opening of the case. The case cover may be disposed at a position away from the second battery attaching unit in the first direction when the case cover is in the opening position.
When the case cover is in the opening position, the user would stand on the opposite side from the case cover relative to the second battery attaching unit and attempt to detach the battery packs from the battery attaching units. According to the above configuration, when the first battery pack is attached to the first battery attaching unit and the second battery pack is attached to the second battery attaching unit, the first battery pack can more easily be detached from the first battery attaching unit.
In one or more embodiments, the accommodating box may comprise: a case cover configured to close the upper opening of the case; and a cushioning member attached to the case cover and constituted of an elastic material. When the case cover closes the upper opening of the case, the cushioning member may be clamped between the first battery pack attached to the first battery attaching unit and the case cover and may be clamped between the second battery pack attached to the second battery attaching unit and the case cover. A push-in depth by which the cushioning member is pushed by the first battery pack attached to the first battery attaching member may be substantially equal to a push-in depth by which the cushioning member is pushed by the second battery pack attached to the second battery attaching member.
According to the above configuration, a force that acts from the cushioning member on the first battery pack attached to the first battery attaching unit becomes substantially equal to a force that acts from the cushioning member on the second battery pack attached to the second battery attaching unit. Due to this, when the case cover is closing the upper opening of the case, the forces acting from the cushioning member on the plurality of battery packs can be made substantially equal and the plurality of battery packs can be kept at predetermined positions.
In one or more embodiments, the case may have a box shape including an upper opening. The accommodating box may comprise a case cover configured to close the upper opening of the case and defining an accommodating space between the case and the case cover when the upper opening of the case is closed. The plurality of battery attaching units may be disposed in the accommodating space. Each of the battery packs may be positioned at an attaching position when the battery pack is attached to the one of the battery attaching units. The case cover may keep each of the battery packs in the attaching position relative to the one of the battery attaching units when the upper opening of the case is closed.
According to the above configuration, when the case cover is closing the upper opening of the case, the battery packs can be suppressed from being displaced from their attaching positions relative to the battery attaching units.
In one or more embodiments, the accommodating box may comprise a cushioning member attached to the case cover and configured to be clamped between the battery packs and the case cover when the case cover closes the upper opening of the case. The cushioning member may be constituted of an elastic material.
Sizes of the battery packs may differ among the battery packs due to manufacturing tolerance. In a configuration in which the cushioning member does not elastically deform, an excessive force could be applied to specific battery pack(s) from the case cover when the case cover closes the upper opening of the case. According to the above configuration, even if the sizes of the battery packs differ among the battery packs, such application of the excessive force on the specific battery pack(s) from the case cover can be suppressed by elastic deformation of the cushioning member.
In one or more embodiments, the accommodating box may comprise: a detection device configured to detect that the upper opening of the case is closed by the case cover; and a control unit. The control unit may allow charging of the battery packs attached to the battery attaching units when the detection device detects that the upper opening of the case is closed by the case cover.
When the battery packs are displaced from the attaching positions, the battery packs cannot be charged correctly. According to the above configuration, since the battery packs are charged while being in the attaching positions, the battery packs can correctly be charged.
As shown in
As shown in
As shown in
The case cover 8 includes four cover engaging protrusions 22. Two cover engaging protrusions 22 are arranged at the vicinity of the left and right ends of a front surface 8a of the case cover 8, one cover engaging protrusion 22 is arranged at the vicinity of the rear end of the right surface 8c of the case cover 8. Although not shown, the remaining cover engaging protrusion 22 is arranged at the vicinity of the rear end of the left surface 8b of the case cover 8. When the case cover 8 is in the closing position, the cover engaging protrusions 22 engage with the cover locking members 20 by the user operating the cover locking members 20 to pull them upward. When the cover locking members 20 engage with the cover engaging protrusions 22, the user cannot move the case cover 8 from the opening position toward the closing position.
Further, four case engaging protrusions 24 are arranged at the vicinity of the lower end of the case 6. Two case engaging protrusions 24 are arranged at the vicinity of the left and right ends of the front surface 6a of the case 6, one case engaging protrusion 24 is arranged at the vicinity of the rear end of the left surface 6b of the case 6, and the remaining case engaging protrusion 24 is arranged at the vicinity of the rear end of the right surface 6c of the case 6. When the case cover 8 is in the closing position, the case engaging protrusions 24 align with the cover engaging protrusions 22 in the up-down direction.
