Accumulator fuel injection system designed to avoid failure of relief valve caused by pressure pulsation

Abstract
An accumulator fuel injection apparatus is provided which may be employed in a common rail system for diesel engines. The fuel injection apparatus includes a pressure relief valve designed to relieve an unwanted rise in pressure of the fuel within an accumulator. The pressure relief valve includes a pressure pulsation minimizing mechanism designed to minimize pressure pulsations which are generated in a drain line and propagated to a valve mechanism of the pressure relief valve, causing a valve-opening pressure of the pressure relief valve to change. The pressure pulsation minimizing mechanism may be implemented by an orifice or a check valve.
Description




BACKGROUND OF THE INVENTION




1. Technical Field of the Invention




The present invention relates generally to an accumulator fuel injection system for internal combustion engines, and more particularly to an improved structure of such a system designed to avoid a failure in operation of a pressure relief valve caused by pressure pulsations of a drain line.




2. Background Art




Accumulator fuel injection systems are known which supplies a high-pressure fuel to an accumulator of a common rail through a supply pump and distributes the fuel stored in the accumulator to a plurality of fuel injectors installed one in each cylinder of an internal combustion engine. The accumulator fuel injection systems usually have a pressure relief valve connected to the accumulator of the common rail.

FIG. 7

shows an example of such a pressure relief valve.




The pressure relief valve


100


works as a pressure limiter and consists essentially of a valve


101


, a cylindrical housing


102


, and a hollow screw


103


. The valve


101


is made up of a valve body having a valve hole


111


formed therein and a valve ball


105


selectively opening and closing the valve hole


111


.




The housing


102


has an inlet side fuel hole


112


, a small-diameter hole


113


, and an outlet side fuel hole


114


. Within the inlet side fuel hole


112


, a spring guide


107


and a spring


108


are disposed which urge the valve ball


105


to close the valve hole


111


at all times. The hollow screw


103


has formed therein a longitudinal hole


115


communicating with the outlet side fuel hole


114


and a lateral hole


116


extending perpendicular to the longitudinal hole


115


. The lateral hole


116


communicates with a fuel passage


117


in a low-pressure pipe


109


(i.e., a drain line) through which the fuel is returned back to a fuel tank (not shown).




A valve-opening pressure at which the ball valve


105


is to be opened is determined by a contact area between the valve body


104


and the valve ball


105


and a set load produced by the spring


108


. The valve-opening pressure may be adjusted by changing the thickness of shims


118


and


119


. The lateral hole


116


of the hollow screw


103


has a fuel-flowing sectional area substantially identical with that between the valve


101


and the longitudinal hole


115


of the hollow screw


103


.




If some flow resistance exists in the low-pressure pipe


109


, it may cause pressure pulsations of the fuel returned from the supply pump or the fuel injector back to the fuel tank through the low-pressure pipe to be transmitted to the valve


101


of the pressure relief valve


100


, so that the valve ball


105


bounces within the valve body


104


, thereby resulting in a change in valve-opening pressure of the pressure relief valve


100


.




SUMMARY OF THE INVENTION




It is therefore a principal object of the invention to avoid the disadvantages of the prior art.




It is another object of the invention to provide an improved structure of an accumulator fuel injection system capable of avoiding a failure of a pressure relief valve caused by pressure pulsations occurring in a drain line.




According to one aspect of the invention, there is provided an accumulator fuel injection apparatus which may be employed in a common rail system for diesel engines. The accumulator fuel injection apparatus comprises: (a) a high-pressure supply pump pumping fuel out of a fuel tank, the high-pressure supply pump pressuring and discharging the fuel; (b) an accumulator storing therein the fuel discharged from the high-pressure supply pump; (c) a fuel injector injecting the fuel stored in the accumulator into an internal combustion engine; (d) a high-pressure fuel line extending from the high-pressure supply pump to the fuel injector through the accumulator; (e) a relief valve having an inlet communicating with the high-pressure fuel line, an outlet, and a valve mechanism disposed between the inlet and the outlet, the valve mechanism being responsive to a rise in pressure of the fuel within the high-pressure fuel line beyond a given level to establish communication between the inlet and the outlet for relieving the rise in pressure of the fuel within the high-pressure fuel line; and (f) a pressure pulsation absorbing mechanism disposed between the valve mechanism of the relief valve and a pressure pulsation source existing downstream of the outlet of the relief valve. The pressure pulsation absorbing mechanism works to absorb a pressure pulsation propagated from the pressure pulsation source to the valve mechanism of the relief valve, thereby avoiding an undesirable change in a valve-opening pressure at which the valve mechanism opens the inlet to drain the fuel within the accumulator.




