Accumulator assembly having a reversing valve and a heat pump system thereof

Information

  • Patent Grant
  • 6606879
  • Patent Number
    6,606,879
  • Date Filed
    Monday, May 20, 2002
    22 years ago
  • Date Issued
    Tuesday, August 19, 2003
    21 years ago
Abstract
An accumulator for use in a heat pump system accommodates the flow of refrigerant in first and second directions as the system heats and cools, respectively. The accumulator includes a body and a cap. The body includes an inlet for receiving refrigerant from a compressor and an outlet for sending refrigerant to the compressor. A first port communicates with a front end heat exchanger for receiving refrigerant from this heat exchanger when heating and for sending refrigerant to this heat exchanger when cooling. A second port communicates with a passenger compartment heat exchanger for sending refrigerant to this heat exchanger when heating and for receiving refrigerant from this heat exchanger when cooling. A reversing valve, disposed in the cap, moves between a first position when heating and a second position when cooling such that the accumulator can accommodate the flow of refrigerant in the either direction.
Description




TECHNICAL FIELD




The subject invention generally relates to an accumulator assembly for use in a heat pump system that is selectively operable in a heating mode and in a cooling mode. More specifically, the subject invention relates to an accumulator assembly that includes a reversing valve to accommodate the flow of refrigerant in one direction, which is associated with the heating mode of the heat pump system, and to accommodate the flow of the refrigerant in an opposite direction, which is associated with the cooling mode of the heat pump system.




BACKGROUND OF THE INVENTION




Heat pump systems are known in the art. Heat pump systems are selectively operable in a heating mode to heat a particular area, such as a room or a passenger compartment of a motor vehicle, and in a cooling mode to cool the area.




Conventional heat pump systems include a refrigerant compressor, a front end heat exchanger, a passenger compartment heat exchanger, an accumulator, and a reversing valve. As appreciated by those skilled in the art, the accumulator is typically an accumulator/dehydrator. The reversing valve directs, or controls, a flow of refrigerant throughout the heat pump system depending on whether the heat pump system is in the heating mode or in the cooling mode. More specifically, in the heating mode, the reversing valve directs the flow of the refrigerant throughout the heat pump system in a first direction, and in the cooling mode, the reversing valve directs the flow of the refrigerant throughout the heat pump system in a second direction, which is generally the opposite of the first direction of flow.




As shown in

FIG. 1

, which represents the heat pump systems of the prior art, the accumulator and the reversing valve are distinct components. That is, the reversing valve is not integral to, i.e., one component with, the accumulator. Because the accumulator and reversing valve are distinct components, i.e., because the reversing valve is not integrated into the accumulator, the heat pump systems of the prior art are unable to accommodate the flow refrigerant in both the first and second directions without the separate reversing valve.




With the separate reversing valve, the heat pump systems of the prior art are deficient for several reasons. For instance, any plumping requirements for the heat pump system are particularly complex due to the additional and separate componentry of the reversing valve. With the separate reversing valve, the heat pump systems of the prior art require additional plumbing connections and, as is known throughout the art, the more plumbing connections throughout a heat pump system, the greater the likelihood of failure throughout the system, i.e., reliability of the system is effected due to the increased plumbing connections. Furthermore, with the accumulator and the reversing valve as separate components, the overall mass of the heat pump system is increased and the overall packaging for the heat pump system is unnecessarily complex. Finally, service of the heat pump system is complex as both the accumulator and the reversing valve may require service.




Due to the inadequacies of the prior art heat pump systems, including those described above, it is desirable to provide an accumulator for use in a heat pump system that includes, i.e., integrates, a reversing valve in the accumulator such that the accumulator can accommodate the flow of the refrigerant in both the first and second directions of refrigerant flow.




SUMMARY OF THE INVENTION




An accumulator assembly for use in a heat pump system is disclosed. The heat pump system includes a refrigerant compressor, a front end heat exchanger, and a passenger compartment heat exchanger. The heat pump system is selectively operable in a heating mode and in a cooling mode. In the heating mode, refrigerant flows through the system in a first direction, and in the cooling mode, the refrigerant flows through the system in the second direction. The accumulator assembly of the subject invention accommodates the flow of the refrigerant through the system in either the first or second direction.




