The present application relates to an acoustic device and a holder, and more particularly, to an acoustic device and a holder capable of flattening frequency response.
Since acoustic devices including a MEMS (Micro Electro Mechanical System) acoustic component (e.g., a MEMS sound producing component or a MEMS microphone) can be widely used in various electronic devices due to their small size, the acoustic devices are developed rapidly in recent years. Normally, the performance of the acoustic device is related to the frequency response of the acoustic device. Thus, in order to make the acoustic device have a high performance, the acoustic device needs to be designed to have the suitable frequency response.
It is therefore a primary objective of the present invention to provide an acoustic device having a flatter frequency response.
An embodiment of the present invention provides an acoustic device including a first sound producing component and a back cavity structure. The first sound producing component has a first front side and a first back side, wherein the first sound producing component is a high frequency sound unit, and the first front side faces a sound propagating opening of the acoustic device. The back cavity structure is connected to the first back side of the first sound producing component. The first sound producing component produces a first acoustic wave from the first front side towards the sound propagating opening, and the first sound producing component produces a second acoustic wave from the first back side towards a back cavity of the back cavity structure. The back cavity structure is configured to flatten a peak or a dip of a frequency response of the first sound producing component.
Another embodiment of the present invention provides a holder disposed or to be disposed within an acoustic device. The holder includes a back cavity structure formed within the holder. When the holder is disposed within the acoustic device, a first sound producing component is disposed on the holder, the back cavity structure is connected to a first back side of the first sound producing component, the first sound producing component produces a first acoustic wave from a first front side towards a sound propagating opening of the acoustic device, and the first sound producing component produces a second acoustic wave from the first back side towards a back cavity of the back cavity structure. The first sound producing component is a high frequency sound unit. A length of an acoustic path within the back cavity is a half wavelength or a quarter wavelength corresponding to a frequency, such that a frequency response of the first sound producing component at the frequency is flattened.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
To provide a better understanding of the present invention to those skilled in the art, preferred embodiments and typical material or range parameters for key components will be detailed in the follow description. These preferred embodiments of the present invention are illustrated in the accompanying drawings with numbered elements to elaborate on the contents and effects to be achieved. It should be noted that the drawings are simplified schematics, and the material and parameter ranges of key components are illustrative based on the present day technology, and therefore show only the components and combinations associated with the present invention, so as to provide a clearer description for the basic structure, implementing or operation method of the present invention. The components would be more complex in reality and the ranges of parameters or material used may evolve as technology progresses in the future. In addition, for ease of explanation, the components shown in the drawings may not represent their actual number, shape, and dimensions; details may be adjusted according to design requirements.
In the following description and in the claims, the terms “include”, “comprise” and “have” are used in an open-ended fashion, and thus should be interpreted to mean “include, but not limited to . . . ”. Thus, when the terms “include”, “comprise” and/or “have” are used in the description of the present invention, the corresponding features, areas, steps, operations and/or components would be pointed to existence, but not limited to the existence of one or a plurality of the corresponding features, areas, steps, operations and/or components.
In the following description and in the claims, when “a A1 component is formed by/of B1”, B1 exist in the formation of A1 component or B1 is used in the formation of A1 component, and the existence and use of one or a plurality of other features, areas, steps, operations and/or components are not excluded in the formation of A1 component.
In the following description and in the claims, the term “substantially” generally means a small deviation may exist or not exist. For instance, the terms “substantially parallel” and “substantially along” means that an angle between two components may be less than or equal to a certain degree threshold, e.g., 10 degrees, 5 degrees, 3 degrees or 1 degree. For instance, the term “substantially aligned” means that a deviation between two components may be less than or equal to a certain difference threshold, e.g., 2 μm or 1 μm. For instance, the term “substantially the same” means that a deviation is within, e.g., 10% of a given value or range, or mean within 5%, 3%, 2%, 1%, or 0.5% of a given value or range.
In the description and following claims, the term “horizontal direction” generally means a direction parallel to a horizontal surface, the term “horizontal surface” generally means a surface parallel to a direction X and direction Yin the drawings (i.e., the direction X and the direction Y of the present invention may be considered as the horizontal directions), the term “vertical direction” generally means a direction parallel to a direction Z and perpendicular to the horizontal direction in the drawings, and the direction X, the direction Y and the direction Z are perpendicular to each other. In the description and following claims, the term “top view” generally means a viewing result viewing along the vertical direction. In the description and following claims, the term “cross-sectional view” generally means a viewing result viewing a structure cutting along the vertical direction along the horizontal direction.