In the preferred mode of the invention, the valve mechanism includes a valve body in which the inlet of the relief valve is formed and a valve member movable to open and close the inlet selectively. The relief valve includes a hollow cylindrical housing having a fuel hole formed between the inlet and the outlet. The pressure pulsation absorbing mechanism includes a hollow screw which is fitted in an open end of the housing as defining the outlet of the relief valve and has formed therein an orifice working to absorb the pressure pulsation to be propagated from the pressure pulsation source to the valve mechanism. A valve-urging mechanism is disposed in the fuel hole of the housing which urges the valve member to close the inlet constantly.




The hollow screw includes a sleeve and a flange head. The sleeve is retained within the open end of the housing and has formed therein a longitudinal chamber communicating with the fuel hole of the housing through an end of the sleeve. The flange head is formed on an end of the sleeve opposite the housing.




The orifice is implemented by a hole formed in the sleeve which extends perpendicular to the longitudinal chamber of the sleeve. The hole is smaller in diameter than the fuel hole of the housing and the longitudinal chamber of the sleeve.




The relief valve communicates at the inlet thereof with the accumulator for relieving a rise in pressure of the fuel within the accumulator beyond the given level to keep the pressure in the accumulator constant.




The relief valve may alternatively communicate at the inlet thereof with an outlet of the high-pressure supply pump for relieving a rise in pressure of the fuel flowing into the accumulator beyond the given level to keep the pressure of the fuel supplied to the accumulator constant.




The relief valve may alternatively communicate at the inlet thereof with a portion of the high-pressure fuel line extending from the accumulator to the fuel injector for relieving a rise in pressure of the fuel supplied to the fuel injector beyond the given level to keep the pressure of the fuel supplied to the fuel injector constant.




According to another aspect of the invention, there is provided an accumulator fuel injection apparatus which comprises: (a) a high-pressure supply pump pumping fuel out of a fuel tank, the high-pressure supply pump pressuring and discharging the fuel; (b) an accumulator storing therein the fuel discharged from the high-pressure supply pump; (c) a fuel injector injecting the fuel stored in the common rail into an internal combustion engine; (d) a high-pressure fuel line extending from the high-pressure supply pump to the fuel injector through the accumulator; (e) a relief valve having an inlet communicating with the high-pressure fuel line, an outlet, and a valve mechanism disposed between the inlet and the outlet, the valve mechanism being responsive to a rise in pressure of the fuel within the high-pressure fuel line beyond a given level to establish communication between the inlet and the outlet for relieving the rise in pressure of the fuel within the high-pressure fuel line; and (f) a check valve disposed between the valve mechanism of the relief valve and a pressure pulsation source existing downstream of the outlet of the relief valve. The check valve works to block transmission of a pressure pulsation from the pressure pulsation source to the valve mechanism of the relief valve.




In the preferred mode of the invention, the valve mechanism includes a valve body in which the inlet of the relief valve is formed and a valve member movable to open and close the inlet selectively. The relief valve includes a hollow cylindrical housing having a fuel hole formed between the inlet and the outlet. A hollow screw is provided which is fitted in an open end of the housing as defining the outlet of the relief valve and has disposed therein the check valve. A valve-urging mechanism is disposed in the fuel hole of the housing which urges the valve member to close the inlet constantly.




The check valve includes a valve body, a check valve member, and a check valve-urging mechanism. The valve body has an orifice formed downstream of the fuel hole of the housing of the relief valve in communication therewith. The check valve-urging mechanism urges the check valve member into constant engagement with the orifice of the valve body.




The relief valve communicates at the inlet thereof with the accumulator for relieving a rise in pressure of the fuel within the accumulator beyond the given level to keep the pressure in the accumulator constant.




