The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2017-220796 filed in Japan on Nov. 16, 2017.
The present invention relates to an accommodation box and an electronic component unit.
Conventionally, for example, one having an electronic component or the like as an accommodation target is known as an accommodation box. The accommodation box includes a box-shaped accommodating member in which an accommodation target is accommodated. For example, the accommodating member includes: a cylindrical body having an inner space that serves as an accommodation chamber of an accommodation target; a closing wall body that closes one of both ends in a cylinder-axis direction of the cylindrical body; and an insertion port of the accommodation target which is open at the other end. Such a type of accommodation box is disclosed, for example, in the following Japanese Patent Application Laid-open No. 2017-22184 and No. 2017-22809.
Here, there is an accommodating member in which a protruding body is formed in the accommodation chamber. For example, the protruding body is configured to lock the accommodation target that has been accommodated in the accommodation chamber in the chamber, or to hold a cover member that closes the insertion port. The protruding body protrudes from an inner wall surface of the cylindrical body at a position spaced from the closing wall body toward the insertion port side. Meanwhile, the accommodating member is molded with a mold using an insulating material such as a synthetic resin. As the mold, for example, one to form the main shape of the accommodating member, one (a protruding body mold) to form an end of the protruding body on the closing wall body side, and the like are prepared. In this accommodating member, the cylinder-axis direction is set as a mold removal direction of these molds. Accordingly, a removal hole for the protruding body mold is required for the closing wall body in the accommodating member, and the removal hole remains as a through-hole after molding. The through-hole serves as an infiltration port of a liquid (water or the like), dust, or the like into the accommodation chamber, or causes a leakage of a liquid filler injected into the accommodation chamber.
An object of the present invention is to provide an accommodation box and an electronic component unit which can form a protruding body without forming a mold removal hole open to an accommodation chamber.
In order to solve the above mentioned problem and achieve the object, an accommodation box according to one aspect of the present invention includes an accommodating member in which an accommodation target is accommodated, wherein the accommodating member includes: a cylindrical body having an inner space that serves as an accommodation chamber of the accommodation target; a closing wall body that closes one of both ends which is arranged to oppose in a cylinder-axis direction of the cylindrical body; and an insertion port which is open at another end and inserts the accommodation target, the cylindrical body has a double-wall structure, which includes an inner wall body having an inner wall surface forming the accommodation chamber and an outer wall body arranged to oppose an outer wall surface of the inner wall body with a gap therebetween, at least at one location, the outer wall body includes: a protruding wall portion protruding toward a side of the insertion port from the inner wall body; and at least one protruding body protruding from an inner wall surface of the protruding wall portion toward a side of the accommodation chamber within a range of a size of the gap, the double-wall structure has a space, which extends in the cylinder-axis direction in a state of providing the gap and has only both ends in the cylinder-axis direction opened, between the inner wall body and the outer wall body, and the space includes: a first opening on the side of the insertion port which is arranged to oppose the protruding body in the cylinder-axis direction; and a second opening on a side of the closing wall body which is arranged to oppose the protruding body in the cylinder-axis direction.
According to another aspect of the present invention, in the accommodation box, it is preferable that each of an end of the inner wall body on the side of the insertion port and an end of the protruding body on the side of the closing wall body is used as a locking portion to lock the accommodation target in the cylinder-axis direction.
According to still another aspect of the present invention, in the accommodation box, it is preferable that each of an end of the inner wall body on the side of the insertion port and an end of the protruding body on the side of the closing wall body is used as a locking portion to lock an electronic circuit board serving as the accommodation target in the cylinder-axis direction.
In order to achieve the object, an electronic component unit according to still another aspect of the present invention includes an electronic component or an electronic circuit board on which the electronic component is mounted which serves as an accommodation target; and an accommodating member in which the accommodation target is accommodated, wherein the accommodating member includes: a cylindrical body having an inner space that serves as an accommodation chamber of the accommodation target; a closing wall body that closes one of both ends which is arranged to oppose in a cylinder-axis direction of the cylindrical body; and an insertion port of the accommodation target which is open at another end, the cylindrical body has a double-wall structure, which includes an inner wall body having an inner wall surface forming the accommodation chamber and an outer wall body arranged to oppose an outer wall surface of the inner wall body with a gap therebetween, at least at one location, the outer wall body includes: a protruding wall portion protruding toward a side of the insertion port from the inner wall body; and at least one protruding body protruding from an inner wall surface of the protruding wall portion toward a side of the accommodation chamber within a range of a size of the gap, the double-wall structure has a space, which extends in the cylinder-axis direction in a state of providing the gap and has only both ends in the cylinder-axis direction opened, between the inner wall body and the outer wall body, and the space includes: a first opening on the side of the insertion port which is arranged to oppose the protruding body in the cylinder-axis direction; and a second opening on a side of the closing wall body which is arranged to oppose the protruding body in the cylinder-axis direction.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Hereinafter, embodiments of an accommodation box and an electronic component unit according to the present invention will be described in detail with reference to the drawings. Incidentally, the invention is not limited by the embodiments.
