The present disclosure relates, in general, to flowmeters. Aspects relate to flowmeter structures configured for use with disposable flow tubes.
Many industrial, pharmaceutical and medical applications utilise flow meters to measure the rate of a fluid of a fluid flowing in a flow tube to enable, e.g., a determination to be made of the amount of that fluid to be dispensed, administered or used. Such flow meters can be sterilised and/or recalibrated and reused, or sometimes are provided as single use items that are discarded when a desired measurement cycle is completed. Typically, a flow meter will be calibrated in order to enable accurate measurements to be generated in a given situation. Discarding a calibrated flow meter, along with its calibration data, is an expensive option. Sterilising is time consuming and expensive, as is producing a device that is capable of being sterilised.
An objective of the present disclosure is to provide a reusable flowmeter apparatus that does not require calibration and/or sterilisation between measurement cycles.
The foregoing and other objectives are achieved by the features of the independent claims.
Further implementation forms are apparent from the dependent claims, the description and the Figures.
A first aspect of the present disclosure provides a transit-time-differential acoustic flowmeter structure, comprising a housing comprising a first part and a second part, the first part and the second part being releasably connectable to one another, wherein at least one of the first part and the second part define a channel portion to receive a disposable flow tube, wherein the first part of the housing comprising a first pair of transducers provided in spaced relation to one another.
In an implementation of the first aspect, each one of the first pair of transducers can form part of the channel portion for the first part of the housing. The second part of the housing can comprise a second pair of transducers provided in spaced relation to one another. Each one of the second pair of transducers can form part of the channel portion for the second part of the housing. The second pair of transducers can be aligned with the first pair of transducers such that, when the first part of the housing and the second part of the housing are connected to one another, respective ones of the first pair of transducers are adjacent to corresponding respective ones of the second pair of transducers, whereby to form a pair of annular transducer elements, or broken annular transducer elements (i.e., in the form of a pair of semi-circular transducer elements that comprise a pair of gaps between them when the first and second parts of the housing are brought together), for the flowmeter structure.
In an example, each one of the first pair of transducers can sit proud of a surface of the first part of the housing. For example, one or each transducer can sit slightly proud of a surface of a part of the housing and/or have a bore that is slightly smaller than that of a flow tube outside diameter, whereby to provide some flow tube compression when the first and second parts are brought together with a flow tube in situ in a channel portion. This can be similarly the case with transducers of the second part. Each one of the second pair of transducers can sit proud of a surface of the second part of the housing. For example, one or each transducer of the second part can sit slightly proud of a surface of that part of the housing and/or have a bore that is slightly smaller than that of a flow tube outside diameter.
In an example, the first part of the housing and the second part of the housing can be hingedly connected to one other. One or more hinges between the parts may be used. The first pair of transducers can be provided in respective recesses provided in the first part of the housing. The second pair of transducers can be provided in respective recesses provided in the second part of the housing. That is, a transducer can be effectively embedded into a part of the housing. A recess may be so profiled as to match the outer profile of a transducer and/or can comprise lugs or similar protrusions arranged to grip a transducer when in place in a recess. The first pair of transducers can be provided in respective recesses provided in the first part of the housing by way of interference fit and/or using an adhesive. The second pair of transducers can be provided in respective recesses provided in the second part of the housing by way of interference fit and/or using an adhesive. The channel portion can comprise a recess to receive a locating portion of a flow tube. Such a recess can comprise an opening in a part of the housing, or a cavity therein.
A second aspect of the present disclosure provides a flow tube for a transit-time-differential acoustic flowmeter structure as provided according to the first aspect.
A third aspect of the present disclosure provides a flow tube when used in a transit-time-differential acoustic flowmeter structure as provided according to the first aspect.
In an implementation of the second or third aspect, the flow tube can comprise a locating portion configured to engage with a recess provided in the channel portion. The locating portion can comprise at least one collar or sleeve provided on an outer surface of part of the flow tube. The at least one collar or sleeve can be an integral part of the flow tube.
