Reliable and efficient fluid pressurizing devices, such as centrifugal compressors, have been developed and are often utilized in a myriad of industrial processes (e.g., petroleum refineries, offshore oil production platforms, and subsea process control systems). In these devices, undesirably high levels of noise may be generated. For example, in a centrifugal compressor, process fluids may flow through the regions of the impeller outlet and the diffuser inlet at velocities sufficient to generate the high levels of noise. The noise generated may often have a frequency band in a frequency range that human ears may be sensitive to; and thus, may create an undesirable working environment for nearby operators. In addition to presenting a nuisance to the nearby operators, the noise may also result in unintended vibrations and structural damage of the compressors and/or components thereof.
In view of the foregoing, the compressors may often incorporate noise attenuators to reduce the high levels of noise. For example, external attenuators or devices, such as enclosures and wraps, may often be utilized to reduce the high levels of noise. Utilizing the external devices, however, often leads to increased overall cost as the external devices are often provided as an add-on for the already manufactured compressors. Further, the external devices reduce the high levels of noise by insulating structural components of the compressor, and not by reducing the generation and/or excitation of sound waves traversing along or through fluid passages of the compressors. Due to the limitations of the external devices, internal devices, such as acoustic liners or resonators, have been developed and are often disposed adjacent diffuser channels of the compressors to attenuate the noise generated by the process fluids. The acoustic liners may attenuate the high levels of noise by exploiting the Helmholtz resonance principle. For example, the sound waves generated by the process fluids may oscillate through perforations and/or cells formed in the acoustic resonator fluidly coupled with the diffuser channels. The oscillation of the sound waves via the cells may dissipate the acoustic energy and thereby attenuate the noise. The acoustic resonator may also attenuate the noise by providing a local impedance mismatch to reflect the acoustic energy upstream. While the acoustic liners may provide a viable option for attenuating the noise, current designs and/or methods implement acoustic resonators that are “pre-tuned” to attenuate a desired noise frequency, and it is not possible to vary the “pre-tuned” the noise frequency during operation of the compressor. In order to change the “pre-tuned” frequency, the acoustic resonator may need to be removed from the compressor and tuned to the new desired frequency. This may be a time consuming and costly process.
What is needed, then, is an improved system for integrating acoustic resonators in fluid pressurizing devices, such that desired noise frequency to be attenuated may be varied during operation of the fluid pressurizing devices.
According to an exemplary embodiment, an acoustic resonator assembly may include a first acoustic liner and a second acoustic liner. The first acoustic liner may define a first plurality of openings extending between a first surface of the first acoustic liner and a second surface of the first acoustic liner opposite the first surface of the first acoustic liner. The second acoustic liner may be rotatably coupled to the first acoustic liner. At least one of the first acoustic liner and the second acoustic liner may be configured to rotate relative to each other to attenuate one or more frequencies of acoustic energy generated by working fluid flowing past the acoustic resonator assembly. The second acoustic liner may define a second plurality of openings extending between a first surface of the second acoustic liner and a second surface of the second acoustic liner opposite the first surface of the second acoustic liner.
According to an exemplary embodiment, an acoustic resonator assembly may include a first annular acoustic liner, a second annular acoustic liner, and an annular disk. The first annular acoustic liner may define a first plurality of openings extending between a first annular surface of the first annular acoustic liner and a second annular surface of the first annular acoustic liner opposite the first annular surface of the first annular acoustic liner. The second annular acoustic liner may define a second plurality of openings extending between a first annular surface of the second annular acoustic liner and a second annular surface of the second annular acoustic liner opposite the first annular surface of the second annular acoustic liner. The annular disk may define a third plurality of openings extending between a first annular surface of the annular disk and a second annular surface of the annular disk opposite the first annular surface of the annular disk. The annular disk may be disposed between the first annular acoustic liner and the second annular acoustic liner. The annular disk may be configured to rotate relative to the first annular acoustic liner and the second annular acoustic liner to attenuate one or more frequencies of acoustic energy generated by working fluid flowing past the acoustic resonator assembly.
According to an exemplary embodiment, a fluid pressurizing device may include a casing defining a cavity and having an impeller arranged for rotation within the cavity, the cavity may be fluidly coupled to an inlet conduit and a diffuser channel. The fluid pressurizing device may further include a first acoustic resonator assembly coupled to a diffuser wall defined in the diffuser channel and configured to reduce acoustic energy generated in the fluid pressurizing device. The first acoustic resonator assembly may include a first annular acoustic liner and a second annular acoustic liner. The first annular acoustic liner may define a first plurality of openings extending between a first annular surface of the first acoustic liner and a second annular surface of the first annular acoustic liner opposite the first annular surface of the first annular acoustic liner. The second annular acoustic liner may be rotatably coupled to the first annular acoustic liner. At least one of the first acoustic liner and the second annular acoustic liner may be configured to rotate relative to each other to attenuate one or more frequencies of acoustic energy generated by the fluid pressurizing device. The second annular acoustic liner may define a second plurality of openings extending between a first annular surface of the second annular acoustic liner and a second annular surface of the second annular acoustic liner opposite the first annular surface of the second annular acoustic liner.