The accumulator assembly of the subject invention includes a body housing and a cap housing covering the body housing. The body housing includes an accumulator inlet for receiving the refrigerant from the compressor and an accumulator outlet for sending the refrigerant to the compressor. The accumulator assembly further includes a first and second refrigerant port.




The first refrigerant port is defined within one of the body and cap housings. Moreover, the first refrigerant port is in fluid communication with the front end heat exchanger. As such, the first refrigerant port receives the refrigerant from the front end heat exchanger in the heating mode and sends the refrigerant to the front end heat exchanger in the cooling mode. As with the first refrigerant port, the second refrigerant port is also defined with one of the body and cap housings. The second refrigerant port is in fluid communication with the passenger compartment heat exchanger. As such, the second refrigerant port sends the refrigerant to the passenger compartment heat exchanger in the heating mode and receives the refrigerant from the passenger compartment heat exchanger in the cooling mode.




A reversing valve is disposed in the cap housing. The reversing valve is moveable within the cap housing between a first position and a second position. The first position of the reversing valve is associated with the heating mode, and the second position of the reversing valve is associated with the cooling mode. In the first position, the first refrigerant port is isolated from the accumulator inlet such that the refrigerant from the compressor flows in the first direction to the passenger compartment heat exchanger first and then through the front end heat exchanger. In the second position, the first refrigerant port is in fluid communication with the accumulator inlet such that the refrigerant from the compressor flows in the second direction to the front end heat exchanger first and then through the passenger compartment heat exchanger. With the first and second positions, the reversing valve is able to accommodate the flow of the refrigerant in either the first or second direction.




Accordingly, the subject invention provides an accumulator assembly for use in a heat pump system. More specifically, this accumulator assembly includes a reversing valve to accommodate the flow of the refrigerant in either the first or second direction.




The accumulator assembly simplifies the plumbing requirements throughout the heat pump system by eliminating the separate componentry of a distinct reversing valve. The plumbing requirements are simplified by reducing the total number of plumbing. connections required. With less plumbing connections required, the likelihood of failure throughout the system is minimized relative to prior art heat pump systems, and overall reliability of the accumulator assembly and heat pump system of the subject invention is enhanced. Without the reversing valve integrated into the accumulator, the overall mass of the heat pump system of the subject invention is decreased relative to the prior art heat pump systems, and the overall packing for this heat pump system is simplified. Finally, the heat pump system of the subject invention may be more easily serviced at one location in the system, i.e., at the accumulator assembly with the reversing valve, rather than at both a reversing valve and at a separate accumulator.











BRIEF DESCRIPTION OF THE DRAWINGS




Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:





FIG. 1

is a schematic view of a prior art heat pump system having a refrigerant compressor, a front end heat exchanger, a passenger compartment heat exchanger, an accumulator, and a reversing valve separate from the accumulator;





FIG. 2

is a schematic view of a heat pump system of the subject invention illustrating an accumulator assembly having a reversing valve where the heat pump system is in a heating mode;





FIG. 3

is a schematic view of the heat pump system of

FIG. 2

in a cooling mode;





FIG. 4

is a perspective view of the accumulator assembly of the subject invention having the reversing valve integral therewith;





FIG. 5

is a partially cross-sectional side view of the accumulator assembly of the subject invention having the reversing valve integral therewith;





FIG. 6

is a partially cross-sectional top view of the accumulator assembly of the subject invention illustrating a cap housing of the assembly and a first position of the reversing valve when the heat pump system is in the heating mode; and





FIG. 7

is a partially cross-sectional top view of the accumulator assembly of the subject invention illustrating the cap housing of the assembly and a second position of the reversing valve when the heat pump system is in the cooling mode.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the Figures, wherein like numerals indicate like or corresponding parts throughout the several views, an accumulator assembly is generally disclosed at


10


. For descriptive purposes, the accumulator assembly


10


of the subject invention is hereinafter referred to as the accumulator


10


. Also, it is to be understood that a desiccant.