Further, the case cover 8 has four case locking members 26 movably attached thereto. Two case locking members 26 are attached to the vicinity of the left and right ends of the front surface 8a of the case cover 8, one case locking member 26 is attached to the vicinity of the rear end the left surface 8b of the case cover 8, and the remaining case locking member 26 is attached to the vicinity of the rear end of the right surface 8c of the case cover 8. When the case cover 8 is in the closing position, the case locking members 26 are aligned with the cover locking members 20 in the up-down direction. The case 6 and the case cover 8 include vertical grooves 27 extending in the up-down direction, and the case locking members 26 and the cover locking members 20 are arranged in these vertical grooves 27 together with the cover engaging protrusions 22. As shown in
Further, as shown in
Further, as shown in
As shown in
As shown in
Further, the base body 50 separates the accommodating space 18 into a substrate accommodating space 18a and a battery accommodating space 18b. The control unit 38 and the power receiving unit 40 are arranged in the substrate accommodating space 18a. The control unit 38 is configured to control generation of induction and flux between the power receiving unit 40 and a power feeding unit (not shown) of the charging stage 4 when the accommodating box 2 is placed at a predetermined position on the charging stage 4. Since contactless electromagnetic induction charging configuration is well known, the explanation on the contactless charging configuration will be omitted hereinbelow. When the induction and flux are generated, current flows in the power receiving unit 40. The control unit 38 supplies the current flowing in the power receiving unit 40 to the battery packs BP attached to the battery attaching unit 36. Due to this, the battery packs BP are charged.
The detection device 41, the front attachment member 52, the center attachment member 54, the rear attachment member 56, the front battery attaching unit 44, the center battery attaching unit 46, and the rear battery attaching unit 48 are arranged in the battery accommodating space 18b. As shown in
The front attachment member 52, the center attachment member 54, and the rear attachment member 56 are integrated with the base body 50. The front attachment member 52, the center attachment member 54, and the rear attachment member 56 are aligned along the front-rear direction. The front attachment member 52 extends from the vicinity of the front end of the base body 50 in a direction separating away from the base body 50 (upward). The center attachment member 54 extends from the vicinity of a portion of the base body connecting the front upper surface 58a and the center upper surface 58b in the direction separating away from the base body 50 (upward). The rear attachment member 56 extends from the vicinity of a portion of the base body 50 connecting the center upper surface 58b and the rear upper surface 58c in the direction separating away from the base body 50 (upward). When the accommodating box 2 is placed on the placement surface P1, the front attachment member 52, the center attachment member 54, and the rear attachment member 56 extend so as to be substantially perpendicular to the placement surface P1. As shown in
The front battery attaching unit 44 is fixed to the front attachment member 52 from the rear side. As shown in
The front holding member 60, a pair of front rail units 62, one front terminal member unit 64, and one front support member 66 constitute a front battery attachment part 68. That is, the front battery attaching unit 44 includes a plurality (four in this embodiment) of front battery attachment parts 68. The four front battery attachment parts 68 are arranged along the left-right direction. The battery packs BP (see
As shown in
As shown in
The front terminal member units 64 are held by the front holding member 60 by penetrating the front holding member 60. The front terminal member units 64 protrude rearward from the front holding member 60. In the left-right direction, each of the front terminal member units 64 is arranged between its corresponding pair of front rail units 62. The front terminal member units 64 are electrically connected to the control unit 38 (see
In the left-right direction, each of the front support members 66 is arranged between its corresponding pair of front rail units 62. The front support members 66 protrude rearward from the front holding member 60 and also protrude upward from the upper surface 58 of the base body 50. When the battery packs BP are attached to the front battery attachment parts 68, the front support members 66 come into contact with pairs of attachment rail units 142 of the battery packs BP (see
The front holding member 60 includes a plurality (four in this embodiment) of front relief grooves 70. These four front relief grooves 70 are arranged along the left-right direction. In the left-right direction, each of the front relief grooves 70 is arranged between its corresponding pair of front rail units 62. Each of the front relief grooves 70 is arranged at an upper end of the rear surface 60a of the front holding member 60. The front relief grooves 70 are recessed frontward from the rear surface 60a. A depth of the front relief grooves 70 (width in the front-rear direction) becomes deeper toward the upper end of the front holding member 60. Upper ends of the front relief grooves 70 are open, that is, not closed.
