The present subject matter relates generally to gas turbine engines, and more particularly, to acoustic cleaning of on-wing gas turbine engines.
A gas turbine engine generally includes, in serial flow order, a compressor section, a combustion section, a turbine section and an exhaust section. In operation, air enters an inlet of the compressor section where one or more axial or centrifugal compressors progressively compress the air until it reaches the combustion section. Fuel is mixed with the compressed air and burned within the combustion section to provide combustion gases. The combustion gases are routed from the combustion section through a hot gas path defined within the turbine section and then exhausted from the turbine section via the exhaust section.
In particular configurations, the turbine section includes, in serial flow order, a high pressure (HP) turbine and a low pressure (LP) turbine. The HP turbine and the LP turbine each include various rotatable turbine components such as turbine rotor blades, rotor disks and retainers, and various stationary turbine components such as stator vanes or nozzles, turbine shrouds, and engine frames. The rotatable and stationary turbine components at least partially define the hot gas path through the turbine section. As the combustion gases flow through the hot gas path, thermal energy is transferred from the combustion gases to the rotatable and stationary turbine components.
During operation, environmental particulate accumulates on engine components. Such accumulation can lead to reduced cooling effectiveness of the components and/or corrosive reaction with the metals and/or coatings of the engine components, as well as fouling and deterioration of aircraft engine components. Thus, particulate or foulant build-up can lead to premature distress and/or reduced engine life. In addition, substantial accumulation can require the engine to be removed from the aircraft wing, which can time-consuming and expensive.
As such, on-wing cleaning of gas turbine engines constitutes a significant value proposition as compared to shop-level cleanings. Accordingly, the present disclosure is directed to acoustic cleaning that addresses the aforementioned issues. More specifically, the present disclosure is directed to systems and methods of acoustic cleaning gas turbine engine components that are particularly useful for on-wing cleaning of such components.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present disclosure is directed to a method for cleaning a component of a gas turbine engine. The method includes positioning an acoustic emitter at a cleaning location of the component of the gas turbine engine. For example, the cleaning location may be characterized by having a build-up of foulants. Thus, the method also includes emitting, via the acoustic emitter, one or more acoustic waves at a predetermined frequency towards the cleaning location of the component so as to disperse the foulants.
In another aspect, the present disclosure is directed to a system for cleaning one or more components of a gas turbine engine. The system includes an acoustic emitter for producing one or more acoustic waves towards the one or more components of the gas turbine engine and a controller communicatively coupled with the acoustic emitter. More specifically, the components typically have a build-up of foulants accumulated on one or more surfaces thereof. Thus, the acoustic emitter is configured to direct the one or more acoustic waves at a predetermined frequency toward the build-up of foulants on the one or more components so as to disperse the foulants. It should also be understood that the system may include any of the additional features as described herein.
In yet another aspect, the present disclosure is directed to a hand-held acoustic emitter apparatus for cleaning one or more components of a gas turbine engine. The apparatus includes an acoustic emitter tube configured to direct one or more acoustic waves towards a cleaning location of the one or more components of the gas turbine engine. As mentioned, the cleaning location is typically characterized by having a build-up of foulants. Thus, the apparatus also includes an articulating guide located at a distal end of the acoustic emitter tube that is configured to locate the acoustic emitter tube near the cleaning location. Further, the apparatus includes a control unit configured to control the articulating guide. The apparatus may also include a handle configured to assist a user in locating the acoustic emitter tube. It should also be understood that the apparatus may include any of the additional features as described herein.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
The positional terms “proximal” and “distal” are used herein to orient the various components of the acoustic emitter relative to each other and to the gas turbine engine. “Distal” refers to the direction that is closest to the gas turbine engine, whereas “proximal” refers to the opposite direction.
Generally, the present disclosure is directed to systems and methods for cleaning gas turbine engine components using acoustic techniques. More specifically, in one embodiment, the method may include positioning an acoustic emitter near a cleaning location of a component of the gas turbine engine. For example, the cleaning location of the component may be characterized by having a build-up of foulants on a surface thereof. Thus, the method includes emitting, via the acoustic emitter, acoustic waves at a predetermined frequency towards the cleaning location of the component so as to disperse the foulants. As used herein, the term “foulants” generally encompasses any material or particles that can cause fouling or the adhesion of a foreign material or substance onto a surface so as to reduce its functionality. Example foulants may include but are not limited to dirt, dust, mud, particulates, or similar.