11


(see

FIG. 5

) may be disposed in the accumulator


10


for dehydrating refrigerant flowing in and through the accumulator


10


. If desiccant


11


is included, then the accumulator


10


is commonly referred to in the art as an accumulator/dehydrator (AID). As disclosed particularly in

FIGS. 2-3

, the accumulator


10


is used in a heat pump system, which is generally indicated at


12


.




Referring to

FIGS. 2-3

, in addition to the accumulator


10


, the heat pump system


12


includes a refrigerant compressor


14


, a front end heat exchanger


16


, and a passenger compartment heat exchanger


18


. The front end heat exchanger


16


is frequently referred to in the art as an outside heat exchanger, and the passenger compartment heat exchanger


18


is frequently referred to in the art as an inside, or cabin, heat exchanger. Although not required for the instant invention, the heat pump system


12


may also include an expansion tube


17


disposed between the front end heat exchanger


16


and the passenger compartment heat exchanger


18


.




The heat pump system


12


of the subject invention is selectively operable in a heating mode to heat a particular area and in a cooling mode to cool the cool the area. The selective operability of the accumulator


10


and of the heat pump system


12


of the subject invention enable the flow of the refrigerant to be reversed between a first and a second direction as described below. In the heating mode, the refrigerant flows through the system


12


in the first direction, and in the cooling mode, the refrigerant flows through the system


12


in the second direction. Although the instant description is targeted at a passenger compartment of a motor vehicle as the particular area to be heated or cooled, it is to be understood that the subject invention is not limited to motor vehicles. That is, the heat pump system


12


, including the accumulator


10


, of the subject invention may be used to heat and/or cool other areas such as houses, commercial buildings, and the like.




The heating mode for the heat pump system


12


is schematically represented in

FIG. 2

, and the cooling mode for the heat pump system


12


is schematically represented in FIG.


3


. Both the front end heat exchanger


16


and the passenger compartment heat exchanger


18


are in fluid communication with the compressor


14


. The front end heat exchanger


16


transfers heat to the refrigerant to cool air in the heating mode, and removes heat from the refrigerant to condense the refrigerant in the cooling mode. On the other hand, the passenger compartment heat exchanger


18


transfers heat to the refrigerant to cool the air in the cooling mode, and removes heat from the refrigerant to condense the refrigerant in the heating mode. The accumulator


10


of the present invention, and therefore the heat pump system


12


of the present invention, which includes the accumulator


10


, accommodates the flow of the refrigerant through the system


12


in either direction.




As understood by those skilled in the art, the compressor


14


has a compressor inlet


20


, i.e., the suction side, and a compressor outlet


22


, i.e., the discharge side. Furthermore, it is understood that various refrigerant tubes, or hoses, disclosed but not numbered throughout the Figures, are connected to and between the various components of the heat pump system


12


to accommodate the flow of the refrigerant between the components. It is to be understood that

FIGS. 2 and 3

are schematic representations of the accumulator


10


and the heat pump system


12


of the subject invention. Therefore, these Figures are not to be interpreted as limiting as to the orientations and connections of the various refrigerant tubes to the components in the heat pump system


12


.




Referring particularly to

FIGS. 4-7

, the accumulator


10


includes a body housing


24


and a cap housing


26


. The body housing


24


and the cap housing


26


are also referred to in the art as canisters. The body housing


24


defines a reservoir


28


for the refrigerant. The cap housing


26


covers the body housing


24


. In one manner of description, the body housing


24


and the cap housing


26


are disposed between the compressor


14


and the front end heat exchanger


16


, and in another manner of description, the body housing


24


and the cap housing


26


are disposed between the compressor


14


and the passenger compartment heat exchanger


18


. In this location, the body housing


24


and the cap housing


26


can accommodate the flow of the refrigerant through the system


12


in either the first or second direction.




The cap housing


26


includes a first end


30


, a second end


32


and an interior wall


34


. The interior wall


34


of the cap housing


26


defines a fluid chamber


36


between the first and second ends


30


,


32


. A fluid chamber outlet


38


is defined within the interior wall


34


of the cap housing


26


. The fluid chamber outlet


38


accommodates the flow of the refrigerant from the fluid chamber


36


into the reservoir


28


.