The present disclosure is best understood from the following detailed description when read with the accompanying Figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure describes several exemplary embodiments for implementing different features, structures, or functions of the present disclosure. Exemplary embodiments of components, arrangements, and configurations are described below to simplify the present disclosure; however, these exemplary embodiments are provided merely as examples and are not intended to limit the scope of the present disclosure. Additionally, the present disclosure may repeat reference numerals and/or letters in the various exemplary embodiments and across the Figures provided herein. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various exemplary embodiments and/or configurations discussed in the various Figures. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact. Finally, the exemplary embodiments presented below may be combined in any combination of ways, i.e., any element from one exemplary embodiment may be used in any other exemplary embodiment, without departing from the scope of the disclosure.
Additionally, certain terms are used throughout the following description and the claims to refer to particular components. As one skilled in the art will appreciate, various entities may refer to the same component by different names, and as such, the naming convention for the elements described herein is not intended to limit the scope of the present disclosure, unless otherwise specifically defined herein. Further, the naming convention used herein is not intended to distinguish between components that differ in name but not function. Additionally, in the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to.” All numerical values in this disclosure may be exact or approximate values unless otherwise specifically stated. Accordingly, various embodiments of the disclosure may deviate from the numbers, values, and ranges disclosed herein without departing from the intended scope. Furthermore, as it is used in the claims or specification, the term “or” is intended to encompass both exclusive and inclusive cases, i.e., “A or B” is intended to be synonymous with “at least one of A and B,” unless otherwise expressly specified herein.
As further illustrated in
As illustrated in
As will be appreciated, the acoustic resonator assembly 200 in
As explained further below, the acoustic resonator assembly 200 may be used in a fluid compression device (e.g., centrifugal compressor, an axial compressor, a back-to-back compressor, or the like) to attenuate the acoustic energy generated by the working fluid therein. The acoustic resonator assembly 200 may be installed in the fluid compression device such that working fluid may flow over the plurality of holes 110 of the second acoustic liner 204. The first and second acoustic liners 202, 204 may be configured such that they may be rotated during operation of the fluid compression device and the acoustic resonator assembly 200 may thus provide an increased frequency band across which acoustic energy generated by the working fluid in the fluid compression device may be attenuated and/or provide a relatively greater overall acoustic energy attenuation. In embodiments, the first acoustic liner 202 and/or the second acoustic liner 204 may be rotated hydraulically, pneumatically, mechanically, manually, and/or in a variety of other manners known in the art. In other embodiments, the first acoustic liner 202 and/or the second acoustic liner 204 may be rotated via remote control.
The mechanism for rotating the first acoustic liner 202 and/or the second acoustic liner 204 may include one or more process control systems. In some embodiments, one or more of the process control systems may be communicably connected, wired and/or wirelessly, with numerous sets of sensors, valves, and pumps, in order to measure acoustic energy of the working fluid in the fluid compression device. In response to the measured acoustic energy, the process control systems may be operable to selectively rotate the first acoustic liner 202 and/or the second acoustic liner 204 in accordance with a control program or algorithm, thereby maximizing acoustic energy attenuation. Further, in certain embodiments, the process control system, as well as any other controllers or processors disclosed herein, may include one or more non-transitory, tangible, machine-readable media, such as read-only memory (ROM), random access memory (RAM), solid state memory (e.g., flash memory), floppy diskettes, CD-ROMs, hard drives, universal serial bus (USB) drives, any other computer readable storage medium, or any combination thereof.
Referring again to
The acoustic resonator assembly 300 may operate similar to the acoustic resonator assembly 200 described above and the detailed description thereof will be omitted herein for the sake of brevity. Briefly, the first and second acoustic liners 302 and 304 may rotate relative to each other to vary the degree of freedom of the acoustic resonator assembly 300 between one and two. The acoustic resonator assembly 300 may also be used in a fluid compression device (e.g., centrifugal compressor, an axial compressor, a back-to-back compressor, or the like) and/or fluid-carrying conduits, such as oil and gas pipelines, to attenuate the acoustic energy generated by the working fluid therein. As will be understood, the acoustic resonator assembly 300 may be installed such that working fluid in the fluid compression device and/or the oil and gas pipelines may traverse the plurality of holes 110 of the first acoustic liner 302, as generally indicated by the arrow F. However, it will be understood that the working fluid may also flow in a direction opposite to arrow F. The first and second acoustic liners 302, 304 may be configured such that they may be rotated during the operation of the fluid compression device and/or the oil and gas pipelines, and the acoustic resonator assembly 300 may thus provide an increased frequency band across which acoustic energy generated by the working fluid in the fluid compression device and/or the oil and gas pipelines may be attenuated and/or provide a relatively greater overall acoustic energy attenuation.