As shown in
The center battery attaching unit 46 is fixed to the center attachment member 54 from the rear side. The center battery attaching unit 46 is arranged on the rear side of the front battery attaching unit 44. As shown in
As shown in
The center holding member 78, a pair of center rail units 80, one center terminal member unit 82, and one center support member 84 constitute a center battery attachment part 90. That is, the center battery attaching unit 46 includes a plurality (four in this embodiment) of center battery attachment parts 90. The four center battery attachment parts 90 are arranged along the left-right direction. The battery packs BP (see
As shown in
The rear battery attaching unit 48 is fixed to the rear attachment member 56 from the rear side. The rear battery attaching unit 48 is arranged on the rear side of the center battery attaching unit 46. Due to this, the front battery attaching unit 44, the center battery attaching unit 46, and the rear battery attaching unit 48 are aligned along the front-rear direction. The front-rear direction is substantially equal to a direction along which the front battery attaching unit 44, the center battery attaching unit 46, and the rear battery attaching unit 48 align. As shown in
As shown in
The rear holding member 96, a pair of rear rail units 98, one rear terminal member unit 100, and one rear support member 102 constitute a rear battery attachment part 108. That is, the rear battery attaching unit 48 includes a plurality (four in this embodiment) of rear battery attachment parts 108. The four rear battery attachment parts 108 are arranged along the left-right direction. The battery packs BP (see
As shown in
Detailed configurations of the front terminal member units 64, the center terminal member units 82, and the rear terminal member units 100 will be described. Since the configurations of the front terminal member units 64, the center terminal member units 82, and the rear terminal member units 100 are the same, one rear terminal member unit 100 will be taken as an example and explained below. As shown in
The charge terminal members 120 and the communication terminal members 122 are directly fixed to the rear holding member 96 by insert molding. The charge terminal members 120 and the communication terminal members 122 protrude rearward from the rear holding member 96. A length by which the charge terminal members 120 protrude from the rear holding member 96 is substantially equal to a length by which the communication terminal members 122 protrude from the rear holding member 96. In the up-down direction, the charge terminal members 120 and the communication terminal members 122 are arranged between the rear relief groove 104 and the rear support member 102.
The charge terminal members 120 are terminals for passing charging current to the battery pack BP (see
As shown in
Further, the length Lt3 of the charge terminal member 120 is 100% or more of a length Lt4 of the lower communication terminal member 126 in the attaching direction D1. The length Lt4 is a length of portions of the lower communication terminal member 126 exposed from the rear holding member 96. Further, the length Lt3 may for example be 150% or less, 140% or less, 130% or less, or 125% or less of the length Lt4. Further, the length Lt4 of the lower communication terminal member 126 is substantially equal to a length Lt5 of the upper communication terminal member 124 in the attaching direction D1. The length Lt5 is a length of portions of the upper communication terminal member 124 exposed from the rear holding member 96.
The upper communication terminal member 124 has the same shape as the lower communication terminal member 126. Each of the upper communication terminal members 124 includes a base part 134 and an insertion part 136. The base part 134 and the insertion part 136 are exposed to the outside of the rear holding member 96. The base part 134 extends along the attaching direction D1. The insertion part 136 is connected to one end of the base part 134. A width of the insertion part 136 in the left-right direction tapers away from the base part 134. A length Lt6 of the insertion part 136 in the attaching direction D1 is 40% or less, 35% or less, 30% or less, 25% or less, or 20% or less of the length Lt5 of the upper communication terminal member 124. The length Lt6 is 5% or more, 10% or more, or 15% or more of the length Lt5. Further, the length Lt6 is shorter than the length Lt1 of the insertion part 132 of the charge terminal member 120. A taper angle of the insertion part 136 of the upper communication terminal member 124 is larger than a taper angle of the insertion part 132 of the charge terminal member 120.