It is to be understood that the body housing


24


and the cap housing


26


may be integral, i.e., one piece, or the body housing


24


and the cap housing


26


may be two separate pieces with the cap housing


26


somehow mounted to the body housing


24


. In the preferred embodiment of the subject invention, the body housing


24


and the cap housing


26


are one piece. It is also preferred that the cap housing


26


is impact formed to providing a protective housing for a reversing valve


40


that is incorporated into the accumulator


10


. The reversing valve


40


is described below.




The body housing


24


includes an accumulator inlet


42


and an accumulator outlet


44


. The accumulator inlet


42


receives the refrigerant from the compressor


14


, and the accumulator outlet


44


sends the refrigerant to the compressor


14


. The accumulator inlet


42


and the accumulator outlet


44


are in fluid communication with the fluid chamber


36


of the cap housing


26


.




As shown in

FIG. 5

, the desiccant


11


, if included, is preferably disposed in the body housing


24


. More specifically, the desiccant is preferably disposed in the reservoir


28


defined by the body housing


24


. The desiccant is preferably a desiccant bag or a desiccant cartridge disposed in the reservoir


28


. A tube


46


, referred to in the art as a trumpet tube, is disposed within the reservoir


28


of the body housing


24


. The tube


46


accommodates the flow of the refrigerant from the fluid chamber


36


, through the fluid chamber outlet


38


, through the tube


46


, to the accumulator outlet


44


, and to the compressor


14


. A venturi tube may be disposed within the reservoir


28


and used as an alternative to the trumpet tube.




The accumulator


10


further includes a first refrigerant port


48


and a second refrigerant port


50


. The first refrigerant port


48


is defined within one of the body and cap housings


24


,


26


. That is, the first refrigerant port


48


can be defined within either the body or the cap housing


24


,


26


. In the preferred embodiment of the subject invention, the first refrigerant port


48


is defined in the cap housing


26


. The first refrigerant port


48


is in fluid communication with the fluid chamber


36


of the cap housing


26


. The first refrigerant port


48


is also in fluid communication with the front end heat exchanger


16


. As a result, in the heating mode, the first refrigerant port


48


receives the refrigerant from the front end heat exchanger


16


, and in the cooling mode, the first refrigerant port


48


is for sending the refrigerant to the front end heat exchanger


16


.




Like the first refrigerant port


48


, the second refrigerant port


50


is also defined within one of the body and cap housings


24


,


26


. Preferably, the second refrigerant port


50


is defined within the body housing


24


. The second refrigerant port


50


is in fluid communication with the fluid chamber


36


of the cap housing


26


. The second refrigerant port


50


is also in fluid communication with the passenger compartment heat exchanger


18


. As a result, in the heating mode, the second refrigerant port


50


is for sending the refrigerant to the passenger compartment heat exchanger


18


, and in the cooling mode, the second refrigerant port


50


receives the refrigerant from the passenger compartment heat exchanger


18


.




The second refrigerant port


50


includes an outlet portion


52


and an inlet portion


54


. The outlet and inlet portions


52


,


54


are not differentiated in the schematic representations of

FIGS. 2 and 3

. Referring particularly to

FIGS. 6 and 7

, the outlet portion


52


and the inlet portion


54


are in fluid communication with the fluid chamber


36


. As such, in the heating mode, the outlet portion


52


of the second refrigerant port


50


accommodates the flow of the refrigerant from the compressor


14


, through the accumulator inlet


42


, through the fluid chamber


36


, and to the passenger compartment heat exchanger


18


. As described below, the inlet portion


54


is blocked in the heating mode. On the other hand, in the cooling mode, the inlet portion


54


of the second refrigerant port


50


accommodates the flow of the refrigerant from the passenger compartment heat exchanger


18


into the fluid chamber


36


where the. refrigerant is ultimately returned to the compressor


14


. As described below, the outlet portion


52


is blocked in the cooling mode.