As will be appreciated, the acoustic resonator assembly 400 in
As explained further below, the acoustic resonator assembly 400 may be used in a fluid compression device (e.g., centrifugal compressor, an axial compressor, a back-to-back compressor, or the like) to attenuate the acoustic energy generated by the working fluid therein. As will be understood, the acoustic resonator assembly 400 may be installed in the fluid compression device such that working fluid may traverse the plurality of holes 110 of the second acoustic liner 404. The annular disk 406 may be configured such that it may be rotated during the operation of the fluid compression device, and the acoustic resonator assembly 400 may thus provide an increased frequency band across which acoustic energy generated by the working fluid in the fluid compression device may be attenuated and/or provide a relatively greater overall acoustic energy attenuation. In embodiments, the annular disk 406 may be rotated hydraulically, pneumatically, mechanically, manually, and/or in a variety of other manners known in the art. In other embodiments, the annular disk 406 may be rotated via remote control.
The mechanism for rotating the annular disk 406 may include one or more process control systems. In some embodiments, one or more of the process control systems may be communicably connected, wired and/or wirelessly, with numerous sets of sensors, valves, and pumps, in order to measure acoustic energy of the working fluid in the fluid compression device. In response to the measured acoustic energy, the process control systems may be operable to selectively rotate the annular disk 406 in accordance with a control program or algorithm, thereby maximizing acoustic energy attenuation. Further, in certain embodiments, the process control system, as well as any other controllers or processors disclosed herein, may include one or more non-transitory, tangible, machine-readable media, such as read-only memory (ROM), random access memory (RAM), solid state memory (e.g., flash memory), floppy diskettes, CD-ROMs, hard drives, universal serial bus (USB) drives, any other computer readable storage medium, or any combination thereof.
As will be appreciated, the acoustic resonator assembly 500 in
As explained further below, the acoustic resonator assembly 500 may be used in a fluid compression device (e.g., centrifugal compressor, an axial compressor, a back-to-back compressor, or the like) to attenuate the acoustic energy generated by the working fluid therein. As will be understood, the acoustic resonator assembly 500 may be installed in the fluid compression device such that working fluid may traverse the plurality of holes 110 of the second acoustic liner 504. The annular disk 506 may be configured such that it may be rotated during the operation of the fluid compression device, and the acoustic resonator assembly 500 may thus provide an increased frequency band across which acoustic energy generated by the working fluid in the fluid compression device may be attenuated and/or provide a relatively greater overall acoustic energy attenuation. In embodiments, the annular disk 506 may be rotated hydraulically, pneumatically, mechanically, manually, and/or in a variety of other manners known in the art. In other embodiments, the annular disk 506 may be rotated via remote control.
The mechanism for rotating the annular disk 506 may include one or more process control systems. In some embodiments, one or more of the process control systems may be communicably connected, wired and/or wirelessly, with numerous sets of sensors, valves, and pumps, in order to measure acoustic energy of the working fluid in the fluid compression device. In response to the measured acoustic energy, the process control systems may be operable to selectively rotate the annular disk 506 in accordance with a control program or algorithm, thereby maximizing acoustic energy attenuation. Further, in certain embodiments, the process control system, as well as any other controllers or processors disclosed herein, may include one or more non-transitory, tangible, machine-readable media, such as read-only memory (ROM), random access memory (RAM), solid state memory (e.g., flash memory), floppy diskettes, CD-ROMs, hard drives, universal serial bus (USB) drives, any other computer readable storage medium, or any combination thereof.
The impeller 604 may include a plurality of impeller blades 604a arranged axi-symmetrically around the shaft for discharging the working fluid into a diffuser passage, or channel 610 formed in the casing 602 radially outwardly from the impeller cavity 606 and the impeller 604. The channel 610 may receive the high pressure working fluid from the impeller 604 before it is passed to a volute, or collector, 612. The diffuser channel 610 may function to convert the velocity pressure of the working fluid into static pressure which may be coupled to a discharge volute, or collector 612 also formed in the casing and connected with the diffuser channel 610. Although not shown in
A mounting bracket 620 may be secured to a diffuser wall of the casing 602 to define the diffuser channel 610 and may include a base 622 disposed adjacent the outer end portion of the impeller 604 and a plate 624 extending from the base and along the diffuser wall of the casing 602. An acoustic resonator assembly 630 may be mounted in a groove in the plate 624 of the bracket 620 and may extend around the impeller 604 for 360 degrees. The acoustic resonator assembly 630 may be implemented according to embodiments described above and illustrated in
In another embodiment illustrated in
In an exemplary operation, the fluid-carrying conduit 702 may be coupled to one or more other conduits, components and/or systems and may be configured to transport a pressurized fluid, such as, steam. The pressurized fluid may enter and exit the fluid-carrying conduit 702 as indicated by the arrows 706, 708. The fluid-carrying conduit 702 and/or one or more components and/or systems upstream and/or downstream of the fluid-carrying conduit 702 may act as noise sources and generate acoustic energy, or noise. The acoustic resonator assembly 704 may attenuate the noise generated by these noise sources.
The foregoing has outlined features of several embodiments so that those skilled in the art may better understand the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
This patent application is a continuation of co-pending U.S. patent application Ser. No. 14/615,052, filed Feb. 5, 2015, the disclosure of which is incorporated herein by reference to the extent consistent with the present application.
Number | Date | Country | |
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Parent | 14615052 | Feb 2015 | US |
Child | 15644083 | US |