The relief valve may alternatively communicate at the inlet thereof with an outlet of the high-pressure supply pump for relieving a rise in pressure of the fuel flowing into the accumulator beyond the given level to keep the pressure of the fuel supplied to the accumulator constant.




The relief valve may alternatively communicate at the inlet thereof with a portion of the high-pressure fuel line extending from the accumulator to the fuel injector for relieving a rise in pressure of the fuel supplied to the fuel injector beyond the given level to keep the pressure of the fuel supplied to the fuel injector constant.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will be understood more fully from the detailed description given hereinbelow and from the accompanying drawings of the preferred embodiments of the invention, which, however, should not be taken to limit the invention to the specific embodiments but are for the purpose of explanation and understanding only.




In the drawings:





FIG. 1

is a block diagram which shows an accumulator fuel injection system according to the invention;





FIG. 2

is a sectional view which shows a pressure limiter according to the first embodiment of the invention which is designed to relieve a rise in fuel pressure within an accumulator;





FIG. 3

is a schematic illustration which shows an internal structure of the pressure limiter of

FIG. 2

;





FIG. 4

is a sectional view which shows a pressure limiter according to the second embodiment of the invention;





FIG. 5

is a schematic illustration which shows an internal structure of the pressure limiter of

FIG. 4

;





FIG. 6

is a block diagram which shows modifications of a pressure limiter; and





FIG. 7

is a sectional view which shows a conventional pressure limiter installed in typical accumulator fuel injection systems.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the drawings, wherein like reference numbers refer to like parts in several views, particularly to

FIG. 1

, there is shown an accumulator fuel injection system according to the first embodiment of the invention.




The shown system is also called a common rail system and consists of a supply pump


2


, a common rail


3


, and a plurality of fuel injectors


4


(only one is shown for the brevity of illustration) each of which is connected to one of output ports of the common rail


3


. The supply pump


2


pumps fuel out of a fuel tank


1


and supplies the fuel to the common rail


3


at a given high pressure. The fuel stored in an accumulator provided in the common rail


3


is supplied to each of the fuel injectors


4


. Each of the fuel injectors


4


injects the high-pressure fuel into one of cylinders of an internal combustion engine


7


such as a diesel engine.




The supply pump


2


has disposed therein a feed pump working as a low-pressure pump which is rotated in synchronism with rotation of a crankshaft of the engine


7


to pump the fuel out of the fuel tank


1


. The supply pump


2


pressurizes the fuel pumped by the feed pump and supplies it to the common rail


3


through a fuel pipe. The supply pump


2


works to control the quantity of fuel to be sent to the common rail


3


to adjust the internal pressure of the accumulator in the common rail


3


(i.e., a common rail pressure).




The common rail


3


is one of surge tanks and designed to store therein the fuel under high pressure. The common rail


3


, as described above, connects with each of the fuel injectors


4


through a fuel pipe. The fuel injectors


4


are installed in a cylinder block of the diesel engine


7


, one for each cylinder, and supply a spray of fuel into combustion chambers at a high pressure. A pressure limiter


6


is installed in a low-pressure pipe


5


(i.e., a drain line) through which the fuel is returned from the supply pump


2


, the common rail


3


, and the fuel injectors


4


back to the fuel tank


1


. The pressure limiter


6


works as a pressure relief valve which relieves a fuel pressure in the accumulator of the common rail


3


beyond a specified limit to keep it at all the time. In this embodiment, the pressure limiter


6


is disposed between the accumulator of the common rail


3


and a fuel passage


10


of the low-pressure pipe


5


, but may alternatively be installed between the low-pressure pipe


5


and an outlet of the supply pump


2


to keep the fuel pressure to be supplied to the common rail


3


at a constant level.




The pressure limiter


6


consists, as shown in

FIGS. 2 and 3

, of a valve


11


connected to the accumulator of the common rail


3


in a liquid tight seal, a hollow cylindrical housing


12


joined to a downstream side of the valve


11


in a liquid tight seal, a spring


13


disposed within the housing


12


, a spring guide


14


retaining an end of the spring


13


, and a hollow screw


16


fitted in an opened end


15


(i.e., an outlet) of the housing


12


.