The accumulator


10


of the subject invention includes the reversing valve


40


. The reversing valve


40


is disposed in the cap housing


26


. As a result, the reversing valve


40


is integral, i.e., one, with the accumulator


10


. The reversing valve


40


is best disclosed in

FIGS. 6 and 7

. In

FIGS. 2 and 3

, the reversing valve


40


is only schematically represented. Although not required, the reversing valve


40


is preferably a barrel valve. The barrel valve, not numbered, is the particular type of reversing valve


40


disclosed throughout the Figures. It is to be understood that other valve types may be suitable for the reversing valve


40


provided the valve type is suitable for satisfying the functionality below.




The reversing valve


40


is moveable within the cap housing


26


between a first position and a second position. The first and second positions for the reversing valve


40


enable the heat pump system


12


, having the accumulator


10


of the subject invention, to instantly cool or to instantly heat the passenger compartment of the motor vehicle. As such, no waiting period is required to heat the passenger compartment. That is, one does not need to wait for an engine of the motor vehicle to ‘warm-up’to provide adequate heat to the passenger compartment. This characteristic is particularly useful in winter, or during other cold periods, when instant heat is desired in the passenger compartment. Of course, in summer, the cooling mode will be predominantly selected. That is, the reversing valve


40


will be selected for movement into the second position.




As disclosed by the differences between

FIGS. 6 and 7

, the reversing valve


40


, in the preferred embodiment, is laterally displaced within the fluid chamber


36


between the first and second ends


30


,


32


of the cap housing


26


when moving between the first and second positions. The first and second positions of the reversing valve


40


are represented in

FIGS. 6 and 7

, respectively. The first position of the reversing valve


40


is associated with the heating mode and the second position of the reversing valve


40


is associated with the cooling mode. More specifically, in the first position, i.e., when the heat pump system


12


is in the heating mode, the first refrigerant port


48


is isolated from the accumulator inlet


42


. As such, the refrigerant from the compressor


14


flows in the first direction to the passenger compartment heat exchanger


18


first and then through the front end heat exchanger


16


. In the second position, i.e., when the heat pump system


12


is in the cooling mode, the first refrigerant port


48


is in fluid communication with the accumulator inlet


42


. As such, the refrigerant from the compressor


14


flows in the second direction to the front end heat exchanger


16


first and then through the passenger compartment heat exchanger


18


.




The reversing valve


40


includes an operating shaft


56


. The operating shaft


56


is at least partially disposed in the fluid chamber


36


. The operating shaft


56


comprises a length, a circumference, and first and second base portions


58


,


60


, respectively, at opposite ends of the length of the operating shaft


56


. The length, circumference, and ends of the operating shaft


56


are disclosed, but not numbered, throughout the Figures. When the operating shaft


56


is in the first position, as disclosed in

FIG. 6

, the second base portion


60


blocks the inlet portion


54


of the second refrigerant port


50


. As a result, refrigerant cannot flow into the fluid chamber


36


through the inlet portion


54


. On the other hand, when the operating shaft


56


is in the second position, as disclosed in

FIG. 7

, the first base portion


58


blocks the outlet portion


52


of the second refrigerant port


50


. As a result, refrigerant cannot flow from the fluid chamber


36


through outlet portion


52


.




The operating shaft


56


is moveable in the fluid chamber


36


. More specifically, the operating shaft


56


is moveable in the fluid chamber


36


into the first position to isolate the first refrigerant port


48


from the accumulator inlet


42


in the heating mode, and the operating shaft


56


is moveable in the fluid chamber


36


into the second position to allow the first refrigerant port


48


to communicate with the accumulator inlet


42


in the cooling mode.




To effectively isolate the first refrigerant port


48


from the accumulator inlet


42


in the heating mode, i.e., when the operating shaft


56


is in the first position, at least one isolation rim


62


is disposed about the circumference of the operating shaft


56


. The isolation rim


62


extends outwardly from the circumference to the interior wall


34


of the cap housing


26


thereby segregating the fluid chamber


36


of the cap housing


26


. As disclosed in the Figures, the preferred embodiment includes one isolation rim


62


. Of course, it is to be understood that more than one isolation rim


62


may be disposed about the circumference of the operating shaft


56


to appropriately segregate the fluid chamber


36


depending on such factors as the position of the accumulator inlet and outlet


42


,


44


, and of the first and second refrigerant ports


48


,


50


relative to the fluid chamber


36


. Although not required, a seal, such as an O-ring, may be disposed about the isolation rim


62


to enhance the sealing interface between the isolation rim


62


and the interior wall


34


of the cap housing


26


.