Next, the battery pack BP shown in
As shown in
The pair of attachment rail units 142 protrudes from the front surface of the casing 140. The pair of attachment rail units 142 extends substantially in the up-down direction along the front surface of the casing 140. The pair of attachment rail units 142 includes a pair of attachment rail claws 148 that protrudes in directions separating away from each other. The pair of attachment rail claws 148 extends substantially in the up-down direction along the front surface of the casing 140. When the battery pack BP is attached to the battery attaching unit 36 (see
The hook 144 is movably attached to the casing 140. The hook 144 includes an engagement part 150 and an operation part 152. The engagement part 150 is arranged between the pair of attachment rail units 142. The engagement part 150 may for example be an engagement claw. As shown in
Movement of the hook 144 when the battery pack BP is to be attached to the battery attachment part 202 or detached therefrom will be described. As shown in
When the battery pack BP is to be detached from the battery attachment part 202, the operation part 152 shown in
The battery terminal member unit 146 will be described. As shown in
The battery charge terminal members 160 each include four charging clamp parts 164. The four charging clamp parts 164 are aligned in a line. The four charging clamp parts 164 are integrated. Each of the battery charge terminal members 160 is configured to electrically connect to another terminal member by at least one of the four charging clamp parts 164 clamping the other terminal member. Hereinbelow, two charging clamp parts 164 arranged on the upper side among the four charging clamp parts 164 may be termed upper charging clamp parts 166, and two charging clamp parts 164 arranged on the lower side among the four charging clamp parts 164 may be termed lower charging clamp parts 168. The lower charging clamp parts 168 are disposed on the attaching position side in the attaching direction D1 relative to the upper charging clamp parts 166.
The battery communication terminal members 162 are each configured to electrically connect to another terminal member by clamping the other terminal member. The four battery communication terminal members 162 include two upper battery communication terminal members 172 arranged to align along the left-right direction and two lower battery communication terminal members 174 arranged to align along the left-right direction. The two upper battery communication terminal members 172 are arranged between the upper charging clamp parts 166 of one of the battery charge terminal members 160 and the upper charging clamp parts 166 of the other of the battery charge terminal members 160. The two lower battery communication terminal members 174 are arranged between the lower charging clamp parts 168 of one of the battery charge terminal members 160 and the lower charging clamp parts 168 of the other of the battery charge terminal members 160.
A procedure for attaching the battery pack BP to the front battery attachment part 68 (or center battery attachment part 90 or rear battery attachment parts 108) (see
Further, when the battery pack BP is at the attaching position, each of the charge terminal members 120 is clamped only by the lower charging clamp parts 168 (two charging clamp parts 164). In a configuration in which the charge terminal members 120 are longer than the charge terminal members 120 of the present embodiment and thus are clamped by the four charging clamp parts 164, the battery pack BP is charged at high speed. On the other hand, in a configuration in which the charge terminal members 120 are clamped only by two charging clamp parts 164 as in the present embodiment, the battery pack BP is charged over a long period of time (such as in 8 hours). Due to this, for example, by starting charging of the battery pack BP in the evening of the day before using the battery pack BP, the battery pack BP is fully charged by the morning of the day when the battery pack BP is used, and the battery pack BP can be charged efficiently.
Further, although not shown, the upper communication terminal members 124 (see
Further, when the battery pack BP is slid in the attaching direction D1, the engagement part 150 of the battery pack BP shown in
A width W1 of the engagement part 150 in the left-right direction is shorter than a width W2 of the front relief groove 70 in the left-right direction. Due to this, in the left-right direction, the engagement part 150 is arranged within the front relief groove 70 while being separated from the front holding member 60. Further, when the engagement part 150 is in its initial position, a protruding length Lp1 by which the engagement part 150 protrudes from the casing 140 is shorter than a width W3 between the casing 140 and the front holding member 60 in the front relief groove 70. Due to this, in the front-rear direction, the engagement part 150 is separated from the front holding member 60 in the state where the guide part 154 faces the front holding member 60 in the front relief groove 70. Further, in the up-down direction, the engagement part 150 is separated from the front holding member 60 in the front relief groove 70. Further, the front battery attachment part 68 is arranged at a position which overlaps the engagement part 150 in the up-down direction (or attaching direction D1) but is not beyond the engagement part 150 in the detaching direction D2. As such, the engagement part 150 does not contact the front holding member 60 nor in engagement with the front holding member 60. Due to this, the battery pack BP is attached to the front battery attachment part 68 (or center battery attachment part 90 or rear battery attachment part 108) without engagement of the engagement part 150. Further, when the battery pack BP is to be attached to the front battery attachment part 68 (or center battery attachment part 90 or rear battery attachment part 108), the guide part 154 of the engagement part 150 does not contact the front holding member 60, thus the engagement part 150 is not pressed into the casing 140.