In an implementation of the second or third aspect, the flow tube can comprise a locating portion configured to abut an outside surface of the first part or the second part of the housing. The locating portion can comprise a pair of collar or sleeves configured to abut opposing outside surfaces of the first part or the second part of the housing.
A fourth aspect of the present disclosure provides a transit-time-differential acoustic flowmeter, comprising a housing comprising a first part and a second part, the first part and the second part being releasably connectable to one another, wherein at least one of the first part and the second part define a channel portion to receive a disposable flow tube, wherein the first part of the housing comprising a first pair of transducers provided in spaced relation to one another, and a flow tube configured to releasably seat in the channel portion when the first part of the housing and the second part of the housing are connected together.
For a more complete understanding of the present disclosure, reference is now made, by way of example only, to the following descriptions taken in conjunction with the accompanying drawings, in which:
Example embodiments are described below in sufficient detail to enable those of ordinary skill in the art to embody and implement the systems and processes herein described. It is important to understand that embodiments can be provided in many alternate forms and should not be construed as limited to the examples set forth herein. Accordingly, while embodiments can be modified in various ways and take on various alternative forms, specific embodiments thereof are shown in the drawings and described in detail below as examples. There is no intent to limit to the particular forms disclosed. On the contrary, all modifications, equivalents, and alternatives falling within the scope of the appended claims should be included. Elements of the example embodiments are consistently denoted by the same reference numerals throughout the drawings and detailed description where appropriate.
The terminology used herein to describe embodiments is not intended to limit the scope. The articles “a,” “an,” and “the” are singular in that they have a single referent, however the use of the singular form in the present document should not preclude the presence of more than one referent. In other words, elements referred to in the singular can number one or more, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including,” when used herein, specify the presence of stated features, items, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, items, steps, operations, elements, components, and/or groups thereof.
According to an example, there is provided a transit-time-differential acoustic flowmeter structure. The flowmeter structure comprises transducers for coupling to a replaceable flow tube. A fluid, whose rate of flow is to be measured, can pass through the flow tube, which can be replaced whilst retaining calibration of a flow meter external to the fluid path. That is, a calibrated flow meter is provided that can measure the rate of flow of a liquid or gas within a replaceable flow tube, pipe or conduit. When a measurement cycle is completed, a flow tube can be removed from the flowmeter and replaced, such that the flow meter can be reused without the need for sterilisation and/or recalibration and without the meter needing to be discarded.
A meter according to an example has a calibrated element which ensures that changes in the fluid conduit do not move the calibration data outside acceptable limits. Tests have shown that a ±5% shift with subsequent tube changes is easily possible and calculations suggest that a ±2% maximum shift in calibration should be achievable in production. Accordingly, a flow tube, or a portion of a flow tube, can be replaced as desired without the need for the flow meter to be recalibrated.
In the example of
In an example, the channel portion 109 extends through/across at least one of the first part 107 and the second part 105, as depicted. The channel portion can be defined by both of the first part 107 and the second part 105, as depicted in
In an example, a flow tube or conduit is held in place by, e.g., frictional forces that prevent it from moving without restricting or altering the rate of flow of a liquid within the flow tube. A recess or channel portion 109 defined by the portions for receiving the flow tube may have a constant cross-section along its length. Alternatively, as shown in some of the figures for example, the portions may come into contact with the conduit only at regions in which ultrasonic transducers are provided, with somewhat larger regions or voids in between defined by, e.g., cavities or recesses formed by the first and second parts of the housing.