The valve


11


is made up of a valve body


21


joined to an outlet pipe (not shown) of the common rail


3


in a liquid tight seal and a valve ball


23


. The valve body


21


has formed in an end surface thereof a valve hole


22


communicating with the accumulator of the common rail


3


through the outlet pipe. The valve body


21


has formed therein a valve chamber within which the valve ball


23


is disposed for selectively opening and closing the valve hole


22


. A valve seat


24


is formed on an inner wall of the valve chamber of the valve body


21


. The valve ball


23


rests on the valve seat


24


to close the valve hole


22


. The valve body


21


also has a sliding chamber


25


formed downstream of the valve chamber which supports the spring guide


14


slidably.




The housing


12


is made of a metallic hollow cylinder and has fitted therein annular shims


17


and


18


for achieving fine adjustment of a valve-opening pressure. The housing


12


defines therein an inlet side fuel hole


31


, a fuel hole


34


smaller in diameter than the inlet side fuel hole


31


, and an outlet side fuel hole


35


. The shims


17


and


18


have fuel holes


32


and


33


formed therein, respectively, which are smaller in diameter than the inlet side fuel hole


31


. The housing


12


has formed in an outer surface of an end thereof an external thread


36


which is fitted in a limiter mount (not shown) of the common rail


3


. The housing


12


also has an internal thread


67


formed in the outlet side fuel hole


35


with which the hollow screw


16


engages.




The spring


13


is a coil spring disposed within the inlet side fuel hole


31


of the housing


12


to produce a set load urging the valve ball


23


into constant engagement with the valve seat


24


to close the valve hole


22


of the valve body


21


. The spring


13


is retained at an end thereof on a rear end surface of a large-diameter portion


42


of the spring guide


14


and at the other end on a front surface of the shim


17


. The seat diameter of the valve ball


23


(i.e., a contact area between the valve body


21


and the valve ball


23


) and the set load of the spring


13


defines the valve-opening pressure acting on the valve ball


23


at which the valve hole


22


of the pressure limiter


6


is to be opened when the fuel pressure within the common rail


3


exceeds a specified limit. Fine adjustment of the valve-opening pressure may be accomplished by changing the thickness of the shim


17


and/or the shim


18


.




The spring guide


14


is disposed within the inlet side fuel hole


31


of the housing


12


and the sliding chamber


25


of the valve body


21


. The spring guide


14


is made up of a small-diameter portion


41


working as a cylindrical slider, the large-diameter portion


42


, and a small-diameter portion


43


working as a spring-retaining boss. The small-diameter portion


41


is fitted to be slidable within the sliding chamber


25


of the valve body


21


. The large-diameter portion


42


is fitted to be slidable within the inlet side fuel hole


31


. The small-diameter portion


43


projects from the large-diameter portion


42


opposite the small-diameter portion


41


.




The small-diameter portion


41


of the spring guide


14


has formed on an outer peripheral surface thereof two flat areas


44


which define fuel passages between themselves and an inner wall of the sliding chamber


25


of the valve body


21


which establish fluid communications between the inlet side fuel hole


31


and the valve hole


22


when the valve ball


23


and the spring guide


14


are moved away from the valve seat


24


over a preselected distance. The flat areas


44


are formed by grinding diametrically opposed portions of the outer peripheral surface of the small-diameter portion


41


. The large-diameter portion


42


is disposed within the housing


12


and defines an annular gap between the outer periphery of the large-diameter portion


42


and the inner wall of the inlet side fuel hole


31


which serves as a fuel passage communicating with the valve hole


22


.




The hollow screw


16


functions to absorb pulsation of fuel pressure and is installed downstream of the valve


11


and the outlet side fuel hole


35


of the housing


12


. The hollow screw


16


closes the open end


15


of the housing


12


and consists of a sleeve


52


and a flanged head


53


. The sleeve


52


has formed therein an external thread


51


engaging the internal thread


67


of the housing


12


. The head


53


which is hexagonal and greater in diameter than the sleeve


52


is formed on an end of the sleeve


52


.




