Patent Application
20240263649
This invention relates in general to pressurized fluid storage devices generally, and in particular to pressurized accumulators having structural reinforcement elements to permit storage of fluids at high pressure.
Accumulators are known to store fluids, particularly fluids considered to be incompressible, under pressure for controlled release. The pressure is created by compressing a spring element, particularly a fluid spring element, that provides the stored energy to drive the fluid to perform work. Accumulator devices, such as those described in U.S. Pat. No. 7,661,442, are known to provide external clamping mechanisms consisting of rods to add structural support to the end caps for containment of the pressurized contents. While these structural reinforcements provide axial strength, they tend to add weight to the accumulator system and require the end caps to be larger than necessary in order to accommodate connections. Thus, it would be desirable provide an end cap restraining structure that is light weight and compact in order to improve packaging and space utilization.
This invention relates to pressurized fluid, gas, or gas over fluid storage devices generally, and in particular to pressurized accumulators having structural reinforcement elements to permit storage of fluids at high pressure.
An accumulator assembly includes a first cylindrical casing, a second cylindrical casing co-axially positioned within the first cylindrical casing, wherein a cylindrical space is formed between the first cylindrical casing and the second cylindrical casing, the space defining a gas volume, first and second end caps attached to and closing the distal ends of the first and second cylindrical casings, each end cap having four radially outwardly extending sides defining reinforcement support flanges, wherein each reinforcement support flange includes a reinforcing element engagement surface, and a reinforcing element extending around each of two opposing support flanges, such that the reinforcing element engagement surfaces define a pathway for the reinforcing elements, wherein the reinforcing elements retain the first and second end caps to axial ends of the inner and outer casings.
Various aspects of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, when read in light of the accompanying drawings.
Referring now to the drawings, there is illustrated in
In the event of an accumulator 22 failure or fluid piping failure, a particular accumulator 22 or any combination of accumulators 22 may be disabled by venting the pressurized gas therein. The affected accumulator 22 may be fluidly isolated by its associated regulator 28 and depressurized by the release valve 32 or 34 connected thereto. In the event of a system maintenance activity, the vent line 30 may be used to charge the accumulators from a charging source, such as by a source of pressurized nitrogen or by an air compressor when the inert gas is ambient air. This would permit remote location use and maintenance with minimal support supplies.
Referring to
As shown in
Referring to
The illustrated piston 128 is a substantially cup-shaped cylindrical piston having an inner surface defining an axial bore 130 extending from a first or open end 132 to a second or closed end 134 of the piston 128. The piston 128 is slidably received within the cylindrical inner casing 102. The piston 128 and the cylindrical inner casing 102 cooperate to separate the gas volume 124 from the fluid volume 126 within the cylindrical inner casing 102. A circumferential groove 136 is formed in an outer surface of the piston 128. An O-ring (not shown) is typically disposed within the groove 136 for fluidly sealing between the piston 128 and the inner surface of the cylindrical inner casing 102. The closed end 134 includes a pre-loaded check valve 138 configured as an over-pressure bypass. If desired, a sensor and alarm system (not shown) may be provided within the accumulator 100 to alert an operator when the check valve 138 is actuated in an over-pressure situation. Thus, the check valve 138 allows bypass fluid leakage in the event of an undesirable increased differential fluid pressure occurring in the fluid volume 126 that may cause structural damage to the inner casing 102.
Additionally, at least one circumferential wear groove 139 is also formed on each side of the O-ring groove 136. Wear rings (not shown) are disposed within the grooves 139 to reduce wear between the piston 128 and the inner casing 102 as the piston 128 slides within the inner casing 102 during operation of the accumulator 100.
In one embodiment, the fluid volume 126 uses a hydraulic oil, though any incompressible or marginally compressible fluid may be used. As used herein, “gas” refers to the compressible material forming the gas spring or energy storage material and “fluid” refers to the hydraulic oil or other fluid used as the energy transfer material. The gas volume 124 is in fluid communication with open end 132 of the piston 128 and the hydraulic fluid is in fluid communication with closed end 134 of the piston 128.
