The present invention relates to an acoustic wave device having a structure in which a piezoelectric body made of lithium tantalate is stacked on a support substrate made of silicon and to a multiplexer, a radio-frequency front end circuit, and a communication device.
Heretofore, multiplexers have been widely used in radio-frequency front end circuits of mobile phones and smartphones. For example, a multiplexer serving as a splitter disclosed in Japanese Unexamined Patent Application Publication No. 2014-068123 includes two or more band pass filters having different frequencies from each other. Each band pass filter is formed of a surface acoustic wave filter chip. Each surface acoustic wave filter chip includes a plurality of surface acoustic wave resonators.
Furthermore, Japanese Unexamined Patent Application Publication No. 2010-187373 discloses an acoustic wave device in which an insulating film made of silicon dioxide and a piezoelectric substrate made of lithium tantalate are stacked on a silicon support substrate. The acoustic wave device has improved heat resistance due to the support substrate and the insulating film being bonded to each other at the (111) plane of silicon.
In the multiplexer disclosed in Japanese Unexamined Patent Application Publication No. 2014-68123, a plurality of acoustic wave filters having different frequencies from each other are connected via a common connection on the antenna terminal side.
The inventors of preferred embodiments of the present application discovered that, in a structure where a piezoelectric body made of lithium tantalate is directly or indirectly stacked on a support substrate made of silicon, a plurality of higher order modes appear on the high-frequency side of the utilized main mode. In the case where such an acoustic wave resonator is used in an acoustic wave filter having a lower pass band in a multiplexer, there is a risk that a ripple due to a higher order mode of that acoustic wave filter will appear in the pass band of another acoustic wave filter having a higher pass band in the multiplexer. In other words, in the multiplexer, if a higher order mode of the acoustic wave filter having the lower pass band is located inside the pass band of the acoustic wave filter having the higher pass band, a ripple will be generated in the pass band of the acoustic wave filter having the higher pass band. Therefore, there is a risk of the filter characteristic of the other acoustic wave filter being degraded.
Preferred embodiments of the present invention provide acoustic wave devices in each of which a ripple due to a higher order mode is unlikely to be generated in another acoustic wave filter, and multiplexers, radio-frequency front end circuits including the multiplexers, and communication devices.
As will be described later, the inventors of preferred embodiments of the present application discovered that in an acoustic wave device in which a piezoelectric body made of lithium tantalate is directly or indirectly stacked on a support substrate made of silicon, first to third higher-order modes, which are described later, appear on the high-frequency side of the main mode of the acoustic wave device.
An acoustic wave device according to a preferred embodiment of the present invention reduces or prevents at least one higher order mode of the first, second, and third higher order modes.
That is, an acoustic wave device according to a preferred embodiment of the present invention preferably includes a support substrate, which is a silicon substrate, a silicon nitride film stacked on the support substrate, a silicon oxide film stacked on the silicon nitride film, a piezoelectric body stacked on the silicon oxide film and made of lithium tantalate, and an InterDigital Transducer (IDT) electrode provided on one main surface of the piezoelectric body. When λ is a wavelength determined by an electrode finger pitch of the IDT electrode, TLT is a wavelength normalized film thickness of the piezoelectric body, θLT is a Euler angle θ of the piezoelectric body, TN is a wavelength normalized film thickness of the silicon nitride film, TS is a wavelength normalized film thickness of the silicon oxide film, TE is a wavelength normalized film thickness of the IDT electrode expressed as an aluminum thickness obtained from a product of the wavelength normalized film thickness of the IDT electrode and a ratio of a density of the IDT electrode to a density of aluminum, ψSi is a propagation direction inside the support substrate, and TSi is a wavelength normalized film thickness of the support substrate. TLT, θLT, TN, TS, TE, and ψSi are set so that at least one of Ih corresponding to a response intensity of a first higher order mode, Ih corresponding to a response intensity of a second higher order mode, and Ih corresponding to a response intensity of a third higher order mode is greater than about −2.4, and TSi>about 20.