When the battery pack BP reaches the attaching position, that is, when the battery pack BP is attached to the front battery attachment part 68 (or center battery attachment part 90 or rear battery attachment part 108), the battery pack BP can then be charged. Upon charging the battery pack BP, the battery pack BP needs to be kept at the attaching position. Due to this, as shown in
The cushioning member 180 includes a front contact part 182, a center contact part 184, and a rear contact part 186. When the case cover 8 is in the closing position, the front contact part 182, the center contact part 184, and the rear contact part 186 are aligned along the front-rear direction. When the case cover 8 is in the closing position, the front contact part 182 is arranged at a position facing the battery packs BP attached to the front battery attaching unit 44, the center contact part 184 is arranged at a position facing the battery packs BP attached to the center battery attaching unit 46, and the rear contact part 186 is arranged at a position facing the battery packs BP attached to the rear battery attaching unit 48. When the case cover 8 is in the closing position, the front contact part 182 is clamped between the battery packs BP attached to the front battery attaching unit 44 and the case cover 8, the center contact part 184 is clamped between the battery packs BP attached to the center battery attaching unit 46 and the case cover 8, and the rear contact part 186 is clamped between the battery packs BP attached to the rear battery attaching unit 48 and the case cover 8.
A thickness of the cushioning member 180 (width between the contact surface 180a and the inner upper surface 8e of the case cover 8) is the thinnest at the front contact part 182 and is the thickest at the rear contact part 186. Further, when the case cover 8 is in the closing position, the contact surface 180a is arranged at its highest position at the front contact part 182 and is arranged at its lowest position at the rear contact part 186. A height H3 between the contact surface 180a at the front contact part 182 and the contact surface 180a at the center contact part 184 is substantially equal to a height H4 between the contact surface 180a at the center contact part 184 and the contact surface 180a at the rear contact part 186. Further, the height H3 is substantially equal to the height H1 between the front upper surface 58a and the center upper surface 58b of the base body 50. The height H4 is substantially equal to the height H2 between the center upper surface 58b and the rear upper surface 58c of the base body 50.
When the case cover 8 is in the closing position, the cushioning member 180 is pushed against the battery packs BP. As shown in
(Effects)
The accommodating box 2 of the present embodiment is configured to charge the battery packs BP in the state in which the battery packs BP are accommodated in the accommodating box 2, the battery packs BP configured to be used by being attached to the electrical device 200. The accommodating box 2 comprises the case 6 and the plurality of battery attaching units 36 supported by the case 6. Each of the battery packs BP is configured to be attached to one of the plurality of the battery attaching units 36. Each of the battery packs BP comprises the hook 144 (an example of engagement member) configured to engage with the electrical device 200 when the battery pack BP is attached to the electrical device 200, and the engagement between the battery pack BP and the electrical device 200 is released by the user's operation on the hook 144. The battery attaching units 36 comprise: the terminal member units 64, 82, 100 each configured to be electrically connected to one of the battery packs BP when the battery pack BP is attached to the battery attaching unit 36 and the holding members 60, 78, 96 that respectively holds the terminal member units 64, 82, 100. Each of the holding members 60, 78, 96 is not engaged with the hook 144 of the one of the battery packs BP when the battery pack BP is attached to the battery attaching unit 36.
According to the above configuration, when the battery packs BP are attached to the battery attaching units 36, the hooks 144 of the battery packs BP do not engage with the holding members 60, 78, 96 of the battery attaching units 36. Due to this, when the battery packs BP are to be detached from the battery attaching units 36, work for releasing the engagement of the hooks 144 and the holding members 60, 78, 96 becomes unnecessary. Thus, the battery packs BP can easily be detached from the battery attaching units 36.
Further, when the battery packs BP are attached to the battery attaching units 36, the holding members 60, 78, 96 are separated from the hooks 144 of the battery packs BP.
According to the above configuration, the hooks 144 of the battery packs BP can be suppressed from engaging with the holding members 60, 78, 96 of the battery attaching units 36 by a simple configuration.