The sleeve


52


has a longitudinal chamber


54


and an orifice


56


formed therein. The chamber


54


extends along a longitudinal center line of the sleeve


52


and communicates with the outlet side fuel hole


35


of the housing


12


. The orifice


56


extends perpendicular to the chamber


54


and establishes fluid communication between the chamber


54


and the fuel passage


10


of the low-pressure pipe


5


. The orifice


56


is smaller in diameter (i.e., a fuel flow sectional area) than the inlet side fuel hole


31


, the fuel hole


34


, the outlet side fuel hole


35


, and the chamber


54


and works to absorb the pulsation of fuel pressure transmitted from a pulsation source to the valve


11


and the spring guide


14


. Seal washers


57


and


58


are installed between the end of the housing


12


and the low-pressure pipe


5


and between the screw head


53


and the low-pressure pipe


5


, respectively, to seal gaps formed among the sleeve


52


, the low-pressure pipe


5


, and the housing


12


.




In operation, when the fuel pressure in the accumulator of the common rail


3


exceeds the valve-opening pressure of the pressure limiter


6


, it will cause the valve ball


23


to be moved out of engagement with the valve seat


24


of the valve body


24


against the spring pressure produced by the spring


13


, so that the valve hole


22


is opened. This causes the fuel stored within the common rail


3


to flow from the valve hole


22


to the orifice


56


through the sliding chamber


25


, the inlet side fuel hole


31


, the fuel hole


34


, the outlet side fuel hole


35


of the housing


12


, and the longitudinal chamber


35


of the hollow screw


16


and back to the fuel tank


1


through the fuel passage


10


of the low-pressure pipe


5


. Specifically, the pressure limiter


6


works to relieve an excess pressure of the fuel stored in the accumulator of the common rail


3


, thereby keeping the fuel pressure within the common rail


3


at a desired level.




Usually, when the fuel is discharged from the supply pump


2


or the injectors


4


and returned back to the fuel tank


1


through the low-pressure pipe


5


, pressure pulsations are generated which may be propagated to the hollow screw


16


of the pressure limiter


6


. If the pressure pulsations are transmitted to the spring guide


14


or the valve


11


of the pressure limiter


6


, it will cause the valve ball


23


to bound in the valve body


21


, which may result in an undesirable change in valve-opening pressure of the pressure limiter


6


. The pressure limiter


6


of this embodiment, however, has the orifice


56


formed between the valve


11


and the low-pressure pipe


5


which works to absorb or block the transmission of the pressure pulsations from the low-pressure pipe


5


to the spring guide


14


and the valve


11


, thereby avoiding the undesirable change in valve-opening pressure of the pressure limiter


6


.




The orifice


56


is formed in the sleeve


52


of the hollow screw


16


, but may alternatively be provided in an end portion of the fuel passage


10


of the low-pressure pipe


5


connecting with the hollow screw


16


or the housing


12


. The orifice


56


may also be formed in the sleeve


52


longitudinally.





FIGS. 4 and 5

show a pressure limiter


6


according to the second embodiment of the invention. The same reference numbers as employed in the first embodiment will refer to the same parts, and explanation thereof in detail will be omitted here.




The hollow screw


16


, like the first embodiment, consists of the sleeve


52


and the screw head


53


. The sleeve


52


has formed therein the longitudinal chamber


54


within which a check valve


70


is disposed for blocking transmission of pressure pulsations from the fuel passage


10


of the low-pressure pipe


5


to the spring guide


14


and the valve


11


. The check valve


70


consists of an orifice


71


, a ball


72


, and a coil spring


74


. The orifice


71


is formed in the end of the sleeve


52


and establishes fluid communication between the inlet side fuel hole


31


and the fuel passage


10


of the low-pressure pipe


5


. The orifice


71


is smaller in diameter than the inlet side fuel hole


31


, the fuel hole


34


, the outlet side fuel hole


35


, and the longitudinal chamber


54


. The spring


74


is disposed within the longitudinal chamber


54


and urges the ball


72


into constant engagement with a valve seat


73


formed on an inner wall of the sleeve


52


to close the orifice


71


.