Here, coefficients a, b, c, d, and e in the above Formula (1) are values listed in below Tables 1 to 11 determined in accordance with the crystal orientation of the support substrate, a type of higher order mode indicating either the first higher order mode, the second higher order mode, or the third higher order mode, and respective ranges of the wavelength normalized film thickness TS of the silicon oxide film, the wavelength normalized film thickness TLT of the piezoelectric body, and the propagation direction ψSi inside the support substrate.
In a preferred embodiment of the acoustic wave device according to the present invention, Ih for the first higher order mode and Ih for the second higher order mode are greater than about −2.4.
In a preferred embodiment of the acoustic wave device according to the present invention, Ih for the first higher order mode and Ih for the third higher order mode are greater than about −2.4.
In a preferred embodiment of the acoustic wave device according to the present invention, Ih for the second higher order mode and Ih for the third higher order mode are greater than about −2.4.
In a preferred embodiment of the acoustic wave device according to the present invention, it is preferable that Ih for the first higher order mode, Ih for the second higher order mode, and Ih for the third higher order mode are all greater than about −2.4. In this case, the responses for all of the first higher order mode, the second higher order mode, and the third higher order mode can be effectively reduced or prevented.
In a preferred embodiment of the acoustic wave device according to the present invention, a thickness of the piezoelectric body is less than or equal to about 3.5λ.
In a preferred embodiment of the acoustic wave device according to the present invention, a thickness of the piezoelectric body is less than or equal to about 2.5λ.
In a preferred embodiment of the acoustic wave device according to the present invention, a thickness of the piezoelectric body is less than or equal to about 1.5λ.
In a referred embodiment of the acoustic wave device according to the present invention, a thickness of the piezoelectric body is less than or equal to about 0.5λ.
In a preferred embodiment of the acoustic wave device according the present invention, an acoustic wave resonator is provided as the acoustic wave device.
An acoustic wave filter according to a preferred embodiment of the present invention includes a plurality of resonators. At least one resonator of the plurality of resonators is defined by an acoustic wave device according to a preferred embodiment of the present invention. Therefore, an acoustic wave filter is obtained in which at least one response out of the first, second, and third higher order modes is reduced or prevented.
A multiplexer according to a preferred embodiment of the present invention includes N (N is greater than or equal to 2) acoustic wave filters having different pass bands from each other. First terminals of the N acoustic wave filters are connected to each other via a common connection on an antenna terminal side. At least one acoustic wave filter of the N acoustic wave filters except for the acoustic wave filter having the highest pass band includes one or more acoustic wave resonators. At least one acoustic wave resonator of the one or more acoustic wave resonators is an acoustic wave device according to a preferred embodiment of the present invention.
The multiplexers according to preferred embodiments of the present invention are preferably used as a carrier aggregation composite filter device.
In addition, a radio-frequency front end circuit according to a preferred embodiment of the present invention includes an acoustic wave filter including an acoustic wave device according to a preferred embodiment of the present invention and a power amplifier connected to the acoustic wave filter.
A communication device according to a preferred embodiment of the present invention includes a radio-frequency front end circuit including an acoustic wave filter including an acoustic wave device according to a preferred embodiment of the present invention, and a power amplifier connected to the acoustic wave filter, and an RF signal processing circuit.
With acoustic wave devices, radio-frequency front end circuits, and communication devices according to preferred embodiments of the present invention, at least one of the response of the first higher order mode, the response of the second higher order mode, and the response of the third higher order mode, which are located on the high-frequency side of the main mode, can be effectively reduced or prevented. Therefore, it is unlikely that a ripple due to a higher order mode will be generated in another band pass filter having a pass band at a higher frequency than that of the acoustic wave devices in the radio-frequency front end circuits and the communication devices including the acoustic wave devices of preferred embodiments of the present invention.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereafter, the present invention will be described in accordance with specific preferred embodiments of the present invention with reference to the drawings.