Further, each of the battery packs BP comprises the battery charge terminal members 160 and the battery communication terminal members 162. Each of the terminal member units 64, 82, 100 comprises the charge terminal members 120 configured to be electrically connected to the battery charge terminal members 160 of the battery pack BP when each of the battery packs BP is attached to the one of the battery attaching units 36; and the communication terminal members 122 configured to be electrically connected to the battery communication terminal members 162 of the battery pack BP when each of the battery packs BP is attached to the one of the battery attaching units 36. Each of the battery packs BP is attached to the one of the battery attaching units 36 by the battery pack BP moving in the attaching direction D1 relative to the battery attaching unit 36. The length Lt3 of each of the charge terminal members 120 of the terminal member units 64, 82, 100 in the attaching direction D1 is 150% or less of the lengths Lt4, Lt5 of the communication terminal members 122 of the terminal member units 64, 82, 100 in the attaching direction D1.
When the length Lt3 of each of the charge terminal members 120 of the terminal member units 64, 82, 100 in the attaching direction D1 is 150% or more of the lengths Lt4, Lt5 of the communication terminal members 122 of the terminal member units 64, 82, 100 in the attaching direction D1, the battery packs BP cannot easily be attached to the battery attaching units 36 due to the frictional force acting between the battery charge terminal members 160 of the battery packs BP and the charge terminal members 120 of the terminal member units 64, 82, 100. According to the above configuration, the battery packs BP can easily be attached to the battery attaching units 36.
Further, the charge terminal members 120 of the terminal member units 64, 82, 100 each comprise: the linear part 130 extending along the attaching direction D1 and the insertion part 132 connected to one end of the linear part 130 and tapering away from the linear part 130. When each of the battery packs BP moves in the attaching direction D1 relative to the one of the battery attaching units 36, the insertion part 132 is inserted in a corresponding one of the battery charge terminal members 160 of the battery pack BP before the linear part 130 is inserted therein. The length Lt1 of the insertion part 132 in the attaching direction D1 is 20% or more of the length Lt3 of the charge terminal member 120 in the attaching direction D1.
When the length Lt1 of the insertion part 132 in the attaching direction D1 is less than 20% of the length Lt3 of the charge terminal member 120 in the attaching direction D1, the battery packs BP cannot easily be attached to the battery attaching units 36 due to the frictional force acting between the battery charge terminal members 160 of the battery packs BP and the insertion parts 132. According to the above configuration, the battery packs BP can easily be attached to the battery attaching units 36.
Further, the length Lt3 of each of the charge terminal members 120 of the terminal member units 64, 82, 100 in the attaching direction D1 is shorter than the length of each of the battery charge terminal members 160 of each of the battery packs BP in the attaching direction D1. The battery charge terminal member 160 of each of the battery packs BP comprises the upper charging clamp parts 166 (example of first clamp part) configured to clamp the charge terminal member 120; and the lower charging clamp parts 168 (example of second clamp part) configured to clamp the charge terminal member 120 and disposed on the attaching position side in the attaching direction D1 relative to the upper charging clamp parts 166. When each of the battery packs BP is attached to the one of the battery attaching units 36, the charge terminal members 120 of the terminal member units 64, 82, 100 are clamped by the lower charging clamp parts 168 without passing through the upper charging clamp parts 166.
In a general battery pack BP, its battery charge terminal members 160 are designed with long lengths for high-speed charging. In a configuration in which high-speed charging of the battery packs BP is not necessary, the charge terminal members 120 of the terminal member units 64, 82, 100 may be configured to contact only a part of the battery charge terminal members 160. By configuring the charge terminal members 120 of the terminal member units 64, 82, 100 to be clamped by the upper charging clamp parts 166, when the battery packs BP are to be attached to the battery attaching units 36, the charge terminal members 120 are clamped by the lower charging clamp parts 168 and pass therethrough, and are then clamped by the upper charging clamp parts 166. According to the above configuration, when the battery packs BP are to be attached to the battery attaching units 36, each charge terminal member 120 is clamped by the lower charging clamp parts 168 without passing through the upper charging clamp parts 166. Due to this, the battery packs BP can easily be attached to the battery attaching units 36 as compared to a configuration in which the charge terminal members 120 of the terminal member units 64, 82, 100 are clamped by the upper charging clamp parts 166.
Further, each of the battery packs BP is positioned at the attaching position when the battery pack BP is attached to the one of the battery attaching units 36. The battery pack BP moves to the attaching position by its own weight of the battery pack BP when the battery pack BP is attached to the battery attaching unit 36.