The hollow screw


16


also includes an adjustor screw


75


which is fitted in a threaded hole formed in an end of the bolt head


53


in alignment with the spring


74


and works to adjust the pressure produced by the spring


74


which defines a valve-opening pressure at which the ball


72


is to be moved away from the valve seat


73


to open the orifice


71


. The sleeve


52


also has formed therein a radial hole


86


which traverses the longitudinal chamber


54


to establish fluid communication between the fuel passage


10


and the longitudinal chamber


54


.




In operation, when the fuel pressure in the accumulator of the common rail


3


exceeds the valve-opening pressure of the pressure limiter


6


, it will cause the valve ball


23


to be moved out of engagement with the valve seat


24


of the valve body


24


against the spring pressure produced by the spring


13


, so that the valve hole


22


is opened. This causes the fuel stored within the common rail


3


to flow from the valve hole


22


to the outlet side fuel hole


35


through the sliding chamber


25


, the inlet side fuel hole


31


, and the fuel hole


34


. When the fuel pressure in the outlet side fuel hole


35


exceeds the valve-opening pressure of the check valve


70


set by the spring


74


, it will cause the ball


72


to be moved away from the valve seat


73


against the valve-opening pressure, thereby opening the orifice


71


. The fuel within the outlets side fuel hole


35


, thus, flows into the longitudinal chamber


54


of the hollow screw


16


and is discharged to the fuel passage


10


from the radial hole


86


, thereby keeping the fuel pressure within the common rail


3


at a desired level.




When pressure pulsations are generated in the low-pressure pipe


5


and enter the pressure limiter


6


, the check valve


70


works to block the propagation of the pressure pulsations to the spring guide


14


and the valve


11


, thereby avoiding, like the first embodiment, an undesirable change in valve-opening pressure of the pressure limiter


6


.




The pressure limiter


6


in each of the first and second embodiments may also be used with a common rail fuel injection system in which the fuel stored in a common rail is injected to a diesel engine using a single fuel injector. In this case, instead of the common rail


3


, a high-pressure pipe working as an accumulator may alternatively be installed between the supply pump


2


and the injector.




The supply pump


2


used in the above embodiments is a distributor type pump designed to distribute fuel to a plurality of cylinders of the engine using a single or two pairs of plungers or less, but may alternatively be implemented by an in-line pump which has as many plungers as the cylinders of the engine and supplies the pressurized fuel through each of the plungers every turn of a cam shaft.




The valve ball


23


and the spring guide


14


may alternatively be made of a one-piece member. The housing


12


and the valve body


21


may also be of one-piece construction. Instead of the spring


13


, an air cushion, a rubber, or an elastic plate may alternatively be used to urge the valve ball


23


into constant engagement with the valve seat


24


through the spring guide


14


.




The check valve


70


is installed in the sleeve


52


of the hollow screw


16


, but may alternatively be provided in an end portion of the fuel passage


10


of the low-pressure pipe


5


connecting with the hollow screw


16


or the housing


12


.




The pressure limiter


6


in each of the first and second embodiments is joined directly to the accumulator in the common rail


3


, but however, may alternatively be installed, as shown in

FIG. 6

, between an outlet of the supply pump


2


and the low-pressure pipe


5


. In this case, the inlet (i.e., the valve hole


22


) of the pressure limiter may be connected to a downstream side of a check valve


2




a


of the supply pump


2


or an upstream side of the check valve


2




a


, as indicated by a broken line, to keep the pressure of the fuel flowing into the common rail


3


at a desired level. Further, the pressure limiter


6


may alternatively be installed, as indicated by a broken line on the right side of the drawing, between a portion of a high-pressure fuel line


90


between the outlet of the common rail


3


and the inlet of the fuel injector


4


to keep the pressure of the fuel supplied to the fuel injector


4


at a desired level.




While the present invention has been disclosed in terms of the preferred embodiments in order to facilitate better understanding thereof, it should be appreciated that the invention can be embodied in various ways without departing from the principle of the invention. Therefore, the invention should be understood to include all possible embodiments and modifications to the shown embodiments witch can be embodied without departing from the principle of the invention as set forth in the appended claims.