Although terms such as first, second, third, etc., may be used to describe diverse constituent elements, such constituent elements are not limited by the terms. The terms are used only to discriminate a constituent element from other constituent elements in the specification, and the terms do not relate to the sequence of the manufacture if the specification do not describe. The claims may not use the same terms, but instead may use the terms first, second, third, etc. with respect to the order in which an element is claimed. Accordingly, in the following description, a first constituent element may be a second constituent element in a claim.
It should be noted that the technical features in different embodiments described in the following can be replaced, recombined, or mixed with one another to constitute another embodiment without departing from the spirit of the present invention.
In the present invention, the acoustic device may include an acoustic transducer configured to perform an acoustic transformation, wherein the acoustic transformation may convert signals (e.g. electric signals or signals with other suitable type) into an acoustic wave, or may convert an acoustic wave into signals with other suitable type (e.g. electric signals). In some embodiments, the acoustic transducer may be a sound producing component, a speaker, a micro speaker or other suitable device, so as to convert the electric signals into the acoustic wave, but not limited thereto. In some embodiments, the acoustic transducer may be a sound measuring device, a microphone or other suitable device, so as to convert the acoustic wave into the electric signals, but not limited thereto. For instance, in the following, the acoustic device may be an earphone or an earbud, and the acoustic transducer may be a sound producing component, but not limited thereto.
Referring to
A frequency range of the acoustic wave produced by the first sound producing component 110 and a frequency range of the acoustic wave produced by the second sound producing component 120 may be designed based on requirement(s). For instance, in an embodiment, the first sound producing component 110 may produce the acoustic wave with the frequency higher than a specific frequency to serve as a high frequency sound unit (tweeter), and the second sound producing component 120 may produce the acoustic wave with the frequency lower than another specific frequency to serve as a low frequency sound unit (woofer), but not limited thereto. That is to say, the first sound producing component 110 may produce the acoustic wave in a first frequency range, the second sound producing component 120 may produce the acoustic wave in a second frequency range, neither the first frequency range nor the second frequency range totally covers the human audible frequency range (e.g., from 20 Hz to 20 kHz), and an average value of the first frequency range is higher than an average value of the second frequency range, but not limited thereto. Note that the specific frequencies may be values ranging from 800 Hz to 4 kHz (e.g., 1.44 kHz), but not limited thereto.
In an embodiment, the first sound producing component 110 may be a micro-speaker, where a dimension (e.g., length or width) of the micro-speaker may be less than 15 mm or even less than 10 mm, and a thickness (height) of the micro-speaker may be less than 2 mm, but not limited thereto. Moreover, the first sound producing component 110 may be fabricated via MEMS (Micro Electro Mechanical System) fabrication process, but not limited thereto.
The first sound producing component 110 may comprise a first membrane. Membrane design of/for the first sound producing component 110 is not limited. In an embodiment, the first membrane of the first sound producing component 110 may have a membrane resonance frequency greater than 13 KHz or 20 KHz, or may follow the design principle disclosed in U.S. Pat. Nos. 10,805,751 or 11,057,716, but not limited thereto.
In an embodiment, (a bascule-type) membrane design disclosed in U.S. Pat. No. 11,172,300 or application Ser. No. 17/720,333 may be exploited within the first sound producing component 110. Specifically, the first sound producing component 110 may comprise a first membrane 112, and the first membrane 112 may comprise a membrane subpart 112a and a membrane subpart 112b, as shown in
Content of U.S. Pat. Nos. 10,805,751, 11,057,716, 11,172,300 and application Ser. No. 17/720,333 are incorporated herein by reference.
In an embodiment, the second sound producing component 120 may be realized by a MEMS device/chip, a dynamic driver (DD) or a balanced armature driver (BA), which is not limited thereto.
For instance, in another embodiment, the first sound producing component 110 and the second sound producing component 120 may produce the acoustic waves with the frequency range covering the human audible frequency range (e.g., from 20 Hz to 20 kHz), but not limited thereto.