According to an example, pairs of transducers (e.g., piezoelectric crystals) in one part of the housing may or may not have an opposing pair in the other part of the housing (which can form, e.g., a closing cover for the structure). That is, each part (portion or leaf) of the housing of the flow meter structure may comprise a portion (such as one half) of a transducer (see
In the example of
Accordingly, when the first and second parts are connected together, the provision of transducer pairs that sit proud of the surface 117 (and/or surface 119 in the case of the second pair of transducers if provided in the second part) has a clamping action on a flow tube. That is, at the region(s) at which as flow tube is in contact with a pair of transducers, the flow tube may be gripped, pinched, or constricted at those points between the transducers from the first and second parts, or between the transducers of one part and the channel portion of the other part. Since the flowmeter structure is calibrated for use with flow tubes of a selected diameter, any constriction as a result of a flow tube being gripped as described above is already ‘calibrated in’, and use with any flow tube of the selected diameter will not affect repeatably accurate measurements of flow rate of a liquid flowing through the flow tube. That is, in an example, transducers can sit slightly proud of a surface and/or have a bore that is slightly smaller than that of a flow tube outside diameter, whereby to provide some flow tube compression. With dedicated flow tubes such slight compression is part of the calibration. Such compression enables an acoustically stable, sound, unimpaired interface between a transducer and the flow tube.
At a given temperature range a mechanical assembly comprising a combination of the flow meter structure and a flow tube will be substantially stable. Accordingly, deviations in measurements of flow rate between such combinations in which flow tubes of a selected size are changed will be negligible. Electronic components, such as components used to drive transducers and/or receive and process measurements from transducers can be provided either locally (non-autoclave) or remotely from the structure.
According to an example, transducers can be provided in recessed portions of a part of the housing. Transducers can be fixed into such recesses by way of interference fit and/or using an adhesive. In some examples, a transducer can comprise an encapsulated crystal that can be provided in a recess. Such an encapsulated transducer can be wipeable or capable of being sterilised in an autoclave.
A flow tube 111 may be plain or have a means of locating the tube in a precise position within the body. For example, a locating portion in the form of, e.g., protuberances 113 on the surface of the flow tube may be provided to mate with correspondingly profiled recesses 115 within the flow meter body (or vice versa). In an example, a channel portion can therefore comprise a recess to receive a locating portion of a flow tube. A locating portion can be configured to engage with a recess provided in the channel portion. In an implementation, a locating portion can comprise at least one collar or sleeve 121 provided on an outer surface of part of a flow tube. The at least one collar or sleeve can be an integral part of the flow tube. In an example, a flow tube can comprise a locating portion 121 configured to abut an outside surface 123 of the first part or the second part of the housing. A locating portion can comprise a pair of collar or sleeves configured to abut opposing outside surfaces of the first part or the second part of the housing (as shown in
In an example, there is a means of latching the body to ensure an acoustic coupling between the crystals mounted within the body and the tube carrying the fluid. That is, the parts, portions or leaves of the housing of the flow meter can be secured together using a releasable mechanism that enables a flow tube therein to be accessed and replaced as required. Such a releasable mechanism can comprise a catch mechanism and/or a magnetic catch system for example (e.g., each part of the housing can comprise one or more magnets so arranged to attract magnets in the other part of the housing).
According to an example, the assembly is calibrated in such a way that a flow tube can be changed without a significant change in the flow meter's calibration.
According to an example, with reference to
For example, in a flow meter comprising a first 201, second 203 and third 205 set of crystals (transducers) mounted asymmetrically along the length of the flow meter, there are three measurement lengths corresponding to the distance between crystals one to two, two to three and one to three. This increases the dynamic range of the meter. Associated electronics can then be used to select the most appropriate pair of crystal sets to take measurements. For example, with very low flows, the greatest distance between the crystals is automatically selected to ensure the largest possible phase shift and greatest accuracy. When the phase shift becomes too large at extremely high flows the shortest flow distance may be chosen. Using this method the electronic calculations are always optimised for the best signal to noise and phase shift characteristics. The meter may be configured where the exposed faces of the crystals may or may not be protected with a suitable interface. As can be seen in
With reference to
Referring to
In the example of
According to an example, a transit-time-differential acoustic flowmeter structure comprises transducers as described above with reference to
Unless otherwise defined, all terms (including technical and scientific terms) used herein are to be interpreted as is customary in the art. It will be further understood that terms in common usage should also be interpreted as is customary in the relevant art and not in an idealized or overly formal sense unless expressly so defined herein.
Number | Date | Country | Kind |
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2202309.7 | Feb 2022 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/054241 | 2/20/2023 | WO |