Claims
  • 1. An accumulator fuel injection apparatus comprising:a high-pressure supply pump pumping fuel out of a fuel tank, said high-pressure supply pump pressuring and discharging the fuel; an accumulator storing therein the fuel discharged from said high-pressure supply pump; a fuel injector injecting the fuel stored in said accumulator into an internal combustion engine; a high-pressure fuel line extending from said high-pressure supply pump to said fuel injector through said accumulator; a relief valve having an inlet communicating with said high-pressure fuel line, an outlet, and a valve mechanism disposed between the inlet and the outlet, the valve mechanism being responsive to a rise in pressure of the fuel within said high-pressure fuel line beyond a given level to establish communication between the inlet and the outlet for relieving the rise in pressure of the fuel within said high-pressure fuel line; and a pressure pulsation absorbing mechanism disposed between the valve mechanism of said relief valve and a pressure pulsation source existing downstream of the outlet of paid relief valve, said pressure pulsation absorbing mechanism working to absorb a pressure pulsation propagated from the pressure pulsation source to the valve mechanism of said relief valve; wherein said valve mechanism includes a valve body in which the inlet of said relief valve is formed and a valve member movable to open and close the inlet selectively, wherein said relief valve includes a hollow cylindrical housing having a fuel hole formed between the inlet and the outlet, wherein said pressure pulsation absorbing mechanism includes a hollow screw which is fitted in an open end of the housing as defining the outlet of said relief valve and has formed therein an orifice working to absorb the pressure pulsation to be propagated from the pressure pulsation source to the valve mechanism, and further comprising a valve-urging mechanism disposed in the fuel hole of the housing which urges the valve member to close the inlet constantly; said hollow screw includes a sleeve and a flange head, the sleeve being retained within the open end of the housing and having formed therein a longitudinal chamber communicating with the fuel hole of the housing through an end of the sleeve, the flange head being formed on an end of the sleeve opposite the housing; and said orifice is implemented by a hole formed in the sleeve which extends perpendicular to the longitudinal chamber of the sleeve, the hole being smaller in diameter than the fuel hole of the housing and the longitudinal chamber of the sleeve.
  • 2. An accumulator fuel injection apparatus as set forth in claim 1, wherein said relief valve communicates at the inlet thereof with said accumulator for relieving a rise in pressure of the fuel within said accumulator beyond the given level to keep the pressure in said accumulator constant.
  • 3. An accumulator fuel injection apparatus as set forth in claim 1, wherein said relief valve communicates at the inlet thereof with an outlet of said high-pressure supply pump for relieving a rise in pressure of the fuel flowing into said accumulator beyond the given level to keep the pressure of the fuel supplied to said accumulator constant.
  • 4. An accumulator fuel injection apparatus as set forth in claim 1, wherein said relief valve communicates at the inlet thereof with a portion of said high-pressure fuel line extending from said accumulator to said fuel injector for relieving a rise in pressure of the fuel supplied to said fuel injector beyond the given level to keep the pressure of the fuel supplied to said fuel injector constant.
  • 5. An accumulator fuel injection apparatus comprising:a high-pressure supply pump pumping fuel out of a fuel tank, said high-pressure supply pump pressuring and discharging the fuel; an accumulator storing therein the fuel discharged from said high-pressure supply pump; a fuel injector injecting the fuel stored in said common rail into an internal combustion engine; a relief valve having an inlet communicating with said high-pressure fuel line, an outlet, and a valve mechanism disposed between the inlet and the outlet, the valve mechanism being responsive to a rise in pressure of the fuel within said high-pressure fuel line beyond a given level to establish communication between the inlet and the outlet for relieving the rise in pressure of the fuel within said high-pressure fuel line; and a check valve disposed between the valve mechanism of said relief valve and a pressure pulsation source existing downstream of the outlet of said relief valve, said check valve working to block transmission of a pressure pulsation from the pressure pulsation source to the valve mechanism of said relief valve.