According to the above configuration, the battery packs BP can easily be attached to the battery attaching units 36.
Further, the accommodating box 2 is configured to be placed on the placement surface P1. When the accommodating box 2 is placed on the placement surface P1 and the battery packs BP are attached to the battery attaching units 36, each of the battery packs BP is inclined relative to the perpendicular plane P2 perpendicular to the placement surface P1.
According to the above configuration, the battery packs BP can easily be detached from the battery attaching units 36.
Further, the accommodating box 2 is configured to be placed on the placement surface P1. The case 6 has a box shape including the upper opening 12 and accommodates at least a part of each of the plurality of battery attaching units 36. The plurality of battery attaching units 36 comprises the front battery attaching unit 44 (example of first battery attaching unit) and the center battery attaching unit 46 (example of second battery attaching unit) arranged away from the front battery attaching unit 44 in the rear direction along the placement surface P1 (example of first direction). When the battery pack(s) BP is (are) attached to the front battery attaching unit 44, the battery pack(s) BP protrude toward the outside of the case 6 from the inside of the case 6 through the upper opening 12. When the battery pack(s) BP is (are) attached to the center battery attaching unit 46, the battery pack(s) BP protrude toward the outside of the case 6 from the inside of the case 6 through the upper opening 12. The protruding length Lb1 by which the battery pack(s) BP attached to the front battery attaching unit 44 protrude beyond the case 6 is longer than the protruding length Lb2 by which the battery pack(s) BP attached to the center battery attaching unit 46 protrude beyond the case 6.
When the battery packs BP are protruding from the case 6, the user can easily grab the battery packs BP by hands. According to the above configuration, when the battery pack(s) BP is (are) attached to each of the front battery attaching unit 44 and the center battery attaching unit 46, the user can grab the battery pack(s) BP attached to the front battery attaching unit 44 by hand and easily detach it (them) therefrom.
Further, each of the front battery attaching unit 44 and the center battery attaching unit 46 protrudes toward the outside of the case 6 from the inside of the case 6 through the upper opening 12. The protruding length La1 by which the front battery attaching unit 44 protrudes beyond the case 6 is longer than the protruding length La2 by which the center battery attaching unit 46 protrudes beyond the case 6.
According to the above configuration, when the battery pack(s) BP is (are) attached to each of the front battery attaching unit 44 and the center battery attaching unit 46, the user can grab the battery pack(s) BP attached to the front battery attaching unit 44 by hand and easily detach it (them) therefrom.
Further, the accommodating box 2 further comprises the case cover 8 configured to close the upper opening 12 of the case 6. The case cover 8 is attached to the case 6 such that the case cover 8 is movable relative to the case 6, and is configured to move between the closing position in which the case cover 8 closes the upper opening 12 of the case 6 and the opening position in which the case cover 8 opens the upper opening 12 of the case 6. The case cover 8 is disposed at a position away from the center battery attaching unit 46 in the rear direction when the case cover 8 is in the opening position.
When the case cover 8 is in the opening position, the user would stand on the opposite side from the case cover 8 relative to the center battery attaching unit 46 and attempt to detach the battery pack(s) BP from one of the battery attaching units 36. According to the above configuration, when the battery pack(s) BP is (are) attached to each of the front battery attaching unit 44 and the center battery attaching unit 46, the battery pack(s) BP can more easily be detached from the front battery attaching unit 44.
Further, the accommodating box 2 further comprises the case cover 8 configured to close the upper opening 12 of the case 6, and the cushioning member 180 attached to the case cover 8 and constituted of the elastic material. When the case cover 8 closes the upper opening 12 of the case 6, the cushioning member 180 is clamped between the battery pack(s) BP attached to the front battery attaching unit 44 and the case cover 8, and is clamped between the battery pack(s) BP attached to the center battery attaching unit 46 and the case cover 8. The push-in depth Dp1 by which the cushioning member 180 is pushed by the battery pack(s) BP attached to the front battery attaching unit 44 is substantially equal to the push-in depth Dp2 by which the cushioning member 180 is pushed by the battery pack(s) BP attached to the center battery attaching unit 46.