The subject invention further includes first and second fluid passages


64


,


66


. The first fluid passage


64


is defined between the first base portion


58


and the isolation rim


62


, and the second fluid passage


66


is defined between the isolation rim


62


and the second base portion


60


. In the first position of the operating shaft


56


, the first fluid passage


64


accommodates the flow of the refrigerant from the compressor


14


, through the accumulator inlet


42


, through the fluid chamber


36


, through the outlet portion


52


of the second refrigerant port


50


, and to the passenger compartment heat exchanger


18


. Also in the first position, the second fluid passage


66


accommodates the flow of the refrigerant from the front end heat exchanger


16


, through the first refrigerant port


48


, through the fluid chamber


36


, through the accumulator outlet


44


, and to the compressor


14


.




On the other hand, in the second position of the operating shaft


56


, the first fluid passage


64


accommodates the flow of the refrigerant from the compressor


14


, through the accumulator inlet


42


, through the fluid chamber


36


, through the first refrigerant port


48


, and to the front end heat exchanger


16


. Also in the second position, the second fluid passage


66


accommodates the flow of the refrigerant from the passenger compartment heat exchanger


18


, through the inlet portion


54


of the second refrigerant port


50


, through the fluid chamber


36


, through the accumulator outlet


44


, and to the compressor


14


.




Referring to

FIGS. 4-5

, the accumulator


10


further includes an actuation mechanism


68


. In the most preferred embodiment of the subject invention the actuation mechanism


68


is an electric motor


70


that engages the reversing valve


40


for moving the reversing valve


40


between the first and second positions. The electric motor


70


is represented generically in

FIGS. 4 and 5

. Of course, it is to be understood that the electric motor


70


includes an output shaft, not shown in the Figures, that engages the reversing valve


40


for moving the reversing valve


40


between the first and second positions.




The actuation mechanism


68


is disposed adjacent the cap housing


26


for moving the reversing valve


40


between the first and second positions. More specifically, the actuation mechanism


68


is disposed adjacent one of the first and second ends


30


,


32


of the cap housing


26


for moving the operating shaft


56


between the first and second positions. Preferably, the actuation mechanism


68


is disposed adjacent, and actually mounted to, the first end


30


of the cap housing


26


(see FIG.


5


). However, the actuation mechanism


68


may be mounted to the second end


32


of the cap housing


26


, as disclosed in FIG.


4


. If the actuation mechanism


68


is the electric motor


70


, then the electric motor


70


engages the operating shaft


56


for moving the operating shaft


56


between the first and second positions. Alternative actuation mechanism


68


may be utilized. These alternative actuation mechanism


68


s include, but are not limited to, springs, gears, and a vacuum.




The accumulator


10


of the subject invention may also be used in combination with a pressure equalization hole (PEH) to eliminate liquid siphoning. Further, the accumulator


10


of the subject invention may be used in combination with an oil return mechanism, i.e., oil return circuitry. If the oil return mechanism is included, and the tube


46


is the trumpet tube, then the oil return mechanism relies on a bleed hole at, or near, a bottom of the trumpet tube, and if the tube


46


is the alternative venturi tube, then the oil return mechanism relies on a pick-up tube in the accumulator


10


.




The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation.




Obviously, many modifications and variations of the present invention are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, wherein reference numerals are merely for convenience and are not to be in any way limiting, the invention may be practiced otherwise than as specifically described.