One of embodiments of the accommodation box and the electronic component unit according to the present invention will be described with reference to
In
The electronic component unit 1 of the present embodiment includes the accommodation box 10 as a housing. The accommodation box 10 is configured as a structural body in which a plurality of housing members is assembled. The accommodation box 10 in this example is constituted by an accommodating member 20 and a cover member 30 (
The accommodation box 10 is molded using an insulating material such as synthetic resin. In the accommodation box 10 of the present embodiment, the accommodation target 40 is accommodated in the accommodating member 20. For example, the accommodating member 20 includes: a cylindrical body 21 having an inner space that serves as an accommodation chamber 20a of an accommodation target 40 (
The accommodating member 20 is molded with a mold using an insulating material such as a synthetic resin. In the accommodating member 20, the cylinder-axis direction of the cylindrical body 21 is set as a mold removal direction of the mold.
The cylindrical body 21 includes a tubular main wall body 24 erected from a peripheral edge of the closing wall body 22 toward the insertion port 23 (
The accommodating member 20 of the present embodiment has at least one protruding body 25 protruding toward the accommodation chamber 20a (
At least an electronic circuit board 40A is accommodated in the accommodation chamber 20a in this example as the accommodation target 40 (
The electronic circuit board 40A includes a plurality of hard rigid board portions 41 and at least one soft flexible board portion 42 which are integrated (
The rigid board portion 41 has an insulating insulator 41a and a conductive circuit pattern 41b arranged in layers (
The insulator 41a is made of an insulating material. The insulator 41a in this example is further divided into a plurality of layers. For example, the insulator 41a includes one hard core layer and a plurality of prepreg layers that is softer than the core layer although not illustrated. The core layer is formed of an insulating material, for example, an epoxy resin, a glass epoxy resin, a paper epoxy resin, ceramics, or the like. On the other hand, the prepreg layer is formed by uniformly impregnating a thermosetting resin (such as epoxy mixed with an additive such as a curing agent) into a fibrous reinforcing material (such as glass cloth and a carbon fiber), and then, turning the resultant into a semi-cured state by heating or drying. Therefore, the prepreg layer is softer than the core layer and has flexibility.
The circuit pattern 41b is formed using a conductive material, for example, by etching processing or the like. The circuit pattern 41b in this example is formed using a copper foil (particularly, a rolled copper foil having better flexibility than an electrolytic copper foil). The circuit pattern 41b is obtained by stretching a plurality of conductive portions 41b1 (
In the rigid board portion 41, for example, the circuit pattern 41b is arranged on each plane of the core layer, and the prepreg layer on the inner layer side is stacked on both the planes so as to cover the circuit pattern 41b and a plane of the core layer where the circuit pattern 41b is not arranged. Further, in the rigid board portion 41, another circuit patterns 41b is arranged on each of planes opposite to the core layer side of the prepreg layer on the inner layer side, and another prepreg layer on the outer layer side is stacked on both the planes so as to cover the circuit pattern 41b and a plane of the prepreg layer where the circuit pattern 41b is not arranged. In addition, in the rigid board portion 41, still another circuit pattern 41b is further arranged on each of planes opposite to the core layer side of the prepreg layer on the outer layer side. In this manner, the rigid board portion 41 has a multilayer structure formed of the insulator 41a including the plurality of layers (the core layer and the prepreg layers) and the plurality of circuit patterns 41b divided for each layer. In the rigid board portion 41, the electronic components 45 corresponding to the respective circuit patterns 41b are electrically connected to the circuit patterns 41b as the plurality of electronic components 45 are mounted on both the planes thereof.
Here, the electronic components 45 in this example are mounted on each plane of the rigid board portion 41. The electronic component 45 referred to herein indicates, for example, a circuit protection part such as a relay and a fuse, a capacitor, a resistor, a transistor, an intelligent power switch (IPS), a connector, a terminal fitting, an electronic control unit (so-called electronic control unit (ECU)), various sensor elements, a light emitting diode (LED) element, a speaker, and the like.
The flexible board portion 42 has an insulating insulator 42a and a conductive circuit pattern 42b arranged in layers (
The insulator 42a is softer than the insulator 41a of the rigid board portion 41 and has flexibility. Accordingly, the insulator 42a is formed using an insulating material which is softer than the insulator 41a of the rigid board portion 41.
The circuit pattern 42b is formed using a conductive material, for example, by etching processing or the like. The circuit pattern 42b in this example is formed using a copper foil (particularly, a rolled copper foil having better flexibility than an electrolytic copper foil). In the circuit pattern 42b, a plurality of conductive portions 42b1 are stretched (
Since the circuit pattern 42b is formed using the rolled copper foil excellent in flexibility in the flexible board portion 42, the flexibility increases as a ratio of the circuit pattern 42b to the total area as viewed in a stacking direction (that is, as a ratio of the copper foil increases). In other words, the flexibility increases as a ratio of the insulator 42a to the total area as viewed in the stacking direction decreases in the flexible board portion 42.