The preferred embodiments described in the present specification are merely illustrative examples and it should be noted that elements and portions of the configurations illustrated in different preferred embodiments can be substituted for one another or combined with one another if so desired.
An acoustic wave device 1 is a one-port acoustic wave resonator. The acoustic wave device 1 preferably includes a support substrate 2, a silicon nitride film 3 stacked on the support substrate 2, a silicon oxide film 4 stacked on the silicon nitride film 3, a piezoelectric body 5 stacked on the silicon oxide film 4, and an InterDigital Transducer (IDT) electrode 6 provided on the piezoelectric body 5.
The support substrate 2 is preferably a single crystal silicon substrate, for example. The single crystal silicon may be doped with impurities. The silicon nitride film 3 is preferably a SiN film, and the silicon oxide film 4 is preferably a SiO2 film, for example. The piezoelectric body 5 is made of lithium tantalate (LiTaO3). The lithium tantalate may be doped with Fe or the like. The piezoelectric body 5 includes first and second main surfaces 5a and 5b, which oppose each other. The IDT electrode 6 is provided on the first main surface 5a. Reflectors 7 and 8 are provided on both sides of the IDT electrode 6 in an acoustic wave propagation direction.
The silicon nitride film 3 is not limited to being a SiN film and SiN may be doped with another element. In addition, the silicon oxide film 4 may include not only SiO, and, for example, may include silicon oxide obtained by doping SiO2 with fluorine or the like.
Furthermore, the silicon oxide film 4 may have a multilayer structure including a plurality of layers and an intermediate layer made of titanium, nickel or the like, for example, between the plurality of layers. In other words, the silicon oxide film 4 may have a multilayer structure in which a first silicon oxide film, an intermediate layer, and a second silicon oxide film are sequentially stacked from the support substrate 2 side. The wavelength normalized thickness of the silicon oxide film 4 in this case represents the thickness of the entire multilayer structure. Furthermore, the silicon nitride film 3 may have a multilayer structure including a plurality of layers and an intermediate layer made of titanium, nickel or the like, for example, between the plurality of layers. In other words, the silicon nitride film 3 may have a multilayer structure in which a first silicon nitride film, an intermediate layer, and a second silicon nitride film are sequentially stacked from the support substrate 2 side. The wavelength normalized thickness of the silicon nitride film 3 in this case refers to the thickness of the entire multilayer structure.
In the acoustic wave resonator having a structure in which the piezoelectric body 5 made of lithium tantalate is directly or indirectly stacked on the support substrate 2, the inventors of preferred embodiments of the present application discovered that responses are generated due to the below-described first, second, and third higher order modes.
Euler angles (ϕSi, θSi, ψSi) of support substrate 2=(about 0°, about 0°, about 45′). Film thickness of silicon oxide film 4=about 0.30λ, film thickness of piezoelectric body 5=about 0.30λ, Euler angles (ϕLT, θLT, ψLT) of piezoelectric body=(0°, −40°, 0°). λ is a wavelength determined by the electrode finger pitch of the IDT electrode 6 and λ=about 1 μm. The IDT electrode 6 is made of a multilayer metal film in which an Al film and a Ti film are stacked and a thickness thereof expressed as an aluminum thickness from the thicknesses and densities of the individual electrode layers is about 0.05λ.
As is clear from
A feature of the acoustic wave device 1 of the present preferred embodiment is that at least one response among the response of the first higher order mode, the response of the second higher order mode, and the response of the third higher order mode is reduced or prevented.
λ is a wavelength determined by the electrode finger pitch of the IDT electrode 6. TLT is the wavelength normalized film thickness of the piezoelectric body 5 made of lithium tantalate, θLT is the Euler angle θ of the piezoelectric body made of lithium tantalate, TN is the wavelength normalized film thickness of the silicon nitride film 3, TS is the wavelength normalized film thickness of the silicon oxide film 4, TE is the wavelength normalized film thickness of the IDT electrode 6 expressed as an aluminum thickness from the thicknesses and densities of the individual electrode layers, ψSi is the propagation direction inside the support substrate 2, and TSi is the wavelength normalized film thickness of the support substrate 2.