According to the above configuration, the force that acts from the cushioning member 180 on the battery pack(s) BP attached to the front battery attaching unit 44 becomes substantially equal to a force that acts from the cushioning member 180 on the battery pack(s) BP attached to the center battery attaching unit 46. Due to this, when the case cover 8 is closing the upper opening 12 of the case 6, the forces acting from the cushioning member 180 on the plurality of battery packs BP can be made substantially equal and the plurality of battery packs BP can be kept at predetermined positions.
Further, the case 6 has a box shape including the upper opening 12. The accommodating box 2 further comprises the case cover 8 configured to close the upper opening 12 of the case 6 and defining the accommodating space 18 between the case 6 and the case cover 8 when the upper opening 12 of the case 6 is closed. The plurality of battery attaching units 36 is disposed in the accommodating space 18. Each of the battery packs BP is positioned at the attaching position when the battery pack BP is attached to one of the battery attaching units 36. The case cover 8 keeps each of the battery packs BP in the attaching position relative to the one of the battery attaching units 36 when the upper opening 12 of the case 6 is closed.
According to the above configuration, when the case cover 8 is closing the upper opening 12 of the case 6, the battery packs BP can be suppressed from being displaced from their attaching positions relative to the battery attaching units 36.
Further, the accommodating box 2 further comprises the cushioning member 180 attached to the case cover 8 and configured to be clamped between the battery packs BP and the case cover 8 when the case cover 8 closes the upper opening 12 of the case 6. The cushioning member 180 is constituted of the elastic material.
Sizes of the battery packs BP may differ among the battery packs BP due to manufacturing tolerance. In a configuration in which the cushioning member 180 does not elastically deform, an excessive force could be applied to specific battery pack(s) BP from the case cover 8 when the case cover 8 closes the upper opening 12 of the case 6. According to the above configuration, even if the sizes of the battery packs BP differ among the battery packs BP, such application of the excessive force on the specific battery pack(s) BP from the case cover 8 can be suppressed by elastic deformation of the cushioning member 180.
Further, the accommodating box 2 comprises: the detection device 41 configured to detect that the upper opening 12 of the case 6 is closed by the case cover 8; and the control unit 38. The control unit 38 allows charging of the battery packs BP attached to the battery attaching units 36 when the detection device 41 detects that the upper opening 12 of the case 6 is closed by the case cover 8.
When the battery packs BP are displaced from the attaching positions, the battery packs BP cannot be charged correctly. According to the above configuration, since the battery packs BP are charged while being in the attaching positions, the battery packs BP can correctly be charged.
(Variants)
In an embodiment, the accommodating box 2 may comprise a power cable configured to connect to an external power source. In this configuration, the accommodating box 2 is configured to charge the battery packs BP by electrical power supplied from the external power source through the power cable.
In the embodiment, the battery attaching units 36 include three battery attaching units 44, 46, 48, however, in a variant, the numbers of the battery attaching units 44, 46, 48 may be two, or four or more.
In the embodiment, the number of the front battery attachment parts 68, the number of the center battery attachment parts 90, and the number of the rear battery attachment parts 108 may each be three or less or five or more.
The accommodating box 2 of an embodiment may further comprise a notification unit configured to notify a user that the charging of the battery packs BP is completed. The notification unit may for example be a display panel displaying an indication that the charging of the battery packs BP has been completed, may be a LED lamp that turns on or turns off when the charging of the battery packs BP is completed, or may be a notification means that notifies a portable terminal of the user (such as a smartphone) when the charging of the battery packs BP is completed.
The accommodating box 2 of an embodiment may not comprise the cushioning member 180. In this case, the battery packs BP are kept at their attaching positions by contacting the case cover 8.
The charge terminal members 120 of an embodiment may each be clamped only by one charging clamp part 164.
The charge terminal members 120 of an embodiment may each be clamped by both the upper charging clamp parts 166 and the lower charging clamp parts 168 of a corresponding one of the battery charge terminal members 160. In this case, the charge terminal member 120 is clamped by three or four charging clamp parts 164. In this configuration, the battery packs BP can be charged at high speed (such as within a few hours).
The terminal member units 64, 82, 100 of an embodiment may further comprise resin members to which the charge terminal members 120 and the communication terminal members 122 are fixed, and these resin members may be fixed to the holding members 60, 78, 96 by screws or insert molding. In doing so, the charge terminal members 120 and the communication terminal members 122 may be fixed to the resin members by insert molding or press-fitting.
Number | Date | Country | Kind |
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2022-149950 | Sep 2022 | JP | national |