The first and second end caps 108 and 110 are configured to seal off the respective gas and fluid volumes 124 and 126. In the illustrated embodiment, the end caps 108 and 110 are attached to the outer casing 104 by a threaded connection 143. Alternatively, the end caps 108 and 110 may be attached to the outer casing 104 by means including but not limited to welding, brazing, a press fit, an O-ring, and other conventional sealing means. As shown in
The end cap 110 is illustrated with a gas charging port 144 and a hydraulic fluid port 146, although either of the end caps 108 and 110 may include one or both of these ports. Advantageously, the gas charging port 144 and the hydraulic fluid port 146 the end cap 110 and are thus both at one end of the accumulator 100. The charging port 144 may include a two-way valve (not shown) and thus function as a gas inlet and as a gas outlet for the safe discharge of gas from the gas volume 124. Similarly, the hydraulic fluid port 146 may also include a two-way valve (not shown) to regulate the fluid flow into and out of the fluid volume. Alternatively, valves may be part of a hydraulic circuit, such as disclosed in International Application PCT/US2021/023664. The illustrated first end cap 108 includes two gas passageways 148 that permit communication of the gas volume 124 with the open end 132 of the piston 128.
In the illustrated embodiment, the reinforcing element 114 is formed from a plurality of filaments or fibrous material that may be separate or bonded together. The filaments or fibrous material may be formed from a metal material, such as wire rope, carbon fiber, aramid fiber, fiberglass, nanocomposites, or any other type of load bearing material that can be wound or formed onto the end caps 108 and 110. The reinforcing elements 114 may be encapsulated with a containment material such as an epoxy resin, vinyl ester resin, or other material that bonds the fibers together, either as a pre-impregnated (prepreg) fiber or coated after the fibers are installed. Such a bonded fiber structure aids in directing the load path within the reinforcing elements 114 to be predominantly in tension, which uses the strongest load orientation of the fibers. Alternatively, the fibers may be woven tows of fibers such as longitudinally oriented fibers with hoop-oriented fibers.
In one embodiment of a process to form the accumulator 100, the end caps 108 and 110 are placed to seal the distal ends of the of the inner casing 102 and the outer casing 104 and defining the gas and fluid volumes 124 and 126, respectively. The internal components such as the piston 128, bladders, diaphragms, and the like are installed prior to sealing. The end caps 108 and 110 are oriented so that the axial portions of the reinforcing element engagement surfaces 116 of each end cap 108 and 114 are substantially in line. The fibrous material of the reinforcing elements 114 is then wound over the reinforcing element engagement surfaces 116 from one end cap to the other. The reinforcing elements 114 may be further bound with any restraining structure, such as a formed and crimped sleeve (not shown), along at least the axial length of each reinforcing element 114 to prevent damage from impact loads.
Advantageously, the illustrated embodiment of the accumulator 100 relies on the reinforcing elements 114 to retain the end caps 108 and 110 to the axial ends of the inner and outer casing 102 and 104, and control axial stress created by increasing the pressure inside the accumulator 100 beyond that of the environment outside the accumulator 100. A preload is placed on the reinforcing elements 114 that is adequate to mitigate excessive movement of the endcaps 108 and 110 and maintains a barrier seal using and/or thread sealants, conventional seals, such as the seal 150 or any other process that secures and seals each of the end caps 108 and 110 to the assembled inner and outer casings 102 and 104. Advantageously, the seal 150 functions to prevents gas from the gas volume 124 from escaping to an exterior of the accumulator 100.
The principle and mode of operation of this invention have been explained and illustrated in its preferred embodiment. However, it must be understood that this invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope.
This application claims the benefit of U.S. Provisional Applications No. 63/188,008, filed May 13, 2021, and No. 63/220,767, filed Jul. 12, 2021, the disclosures of which are incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US2022/029133 | 5/13/2022 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 63220767 | Jul 2021 | US | |
| 63188008 | May 2021 | US |