TLT, θLT, TN, TS, TE, and ψSi are set so that at least one Ih of Ih corresponding to the response intensity of the first higher order mode, Ih corresponding to the response intensity of the second higher order mode, and Ih corresponding to the response intensity of the third higher order mode as expressed by below Formula (1) is greater than about −2.4, and TSi>about 20. As a result, at least one out of the responses of the first, second, and third higher order modes is effectively reduced or prevented. This will be described in detail below.
In this specification, a “wavelength normalized film thickness” is a value obtained by normalizing the thickness of a film using the wavelength λ determined by the electrode finger pitch of an IDT electrode. Therefore, a wavelength normalized film thickness is value obtained by dividing the actual thickness by λ. The wavelength λ determined by the electrode finger pitch of the IDT electrode may be determined using the average value of the electrode finger pitch.
The wavelength normalized film thickness TE of the IDT electrode 6, which is expressed as an aluminum thickness, is obtained by calculating the product of the wavelength normalized film thickness of the IDT electrode and the ratio of the density of the IDT electrode 6 to the density of aluminum. In this case, when there are a plurality of electrode layers as in the IDT electrode 6, the wavelength normalized film thickness TE of the IDT electrode 6 expressed as an aluminum thickness is calculated by obtaining the density of the IDT electrode 6 from the thicknesses and densities of the individual electrode layers.
Here, coefficients a, b, c, d, and e in the Formula (1) have values listed in below Tables 12 to 22 determined in accordance the crystal orientation of the support substrate 2, the type of higher order mode indicating either the first higher order mode, the second higher order mode, or the third higher order mode, and the respective ranges of the wavelength normalized film thickness TS of the silicon oxide film 4, the wavelength normalized film thickness TLT of the piezoelectric body made of lithium tantalate, the propagation direction ψSi inside the support substrate 2, and so forth. In Tables 12 to 22, Si(100), Si(110), or Si(111) represents the crystal orientation of the single crystal Si constituting the support substrate 2. These crystal orientations will be described in detail later.
The inventors of preferred embodiments of the present application performed experiments to discover how the response intensities of the first higher order mode, the second higher order mode, and the third higher order mode changed when the above parameters TLT, θLT, TN, TS, TE, ψSi, and TSi were changed in various ways.
The absolute values of S11 were obtained as the response intensities of the higher order modes when the above parameters were changed. The smaller the decibel display value of the absolute value of S11, the higher the response intensity of the higher order mode. When calculating S11, the electrode finger crossing width was 20λ, the number of pairs of electrode fingers was ninety-four pairs, and S11 was obtained using an electrode finger pair model employing a two-dimensional finite element method.
The IDT electrode has a structure in which Ti/Pt/Ti/Al metal films are stacked in this order from the piezoelectric body side. Furthermore, the thickness of the IDT electrode was changed by changing the thickness of the Pt film. In addition, as the wavelength normalized film thickness TE of the IDT electrode, a wavelength normalized film thickness expressed as an aluminum thickness using the thicknesses and densities of the individual electrode layers was obtained using the mass of the entire IDT electrode estimated from the densities of the individual metal films.
An acoustic wave resonator having the admittance characteristic illustrated in
That is, an acoustic wave resonator in which the Euler angles of the support substrate 2=(about 0°, about 0°, about 45°), the film thickness of the silicon oxide film 4=about 0.30λ, the Euler angles of the piezoelectric body 5=(about 0°, about −40°, about 0°), and the wavelength λ determined by the electrode finger pitch of the IDT electrode 6=about 1λ μm was used as a reference structure. In the reference structure, the IDT electrode 6 is made of a multilayer metal film in which an Al film and a Ti film are stacked. The thickness of the multilayer metal film expressed as an aluminum thickness using the thicknesses and densities of the individual electrode layers was about 0.05λ.