In the present invention, the first sound producing component 110 may be a package or a MEMS chip having a first membrane, and the second sound producing component 120 may be a package or a MEMS chip having a second membrane, wherein the first membrane and the second membrane are actuated through actuators to produce the acoustic waves. For example, the first sound producing component 110 may have the first membrane and the actuator(s) actuating the first membrane, the second sound producing component 120 may have the second membrane and the actuator(s) actuating the second membrane.
The first membrane and the second membrane may be actuated by any suitable actuating method. In the present invention, the actuator has a monotonic electromechanical converting function with respect to the movement of the membrane along a direction (e.g., the direction Z). In some embodiments, the actuator may include a piezoelectric actuator, an electrostatic actuator, a nanoscopic-electrostatic-drive (NED) actuator, an electromagnetic actuator or any other suitable actuator, but not limited thereto. For example, in an embodiment, the actuator may include a piezoelectric actuator, the piezoelectric actuator may contain such as two electrodes and a piezoelectric material layer (e.g., lead zirconate titanate, PZT) disposed between the electrodes, wherein the piezoelectric material layer may actuate the membrane based on driving signals (e.g., driving voltages and/or driving voltage difference between two electrodes) received by the electrodes, but not limited thereto. For example, in another embodiment, the actuator may include an electromagnetic actuator (such as a planar coil), wherein the electromagnetic actuator may actuate the membrane based on a received driving signals (e.g., driving current) and a magnetic field (i.e. the membrane may be actuated by the electromagnetic force), but not limited thereto. For example, in still another embodiment, the actuator may include an electrostatic actuator (such as conducting plate) or a NED actuator, wherein the electrostatic actuator or the NED actuator may actuate the membrane based on a received driving signals (e.g., driving voltage) and an electrostatic field (i.e. the membrane may be actuated by the electrostatic force), but not limited thereto. In the following, the actuator may be a piezoelectric actuator for example.
As shown in
In the present invention, the first sound producing component 110 and the second sound producing component 120 may be disposed in the outer housing structure 150 in any suitable way. As shown in
In
The holder 140 may include any suitable material and be formed by any suitable method. For example, the holder 140 may include polymer, metal, any other suitable material or a combination thereof. For example, the holder 140 may be formed by a molding process, but not limited thereto.
In
In the present invention, as shown in
In
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The position of the back cavity structure 130 may be designed based on requirement(s). In
In the present invention, the back cavity structure 130 may be realized in any suitable way. In some embodiments, as shown in
In principle, a frequency response of the sound producing component is related to the performance and operation of the sound producing component. If the frequency response of the sound producing component has at least one evident (or extreme) peak and/or at least one evident (or extreme) dip, in the operation of this sound producing component, the signal providing to this sound producing component for producing the acoustic wave with the wavelength corresponding to the peak or dip needs to be specially designed, so as to make the sound pressure level (SPL) be not evidently (or extremely) high or evidently (or extremely) low. In above condition, the sound producing component would not be easily operated and be hard to have the high performance in its sound-producing frequency range. On the contrary, if the sound producing component has a frequency response with no evident (or extreme) peak and no evident (or extreme) dip, this sound producing component would be easily operated and easily has the high performance in its sound-producing frequency range.
In the present invention, the frequency response of the first sound producing component 110 is a measuring result of the first acoustic wave AW1 in the frequency response measuring process.
In the present invention, the back cavity structure 130 is configured to flatten the peak and/or the dip of the frequency response of the first sound producing component 110, and any suitable design may be applied to the back cavity structure 130 for flattening the peak and/or the dip of the frequency response of the first sound producing component 110. In the following, a structure combined by the first sound producing component 110 and the back cavity structure 130 is referred as a compensated sound producing component CPC, and a frequency response of the compensated sound producing component CPC is a measuring result of the compensated sound producing component CPC in the frequency response measuring process.
In other words, without the back cavity structure 130 disposed on the first back side 110b, the frequency response of the first sound producing component 110 may have a peak or a dip at certain frequency. When the frequency response has a dip at certain frequency, acoustic energy at the certain frequency would be enhanced, by disposing the back cavity structure 130 (which is properly designed, e.g., with acoustic path as half wavelength λ/2) on the first back side 110b of the first sound producing component 110. Therefore, the frequency response would be flattened at the certain frequency (compared to the case without the back cavity structure) by disposing the back cavity structure on the back side of the first sound producing component. On the other hand, when the frequency response has a peak at certain frequency, acoustic energy at the certain frequency would be diminished, by disposing the back cavity structure 130 (which is properly designed, e.g., with acoustic path as quarter wavelength λ/4) on the first back side 110b of the first sound producing component 110. Therefore, the frequency response would be flattened at the certain frequency (compared to the case without the back cavity structure) by disposing the back cavity structure on the back side of the first sound producing component.
