Patent Application
20170306622
The present invention relates to the field of timber frame partitions that have improved acoustic performance, in particular to timber frame partitions having plasterboard cladding.
It is thought that timber stud partitions having gypsum board cladding exhibit worse acoustic performance that metal stud partitions with equivalent cladding.
It is desirable to improve the acoustic performance of timber stud partitions, without having a negative impact on other aspects of the performance of the partition.
Surprisingly, it has been found that when the gypsum board used as cladding contains relatively high levels of fibre and a polymeric additive, the number of fixing screws joining the gypsum cladding to the timber frame may be reduced so as to improve the acoustic performance of the partition, while the fire resistance is maintained at acceptable levels. This result is counter-intuitive, as it had previously been thought that a reduction in the number of fixing screws would inevitably result in a significant decrease in fire resistance.
Therefore, in a first aspect, the present invention may provide a partition for a building structure, the partition comprising a support frame and at least one plasterboard affixed to the support frame by means of a plurality of screws, wherein:
Preferably, the average spacing between nearest-neighbour screws is greater than 500 mm, preferably greater than 550 mm.
By reducing the number of screws, the installation costs for the partition are also reduced.
Typically, at least a portion of the screws is distributed around the perimeter of the plasterboard, and engages with timber members disposed at the perimeter of the plasterboard.
In general, at least one screw is located in a central region of the plasterboard, displaced from the perimeter of the plasterboard, and engages with a timber member disposed along a central region of the plasterboard, wherein the average distance between nearest-neighbour screws disposed along the central region of the plasterboard is greater than 600 mm.
Preferably, the average distance between nearest-neighbour screws disposed along the central region of the plasterboard is greater than 800 mm, preferably greater than 1000 mm.
Preferably, the fibres are present in the gypsum matrix in an amount of at least 3 wt % relative to the gypsum, more preferably at least 5 wt %.
Preferably, the polymeric additive is present in an amount of at least 3 wt % relative to the gypsum, more preferably at least 5 wt %.
Typically, the fibres are glass fibres.
Typically, the polymeric additive is one of starch or polyvinyl acetate.
Preferably, the plasterboard is in direct contact with the support frame, that is, no adhesive is used to bond the plasterboard to the support frame. The plasterboard may comprise a gypsum core having a liner on one or both faces. In that case, the liner is typically in direct contact with the support frame.
The invention will now be described by way of example with reference to the following Figures in which:
A test specimen was constructed from a timber frame, insulation and a gypsum plasterboard.
The timber frame consisted of 63 mm×38 mm head and base rails connected by 63 mm×38 mm timber studs extending therebetween. The distance between the head and base rails was 2400 mm, while the timber studs were spaced at 600 mm intervals. 65 mm insulation was placed within the stud cavity.
The frame was clad on each side with a single layer of boards having the following characteristics:
The stucco slurry used to prepare the boards had a water gauge (that is, a weight ratio of water to stucco) of 0.7.
The board had a thickness of 12.5 mm and a weight of about 12 kg/m2. The board dimensions were 1200 mm×2400 mm.
The boards were fixed to the frame as shown in
The board 20 is fixed to the frame by means of screws 22 that are spaced at 600 mm intervals along the top and bottom rails 10,12 and the lateral studs 14a,b, and that are spaced at 1200 mm intervals along the central stud 16.
A test specimen was constructed from a timber frame, insulation and a gypsum plasterboard.
The timber frame consisted of 63 mm×38 mm head and base rails connected by 63 mm×38 mm timber studs extending therebetween. The distance between the head and base rails was 2400 mm, while the timber studs were spaced at 600 mm intervals. 65 mm insulation was placed within the stud cavity.
The frame was clad on each side with a single layer of boards having the following characteristics:
The stucco slurry used to prepare the boards had a water gauge (that is, a weight ratio of water to stucco) of 0.7.
The board had a thickness of 12.5 mm and a weight of about 12 kg/m2. The board dimensions were 1200 mm×2400 mm.
The boards were fixed to the frame as shown in
The board 20′ is fixed to the frame by means of screws 22′ that are spaced at 300 mm intervals along the top and bottom rails 10′,12′ and the lateral studs 14′a,b, and that are spaced at 300 mm intervals along the central stud 16′.
Acoustic testing was carried out according to BS EN ISO 10140-2:2010. The results are shown in
The results were processed as set out in ISO 717-1:1997, and the result of these calculations was an Rw value of 42 for Example 1 and an Rw value of 39 for Comparative Example 1.
Fire testing was carried out according to the standards BS EN 1364-1 and BS 476: part 22. The requirements of the standard were shown to be satisfied for both Example 1 and Comparative Example 1.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1417905.5 | Oct 2014 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB15/52968 | 10/9/2015 | WO | 00 |