Claims
  • 1. An accumulator assembly for use in a heat pump system which includes a refrigerant compressor, a front end heat exchanger, and a passenger compartment heat exchanger, the heat pump system being selectively operable in a heating mode, where refrigerant flows through the system in a first direction, and in a cooling mode, where the refrigerant flows through the system in a second direction, said accumulator assembly accommodating the flow of the refrigerant through the system in either direction and comprising:a body housing comprising an accumulator inlet for receiving the refrigerant from the compressor and an accumulator outlet for sending the refrigerant to the compressor; a cap housing covering said body housing; a first refrigerant port defined within one of said body and cap housings, said first refrigerant port adapted to be in fluid communication with the front end heat exchanger for receiving the refrigerant from the front end heat exchanger in the heating mode and for sending the refrigerant to the front end heat exchanger in the cooling mode; a second refrigerant port defined with one of said body and cap housings, said second refrigerant port adapted to be in fluid communication with the passenger compartment heat exchanger for sending the refrigerant to the passenger compartment heat exchanger in the heating mode and for receiving the refrigerant from the passenger compartment heat exchanger in the cooling mode; and a reversing valve disposed in said cap housing and being moveable therein between a first position associated with the heating mode where said first refrigerant port is isolated from said accumulator inlet such that the refrigerant from the compressor flows in the first direction to the passenger compartment heat exchanger first and then through the front end heat exchanger, and a second position associated with the cooling mode where said first refrigerant port is in fluid communication with said accumulator inlet such that the refrigerant from the compressor flows in the second direction to the front end heat exchanger first and then through the passenger compartment heat exchanger.
  • 2. An accumulator assembly as set forth in claim 1 wherein said cap housing comprises a first end, a second end, and an interior wall defining a fluid chamber between said first and second ends.
  • 3. An accumulator assembly as set forth in claim 2 wherein said accumulator inlet and outlet, and said first and second refrigerant ports are in fluid communication with said fluid chamber of said cap housing.
  • 4. An accumulator assembly as set forth in claim 3 wherein said second refrigerant port, comprises an outlet portion in fluid communication with said fluid chamber for accommodating the flow of the refrigerant from the compressor, through said accumulator inlet, through said fluid chamber, and to the passenger compartment heat exchanger in the heating mode, and an inlet portion in fluid communication with said fluid chamber for accommodating the flow of the refrigerant from the passenger compartment heat exchanger into said fluid chamber in the cooling mode.
  • 5. An accumulator assembly as set forth in claim 4 wherein said reversing valve is further defined as a barrel valve.
  • 6. An accumulator assembly as set forth in claim 4 wherein said reversing valve comprises an operating shaft at least partially disposed in said fluid chamber and being moveable therein into said first position to isolate said first refrigerant port from said accumulator inlet in the heating mode, and being moveable therein into said second position to allow said first refrigerant port to communicate with said accumulator inlet in said cooling mode.
  • 7. An accumulator assembly as set forth in claim 6 wherein said operating shaft comprises a length, a circumference, and first and second base portions at opposite ends of said length.
  • 8. An accumulator assembly as set forth in claim 7 wherein said second base portion of said operating shaft blocks said inlet portion of said second refrigerant port when said operating shaft is in said first position, and wherein said first base portion of said operating shaft blocks said outlet portion of said second refrigerant port when said operating shaft is in said second position.
  • 9. An accumulator assembly as set forth in claim 7 further comprising at least one isolation rim disposed about said circumference of said operating shaft, said isolation rim extending outwardly from said circumference to said interior wall of said cap housing for segregating said fluid chamber of said cap housing.
  • 10. An accumulator assembly as set forth in claim 9 wherein said isolation rim isolates said first refrigerant port from said accumulator inlet when said operating shaft is in said first position.
  • 11. An accumulator assembly as set forth in claim 9 further comprising a first fluid passage defined between said first base portion and said isolation rim, and a second fluid passage defined between said isolation rim and said second base portion.
  • 12. An accumulator assembly as set forth in claim 11 wherein, in said first position of said operating shaft, said first fluid passage accommodates the flow of the refrigerant from the compressor, through said accumulator inlet, through said fluid chamber, through said outlet portion of said second refrigerant port, and to the passenger compartment heat exchanger, and said second fluid passage accommodates the flow of the refrigerant from the front end heat exchanger, through said first refrigerant port, through said fluid chamber, through said accumulator outlet, and to the compressor.