The electronic circuit board 40A is bent in an L-shape with the flexible board portion 42 as a boundary and is accommodated in an accommodation chamber 20a of an accommodating member 20 in the bent state (
As described above, the electronic circuit board 40A is locked in the accommodation chamber 20a using the protruding body 25 of the accommodation chamber 20a in the accommodating member 20. Therefore, the protruding body 25 will be described in detail hereinafter.
The cylindrical body 21 forming the accommodating member 20 has a double-wall structure 26 at least at one place (
The double-wall structure 26 includes an inner wall body 27 having an inner wall surface 27a forming the accommodation chamber 20a and an outer wall body 28 arranged to oppose an outer wall surface 27b of the inner wall body 27 with a gap D therebetween (
The inner wall body 27 in this example indicates a part of the main wall body 24.
The outer wall body 28 has an inner wall surface 28a arranged to oppose the outer wall surface 27b of the inner wall body 27 with the gap D therebetween (
The protruding body 25 is arranged with an interval S on the insertion port 23 side of the end 27c of the inner wall body 27 (
In this example, the insulator 41a is inserted between the end 25a of the protruding body 25 and the end 27c of the inner wall body 27 together with accommodation of the electronic circuit board 40A in the accommodation chamber 20a. Here, flexibility is imparted at least on the protruding wall portion 28b of the outer wall body 28 in order to enhance the workability of inserting the insulator 41a and the durability of the accommodating member 20.
Further, the double-wall structure 26 has a space 29, which extends in the cylinder-axis direction of the cylindrical body 21 in the state of providing the gap D and has only both ends in the cylinder-axis direction opened, between the inner wall body 27 and the outer wall body 28 (
Here, the space 29 allows the first opening 29a to communicate with the accommodation chamber 20a, but does not allow the other portion to communicate with the accommodation chamber 20a. Therefore, even if the protruding body 25 is provided in the accommodation chamber 20a, the accommodating member 20 can suppress infiltration of a liquid (water or the like), dust, or the like into the accommodation chamber 20a.
In this example, the double-wall structure 26 is provided at five locations (first to fifth double-wall structures 26A to 26E) as illustrated in
The inner wall body 27 in this example is provided for each of the first to fifth double-wall structures 26A to 26E.
On the other hand, the outer wall body 28 may be provided for each of the first to fifth double-wall structures 26A to 26E, or may be shared among a plurality of double-wall structures out of the first to fifth double-wall structures 26A to 26E. The cylindrical body 21 in this example includes first to third outer wall bodies 28A to 28C (
As described above, the space 29 is formed in accordance with withdrawal of the protruding body mold after forming the end 25a of the protruding body 25 on the closing wall body 22 side using the protruding body mold in the accommodating member 20 of the present embodiment. However, the space 29 is not a through-hole directly open to the accommodation chamber 20a. That is, it is possible to form the protruding body 25 in the accommodating member 20 of the present embodiment without forming the through-hole (removal hole for the protruding body mold) directly open to the accommodation chamber 20a. Therefore, the accommodation box 10 and the electronic component unit 1 of the present embodiment can suppress the infiltration of a liquid (water or the like), dust, and the like into the accommodation chamber 20a from the space 29.
Further, since the end 27c of the inner wall body 27 of the double-wall structure 26 is used as the locking portion of the accommodation target 40 in the accommodating member 20 of the present embodiment, it is unnecessary to prepare the locking portion as a dedicated one for locking the accommodation target 40. Accordingly, the accommodating member 20 can suppress a size increase and suppress an increase in cost. Further, since each of the end 25a of the protruding body 25 and the end 27c of the inner wall body 27 is used as the locking portion of the accommodation target 40 in the accommodating member 20 of the present embodiment, the accommodation target 40 can be accommodated along the inner wall surface 28a of the outer wall body 28 of the double-wall structure 26. Accordingly, the accommodating member 20 can also suppress the size increase from this point of view. As described above, the accommodation box 10 and the electronic component unit 1 of the present embodiment can suppress the size increase and the increase in cost.
Meanwhile, a sealing body 60 is formed in the accommodation chamber 20a by filling the accommodation chamber 20a accommodating the electronic circuit board 40A with a filler 60X in the electronic component unit 1 of the present embodiment (
In an accommodating member of the accommodation box and the electronic component unit according to the present embodiment, a space is formed in accordance with withdrawal of the protruding body mold after forming an end of the protruding body on a closing wall body side using the protruding body mold. However, this space is not a through-hole directly open to the accommodation chamber. That is, it is possible to form the protruding body in the accommodating member without forming the through-hole (removal hole for the protruding body mold) directly open to the accommodation chamber. Therefore, the accommodation box and the electronic component unit according to the present embodiment can suppress infiltration of a liquid (water or the like), dust, or the like into the accommodation chamber from the space.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2017-220796 | Nov 2017 | JP | national |