Similarly, as illustrated in
Furthermore, as illustrated in
As illustrated in
As illustrated in
As illustrated in
It is clear from
From the calculation results of
The values listed in Tables 12 to 14 were found for the coefficients in Formula (1) in accordance with the crystal orientation (100), (110), or (111) of the support substrate and the respective ranges of the wavelength normalized film thickness TLT of the piezoelectric body made of lithium tantalate, the wavelength normalized film thickness TN of the silicon nitride film, the wavelength normalized film thickness TS of the silicon oxide film, the wavelength normalized film thickness TE of the IDT electrode, and the propagation direction ψSi inside the support substrate. In this way, conditions of TLT, θLT, TN, TS, TE, and ψSi at which Ih1, which corresponds to the response intensity of the first higher order mode, is greater than about −2.4 are determined.
Incidentally, in a multiplexer in which a plurality of acoustic wave filters are connected to each other at one end, it is required that the response intensity of a higher order mode be greater than about −2.4 dB for S11. This is in order to make the effect on the bandpass characteristics of other acoustic wave filters negligible. Usually, in mobile phone devices and the like, ripples appearing in the passband are required to be about −0.8 dB or more from the viewpoint of ensuring reception sensitivity. However, when a higher order mode exists in the passband of another acoustic wave filter, a ripple of about ⅓ the response intensity of the higher order mode is generated in the passband of the other filter. Therefore, it is preferable to make the response intensity S11 of such a higher order mode greater than about −2.4 dB in order to make the ripple inside the pass band greater than or equal to about −0.8 dB.
In addition, TSi>about 20 in the acoustic wave device 1 of the first preferred embodiment of the present invention.
Since Ih>about −2.4 and TSi>about 20 for the first higher order mode, the effect of the response of the first higher order mode on the passband of the other acoustic wave filter can be effectively reduced or prevented. This will be explained while referring to
In a preferred embodiment of the present invention, the circuit configuration of an acoustic wave filter including the acoustic wave device according to the present preferred embodiment is not limited to this example. For example, an acoustic wave filter including a longitudinally coupled resonator filter may be used. In this case, the longitudinally coupled resonator acoustic wave filter may be an acoustic wave device of a preferred embodiment of the present invention. Alternatively, an acoustic wave resonator connected to a longitudinally coupled resonator acoustic wave filter may be defined by using an acoustic wave device according to a preferred embodiment of the present invention.
The pass bands of the first to fourth acoustic wave filters 11 to 14 are respectively referred to as first to fourth pass bands. The frequency positions of the pass bands are as follows: first pass band<second pass band<third pass band<fourth pass band.
For comparison, a multiplexer of a comparative example according to the present invention was prepared in which a first acoustic wave filter was configured in the same manner as in the above-described preferred embodiment except for use of the acoustic wave resonator having the reference structure.
Thus, in the multiplexer according to a preferred embodiment of the present invention, the response of the first higher order mode is reduced or prevented in the acoustic wave filters including the acoustic wave device configured in accordance with a preferred embodiment of the present invention, and therefore degradation of the filter characteristic of the other acoustic wave filter having a higher pass band can be effectively reduced or prevented.
As illustrated in
From the calculation results in
Furthermore, as illustrated in
From
It is preferable that Ih>about −2.4 for all of the first higher order mode, the second higher order mode, and the third higher order mode. In this case, the effect of the first to third higher order modes on another acoustic wave filter can be effectively reduced or prevented. Furthermore, Ih>about −2.4 may be achieved for Ih for the first higher order mode and the second higher order mode, Ih for the first higher order mode and the third higher order mode, or Ih for the second higher order mode and the third higher order mode. In this case, the effect of two higher order modes from among the first to third higher order modes can be reduced or prevented.
When the structure according to preferred embodiments of the present invention is adopted, as described above, there is a tendency for a higher order mode to be trapped in a portion of the structure where the silicon oxide film 4 and the piezoelectric body 5 are stacked, but by making the portion where the silicon oxide film 4 and the piezoelectric body 5 are stacked thin by making the thickness of the piezoelectric body 5 less than or equal to about 3.5λ, for example, it becomes less likely that a higher-order mode will be trapped.