According to the frequency response of the first sound producing component 110, the back cavity structure 130 may be designed to relate to at least one target peak wavelength corresponding to the target peak(s) desired to be flattened and/or at least one target dip wavelength corresponding to the target dip (s) desired to be flattened. In the comparison between the frequency responses of the first sound producing component 110 and the compensated sound producing component CPC, the target peak and/or the target dip of the frequency response of the first sound producing component 110 is flattened.
Note that, when the target peak of the frequency response of the first sound producing component 110 is flattened, a magnitude corresponding to the target peak wavelength in the frequency response of the compensated sound producing component CPC is lower than a peak magnitude corresponding to the target peak wavelength in the frequency response of the first sound producing component 110, or a peak of the frequency response of the compensated sound producing component CPC related to the target peak of the frequency response of the first sound producing component 110 is smaller (lower) than the target peak of the frequency response of the first sound producing component 110.
Note that, when the target dip of the frequency response of the first sound producing component 110 is flattened, a magnitude corresponding to the target dip wavelength in the frequency response of the compensated sound producing component CPC is higher than a dip magnitude corresponding to the target dip wavelength in the frequency response of the first sound producing component 110, or a dip of the frequency response of the compensated sound producing component CPC related to the target dip of the frequency response of the first sound producing component 110 is smaller (shallower) than the target dip of the frequency response of the first sound producing component 110.
In some embodiments, compared with the frequency response of the first sound producing component 110, owing to the existence of the back cavity structure 130, the peak and/or the dip may be not evident and not extreme in the frequency response of the compensated sound producing component CPC.
As shown in
As shown in
Equivalently, when the back cavity structure 130 resonates at the target wavelength, a first compensating wave with the target wavelength is generated, the first compensating wave has a phase delay with respect to the first acoustic wave AW1, and interference would occur between the first compensating wave and the first acoustic wave AW1. Accordingly, in the frequency responses of the first sound producing component 110 and the compensated sound producing component CPC, the peak and/or the dip would be flattened by the interference between the first compensating wave and the first acoustic wave AW1.
The value of the phase delay of the first compensating wave would determine the flattening effect of the peak and/or the dip. In the present invention, the phase delay of the first compensating wave may be greater than 0 and less than the target wavelength (λ) with respect to the first acoustic wave AW1. For example, if the phase delay of the first compensating wave is half of the target wavelength (λ/2) with respect to the first acoustic wave AW1 (i.e., a 180-degrees phase delay), the best flattening effect would be performed (e.g., the destructive interference is performed), and the peak and/or the dip would be flattened significantly. For example, if the phase delay of the first compensating wave is a quarter of the target wavelength (λ/4) substantially (i.e., a 90-degrees phase delay), the great flattening effect would be performed to flatten and moderate the peak and/or the dip.
In the structure of the back cavity structure 130 in the first type TP1, as shown in
The value of the phase delay of the first compensating wave may be designed based on requirement(s), and the value of the phase delay of the first compensating wave is related to the design of the back cavity structure 130. In the back cavity structure 130 with the first type TP1, at least a portion of the size of the back cavity structure 130 may be designed to relate to the target wavelength (e.g., the target peak wavelength corresponding to the target peak or the target dip wavelength corresponding to the target dip), such that the target peak and/or the target dip may be flattened by the back cavity structure 130.
In some embodiments, the back cavity structure 130 may include at least one sub-part 134, the connecting port 132 is connected between the sub-part 134 and the first sound producing component 110, and the size of the sub-part 134 is related/corresponding to the target wavelength/frequency. The number of the sub-part(s) 134 and the shape of the sub-part 134 may be designed based on requirement(s), wherein the shape of the sub-part 134 may be a polygon (i.e., a rectangle or a rectangle with chamfers), a shape having a curved edge or other suitable shape.