  • 13. An accumulator assembly as set forth in claim 12 wherein, in said second position of said operating shaft, said first fluid passage accommodates the flow of the refrigerant from the compressor, through said accumulator inlet, through said fluid chamber, through said first refrigerant port, and to the front end heat exchanger, and said second fluid passage accommodates the flow of the refrigerant from the passenger compartment heat exchanger, through said inlet portion of said second refrigerant port, through said fluid chamber, through said accumulator outlet, and to the compressor.
  • 14. An accumulator assembly as set forth in claim 2 wherein said body housing defines a reservoir for the refrigerant and said accumulator assembly further comprises a fluid chamber outlet defined within said interior wall of said cap housing for accommodating the flow of the refrigerant from said fluid chamber into said reservoir.
  • 15. An accumulator assembly as set forth in claim 14 further comprising a tube disposed within said reservoir of said body housing for accommodating the flow of the refrigerant from said fluid chamber, through said fluid chamber outlet, to said accumulator outlet, and to the compressor.
  • 16. An accumulator assembly as set forth in claim 6 further comprising an actuation mechanism disposed adjacent one of said first and second ends of said cap housing for moving said operating shaft between said first and second positions.
  • 17. An accumulator assembly as set forth in claim 16 wherein said actuation mechanism is mounted to said first end of said cap housing.
  • 18. An accumulator assembly as set forth in claim 16 wherein said actuation mechanism is further defined as an electric motor that engages said operating shaft for moving said operating shaft between said first and second positions.
  • 19. An accumulator assembly as set forth in claim 1 further comprising an actuation mechanism disposed adjacent said cap housing for moving said reversing valve between said first and second positions.
  • 20. An accumulator assembly as set forth in claim 2 wherein said reversing valve is laterally displaced within said fluid chamber between said first and second ends of said cap housing when moving between said first and second positions.
  • 21. An accumulator assembly as set forth in claim 1 further comprising a desiccant disposed in said body housing for dehydrating the refrigerant.
  • 22. A heat pump system operable in a heating mode, where refrigerant flows through the system in a first direction, and in a cooling mode, where the refrigerant flows through the system in a second direction, said system comprising:a refrigerant compressor; a front end heat exchanger in fluid communication with said compressor, said front end heat exchanger transferring heat to the refrigerant to cool air in the heating mode, and removing heat from the refrigerant to condense the refrigerant in the cooling mode; a passenger compartment heat exchanger in fluid communication with said compressor, said passenger compartment heat exchanger transferring heat to the refrigerant to cool the air in the cooling mode, and removing heat from the refrigerant to condense the refrigerant in the heating mode; a body housing disposed between said compressor and said front end heat exchanger and between said compressor and said passenger compartment heat exchanger for accommodating the flow of the refrigerant through said system in either direction, said body housing comprising an accumulator inlet for receiving the refrigerant from said compressor and an accumulator outlet for sending the refrigerant to said compressor; a cap housing covering said body housing; a first refrigerant port defined within one of said body and cap housings and in fluid communication with said front end heat exchanger for receiving the refrigerant from said front end heat exchanger in the heating mode and for sending the refrigerant to said front end heat exchanger in the cooling mode; a second refrigerant port defined within one of said body and cap housings and in fluid communication with said passenger compartment heat exchanger for sending the refrigerant to said passenger compartment heat exchanger in the heating mode and for receiving the refrigerant from said passenger compartment heat exchanger in the cooling mode; and a reversing valve disposed in said cap housing and being moveable therein between a first position associated with the heating mode where said first refrigerant port is isolated from said accumulator inlet such that the refrigerant from said compressor flows in the first direction to said passenger compartment heat exchanger first and then through said front end heat exchanger, and a second position associated with the cooling mode where said first refrigerant port is in fluid communication with said accumulator inlet such that the refrigerant from said compressor flows in the second direction to said front end heat exchanger first and then through said passenger compartment heat exchanger.
US Referenced Citations (8)
Number Name Date Kind
5052193 Pettitt et al. Oct 1991 A
5201195 Gaviak et al. Apr 1993 A
5309731 Nonoyama et al. May 1994 A
6189325 Pittion et al. Feb 2001 B1
6192700 Runk et al. Feb 2001 B1
6237351 Itoh et al. May 2001 B1
6293123 Iritani et al. Sep 2001 B1
6347528 Iritani et al. Feb 2002 B1