More preferably, the film thickness of the piezoelectric body 5 made of lithium tantalate is less than or equal to about 2.5λ, for example, and in this case, the absolute value of the temperature coefficient of frequency TCF can be reduced. Still more preferably, the film thickness of the piezoelectric body 5 made of lithium tantalate is less than or equal to about 1.5λ, for example. In this case, the electromechanical coupling coefficient can be easily adjusted. Still more preferably, the film thickness of the piezoelectric body 5 made of lithium tantalate is less than or equal to about 0.5λ, for example. In this case, the electromechanical coupling coefficient can be easily adjusted over a wide range.
In the present invention, crystallographically equivalent orientations are treated as being identical in each substrate material.
Silicon crystal orientations expressed as Si(100), Si(110), and Si(111) as mentioned above will be described in more detail below.
As illustrated in
As illustrated in
As illustrated in
In above Formula (1), a) in the case where Si(100) (Euler angles (ϕSi=about 0±5°, θSi=about 0±5°, ψSi)) is used, the range of ψSi is about 0°≤ψSi≤about 45°. However, due to the symmetry of the crystal structure of Si(100), ψSi and ψSi±(n×90°) are synonymous (n=1, 2, 3 . . . ). Similarly, ψSi and −ψSi are synonymous.
(b) In the case where Si(110) (Euler angles (ϕSi=about −45±5°, θSi=about −90±5°, ψSi)) is used, the range of ψSi is about 0°≤ψSi≤about 90°. Due to the symmetry of the crystal structure of Si(110), ψSi and ψSi±(n×180°) are synonymous (n=1, 2, 3 . . . ). Similarly, ψSi and −ψSi are synonymous.
(c) In the case where Si(111) (Euler angles ϕSi=about −45±5°, θSi=about −54.73561±5°, ψSi)) is used, the range of ψSi is about 0°≤ψSi≤about 60°. However, due to the symmetry of the crystal structure of Si(111), ψSi and ψSi±(n×120°) are synonymous (n=1, 2, 3 . . . ). Similarly, ψSi and −ψSi are synonymous.
In addition, although the range of θLT is about −180°<θLT≤about 0°, θLT and θLT 180° may be treated as being synonymous.
In this specification, for example, in Euler angles (about 0°±5°, θ, about 0°±15°), “about 0°±5°” means within a range greater than or equal to about −5° and less than or equal to about +5° and “about 0°±15°” means within a range greater than or equal to about −15° and less than or equal to about +15°.
Furthermore, from
From
As illustrated in
The acoustic wave devices of the above-described preferred embodiments can be used as a component such as a multiplexer of a radio-frequency front end circuit, for example. An example of such a radio-frequency front end circuit will be described below.
The output terminals of the amplifiers 221 to 223 are connected to the RF signal processing circuit 203. The input terminal of the amplifier 224 is connected to the RF signal processing circuit 203.
A multiplexer according to a preferred embodiment of the present invention can be suitably used as the multiplexer 210 in the communication device 240.
A multiplexer according to a preferred embodiment of the present invention may include only a plurality of transmission filters or may include a plurality of reception filters.
The multiplexer includes n band pass filters, where n is greater than or equal to 2. Therefore, the multiplexer according to a preferred embodiment of the present invention may be implemented as a duplexer.
Preferred embodiments of the present invention are widely applicable to communication devices such as mobile phones in the form of filters, multiplexers applicable to multi-band systems, front end circuits, and communication devices.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2017-154240 | Aug 2017 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2017-154240 filed on Aug. 9, 2017 and is a Continuation Application of PCT Application No. PCT/JP2018/027363 filed on Jul. 20, 2018. The entire contents of each of these applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2018/027363 | Jul 2018 | US |
Child | 16783203 | US |