The present disclosure provides various advantages not present in the prior art. For example, gas turbine engines according to present disclosure can be cleaned on-wing, in-situ, and/or off-site. Further, the acoustic cleaning methods of the present disclosure provide simultaneous mechanical and chemical removal of particulate deposits in cooling passageways and/or on external surfaces of gas turbine engine components. In addition, the method of the present disclosure improves cleaning effectiveness and has significant implications for engine time on-wing durability.
Referring now to the drawings,
The fan section 16 includes a rotatable, axial-flow fan rotor 38 that is surrounded by an annular fan casing 40. It will be appreciated that fan casing 40 is supported from the core engine 14 by a plurality of substantially radially-extending, circumferentially-spaced outlet guide vanes 42. In this way, the fan casing 40 encloses the fan rotor 38 and the fan rotor blades 44. The downstream section 46 of the fan casing 40 extends over an outer portion of the core engine 14 to define a secondary, or bypass, airflow conduit 48 that provides additional jet propulsive thrust.
From a flow standpoint, it will be appreciated that an initial airflow, represented by arrow 50, enters the gas turbine engine 10 through an inlet 52 to the fan casing 40. The airflow passes through the fan blades 44 and splits into a first air flow (represented by arrow 54) that moves through the conduit 48 and a second air flow (represented by arrow 56) which enters the booster 22.
The pressure of the second compressed airflow 56 is increased and enters the high pressure compressor 24, as represented by arrow 58. After mixing with fuel and being combusted in the combustor 26, the combustion products 60 exit the combustor 26 and flow through the first turbine 28. The combustion products 60 then flow through the second turbine 32 and exit the exhaust nozzle 36 to provide at least a portion of the thrust for the gas turbine engine 10.
Still referring to
The combustion chamber 62 is housed within the engine outer casing 18 and fuel is supplied into the combustion chamber 62 by one or more fuel nozzles 80. More specifically, liquid fuel is transported through one or more passageways or conduits within a stem of the fuel nozzle 80.
During operation of the gas turbine engine 10, foulants accumulate on the engine components. Such accumulation can lead to reduced cooling effectiveness of the components and/or corrosive reaction with the metals and/or coatings of the engine components, as well as fouling and deterioration of aircraft engine components. Thus, the present disclosure is directed to a system 83 (
Referring specifically to
In addition, the local control unit 87 is configured to control various features and/or operating modes of the emitter 84. For example, as shown in
In certain embodiments, the control unit 87 may also include a user interface 91 and an optional key pad that provides a display of the cleaning location(s) 89 to a user. Thus, the user can view the tube 85 as it emits waves 88 at the cleaning site. As such, the user can use the key pad to adjust the articulating guide 86 (as indicated by the dotted lines of
Referring specifically to
It should be understood that the sensors 98, 99 may include any suitable sensors. For example, in one embodiment, the system 83 may include at least one emissivity sensor communicatively coupled to the controller 93 and/or the control unit 87. More specifically, the emissivity sensor (e.g. sensors 98, 99) may be configured to detect an emissivity of a surface of the one or more components. Thus, the measured emissivity is configured to give an indication of the amount of foulants on the surface thereof. As such, the control unit 87 (or the controller 93) may be configured to correlate the emissivity with a frequency configured to disperse the foulants, which will be discussed in more detail with reference to
As used herein, the term “processor” refers not only to integrated circuits referred to in the art as being included in a computer, but also refers to a controller, a microcontroller, a microcomputer, a programmable logic controller (PLC), an application specific integrated circuit, and other programmable circuits. Additionally, the memory device(s) 95 may generally comprise memory element(s) including, but not limited to, computer readable medium (e.g., random access memory (RAM)), computer readable non-volatile medium (e.g., a flash memory), cloud storage, a floppy disk, a compact disc-read only memory (CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other suitable memory elements. Such memory device(s) 95 may generally be configured to store suitable computer-readable instructions that, when implemented by the processor(s) 94, configure the controller 93 (or control unit 87) to perform various functions including to control the engine and/or the acoustic emitter 84.
Referring now to
Further, as shown in
After the acoustic waves 88 are given adequate time to disperse the foulants, the method 100 may also include rinsing the cleaning location 89. For example, as shown in
Referring now to
Accordingly, as emissivity is the inverse of reflectivity (e.g. as represented by line 106), a higher emissivity value is indicative of a higher amount of foulant being present on the engine component. Thus, low frequency acoustic waves may be provided to the component for dispersing the foulants. Similarly, a lower emissivity value is indicative of a low amount of foulant being present on the engine component, which can be treated with high frequency acoustic waves.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.