  • 6. An accumulator fuel injection apparatus as set forth in claim 5, wherein said valve mechanism includes a valve body in which the inlet of said relief valve is formed and a valve member movable to open and close the inlet selectively, wherein said relief valve includes a hollow cylindrical housing having a fuel hole formed between the inlet and the outlet, further comprising a hollow screw which is fitted in an open end of the housing as defining the outlet of said relief valve and has disposed therein said check valve and further comprising a valve-urging mechanism disposed in the fuel hole of the housing which urges the valve member to close the inlet constantly.
  • 7. An accumulator fuel injection apparatus as set forth in claim 6, wherein said check valve includes a valve body, a check valve member, and a check valve-urging mechanism, the valve body having an orifice formed downstream of the fuel hole of the housing of said relief valve in communication therewith, the check valve-urging mechanism urging the check valve member into constant engagement with the orifice of the valve body.
  • 8. An accumulator fuel injection apparatus as set forth in claim 5, wherein said relief valve communicates at the inlet thereof with said accumulator for relieving a rise in pressure of the fuel within said accumulator beyond the given level to keep the pressure in said accumulator constant.
  • 9. An accumulator fuel injection apparatus as set forth in claim 5, wherein said relief valve communicates at the inlet thereof with an outlet of said high-pressure supply pump for relieving a rise in pressure of the fuel flowing into said accumulator beyond the given level to keep the pressure of the fuel supplied to said accumulator constant.
  • 10. An accumulator fuel injection apparatus as set forth in claim 5, wherein said relief valve communicates at the inlet thereof with a portion of said high-pressure fuel line extending from said accumulator to said fuel injector for relieving a rise in pressure of the fuel supplied to said fuel injector beyond the given level to keep the pressure of the fuel supplied to said fuel injector constant.
  • 11. An accumulator fuel injection apparatus comprising:a high-pressure supply pump pumping fuel out of a fuel tank, said high-pressure supply pump pressuring and discharging the fuel; an accumulator storing therein the fuel discharged from said high-pressure supply pump; a fuel injector injecting the fuel stored in said accumulator into an internal combustion engine; a high-pressure fuel line extending from said high-pressure supply pump to said fuel injector through said accumulator; a relief valve having an inlet communicating with said high-pressure fuel line, an outlet, and a valve mechanism disposed between the inlet and the outlet, the valve mechanism being responsive to a rise in pressure of the fuel within said high-pressure fuel line beyond a given level to establish communication between the inlet and the outlet for relieving the rise in pressure of the fuel within said high-pressure fuel line, said valve mechanism including a valve body in which the inlet of said relief valve is formed and a valve member movable to open and close the inlet selectively, said relief valve including a hollow cylindrical housing having a fuel hole formed between the inlet and the outlet; and a pressure pulsation absorbing mechanism disposed between the valve mechanism of said relief valve and a pressure pulsation source existing downstream of the outlet of said relief valve, said pressure pulsation absorbing mechanism working to absorb a pressure pulsation propagated from the pressure pulsation source to the valve mechanism of said relief valve, said pressure pulsation absorbing mechanism including a hollow screw which is fitted in an open end of the housing as defining the outlet of said relief valve and has formed therein an orifice working to absorb the pressure pulsation to be propagated from the pressure pulsation source to the valve mechanism, said hollow screw including a sleeve, the sleeve being retained within the open end of the housing and having formed therein a longitudinal chamber communicating with the fuel hole of the housing through an end of the sleeve; and a valve-urging mechanism disposed in the fuel hole of the housing which urges the valve member to close the inlet constantly; wherein said orifice is implemented by a hole formed in the sleeve which extends perpendicular to the longitudinal chamber of the sleeve, the hole being smaller in diameter than the fuel hole of the housing and the longitudinal chamber of the sleeve.
Priority Claims (2)
Number Date Country Kind
2000-358774 Nov 2000 JP
2001-034849 Feb 2001 JP
US Referenced Citations (7)
Number Name Date Kind
4392507 Harris Jul 1983 A
5027919 Silva et al. Jul 1991 A
5232273 Eckstein et al. Aug 1993 A
5285759 Terada et al. Feb 1994 A
5295469 Kariya et al. Mar 1994 A
5975061 Briggs et al. Nov 1999 A
6244253 Haeberer et al. Jun 2001 B1
Foreign Referenced Citations (2)
Number Date Country
2-163458 Jun 1990 JP
4-72455 Mar 1992 JP