The value of the phase delay of the first compensating wave is equal to a portion target wavelength corresponding by the size (e.g., the length) of the sub-part 134; namely, in the target wavelength, the value of the phase delay of the first compensating wave is proportional to the size (e.g., the length) of the sub-part 134. For example, the size (e.g., the length) of the sub-part 134 is corresponding to (e.g., equal to) half of the target wavelength (λ/2) or a quarter of the target wavelength (λ/4), wherein the phase delay of the first compensating wave is half of the target wavelength (λ/2) with respect to the first acoustic wave AW1 (i.e., a 180-degrees phase delay) if the size (e.g., the length) of the sub-part 134 is corresponding to (e.g., equal to) half of the target wavelength (λ/2), and the phase delay of the first compensating wave is a quarter of the target wavelength (λ/4) with respect to the first acoustic wave AW1 (i.e., a 90-degrees phase delay) if the size (e.g., the length) of the sub-part 134 is corresponding to (e.g., equal to) a quarter of the target wavelength (λ/4), but not limited thereto. Note that, λ=c/f, where c is speed of sound and f is corresponding target frequency.
In
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As shown in
The acoustic device 100 may further include any suitable structure and/or any suitable component based on requirement(s). For example, in
As the result, in the acoustic device 100 with the first type TP1, a final acoustic wave propagating towards outside the acoustic device 100 is form by the superposition of the first acoustic wave AW1, the first compensating wave and the third acoustic wave AW3.
Referred to
The air channel 232 is related to and corresponding to the target wavelength (e.g., the target peak wavelength corresponding to the target peak or the target dip wavelength corresponding to the target dip), such that a part of the second acoustic wave AW2 corresponding to the target wavelength (in the following, this part is referred as a second compensating wave CW2) passes through the air channel 232 and propagates towards the sound propagating opening 152.
In the back cavity structure 130 with the second type TP2, the air channel 232 of the back cavity structure 130 may be designed to make the second compensating wave CW2 have a 180-degrees phase delay with respect to the original second acoustic wave AW2. Since the phase difference between the first acoustic wave AW1 and the original second acoustic wave AW2 is 180 degrees, and the second compensating wave CW2 have a 180-degrees phase delay with respect to the original second acoustic wave AW2, a phase difference between the second compensating wave CW2 and the first acoustic wave AW1 is 360-degrees or 0 substantially. Thus, when the second compensating wave CW2 propagates out of the air channel 232 of the back cavity structure 130, the interference (e.g., the constructive interference) would occur between the second compensating wave CW2 and the first acoustic wave AW1. For example, if the first acoustic wave AW1 has a target dip corresponding to the target dip wavelength, since the phase difference between the second compensating wave CW2 with the target dip wavelength and the first acoustic wave AW1 is 0, the SPL caused by the second compensating wave CW2 with the target dip wavelength and the SPL caused by the first acoustic wave AW1 with the target dip wavelength would be added, such that the SPL in the target dip wavelength is increased, so as to flatten the dip of the frequency response of the first sound producing component 110.
The number of the air channel(s) 232 may be designed based on requirement(s). Different air channels 232 may be corresponding to different target wavelengths, so as to flatten the dip(s) and/or peak(s) of the frequency response of the first sound producing component 110, wherein different air channel 232 causes different second compensating waves CW2 with different target wavelengths.
Similar to the first type TP1, the holder 140 of the embodiment of the second type TP2 may include at least one air passage AP (the air passage AP is shown in
As the result, in the acoustic device 200 with the second type TP2, a final acoustic wave propagating towards outside the acoustic device 200 is form by the superposition of the first acoustic wave AW1, the second compensating wave CW2 and the third acoustic wave AW3.
Referring to
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In
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The holder 140 may include any suitable structure based on requirement(s). For example, two third notches N3 are disposed in the first notch N1, wherein conductive lines may be disposed in the third notches N3 for being electrically connected between the first sound producing component 110 and an outer device. For example, a fourth notch N4 is disposed adjacent to the first notch N1. For example, another through hole TH connected between the first holding side 142 and the second holding side 144 is disposed adjacent to the first notch N1.
Referring to
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As shown in
Note that the structure of the acoustic device 200_2, a shape of the outer housing structure 150 and an arrangement of the components in the acoustic device 200_2 are not limited by
In summary, according to the design of the back cavity structure, the acoustic device has the flatter frequency response, so as to have easy operation and high performance.
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
This application claims the benefit of U.S. Provisional Application No. 63/420,096, filed on Oct. 28, 2022. The content of the application is incorporated herein by reference.
Number | Date | Country | |
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63420096 | Oct 2022 | US |