The present invention relates to acoustic wave devices in each of which a conductive material layer is provided below a piezoelectric layer.
US 2017/0288629A1 discloses an acoustic wave device having a low-resistance layer made of metal or other materials. In the acoustic wave device described in US 2017/0288629A1, a low-resistance layer is provided on a support substrate, and a piezoelectric layer and an IDT electrode are stacked on the low-resistance layer.
In US 2017/0288629A1, the above low-resistance layer is provided for suppressing spurious responses.
Acoustic wave devices such as those described in US 2017/0288629A1 are used, for example, in bandpass filters. In recent years, this type of acoustic wave device is required to be able to efficiently adjust the fractional bandwidth in order to obtain the steepness of the filter characteristics in the bandpass filter. However, it is difficult to adjust the fractional bandwidth in the acoustic wave device described in US 2017/0288629A1.
Example embodiments of the present invention provide acoustic wave devices each able to reduce the fractional bandwidth. An example embodiment of an acoustic wave device according to the present invention includes a piezoelectric layer including a first main surface and a second main surface opposing each other, an Interdigital Transducer (IDT) electrode on the first main surface of the piezoelectric layer, a dielectric layer on the second main surface of the piezoelectric layer, and a conductive material layer on a surface of the dielectric layer on a side opposite to the piezoelectric layer. The conductive material layer is provided in at least a portion of a region overlapping the IDT electrode in a plan view. When a film thickness of the piezoelectric layer is represented as Tp [λ] and a film thickness of the dielectric layer is represented as Td [λ], the following Formula (1) is satisfied or Td=0, where λ is a wavelength determined by an electrode finger pitch of the IDT electrode, and Tp[λ]≥0.025.
Td[λ]≤−2.369×(Tp[λ])4
+2.721×(Tp[λ])3
−1.049×(Tp[λ])2
+0.076×(Tp[λ])
+0.095 Formula (1)
An example embodiment of an acoustic wave device according to the present invention includes a piezoelectric layer including a first main surface and a second main surface opposing each other, an Interdigital Transducer (IDT) electrode on the first main surface of the piezoelectric layer, and a conductive material layer on a side of the second main surface of the piezoelectric layer. The IDT electrode includes a first busbar and a second busbar, a plurality of first electrode fingers electrically connected to the first busbar, and a plurality of second electrode fingers electrically connected to the second busbar. When an area of the conductive material layer in a first overlapping region that overlaps at least a portion of the first busbar in a plan view is represented as an area S1, when an area of the conductive material layer in a second overlapping region that overlaps at least a portion of the second busbar in the plan view is represented as an area S2, and when the first overlapping region and the second overlapping region of the conductive material layer are electrically connected, and a wavelength determined by an electrode finger pitch of the IDT electrode is represented as X, a total area S, which represents a sum of the area S1 and the area S2, is equal to or less than λ×104 μm2.
According to example embodiments of acoustic wave devices of the present invention, the fractional bandwidth is able to be adjusted efficiently.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the example embodiments with reference to the attached drawings.
The present invention will be clarified below by describing example embodiments of the present invention with reference to the drawings.
Each example embodiment described herein is exemplary, and partial substitution or combination of configurations between different example embodiments is possible.
An acoustic wave device 1 includes a support substrate 2. In the present example embodiment, the support substrate 2 is preferably made of silicon, for example. However, the material of the support substrate 2 is not particularly limited. A suitable insulator or semiconductor can be used as the material of the support substrate 2. The fractional bandwidth can be adjusted even in a structure without the support substrate 2.
A conductive material layer 3 is provided on the support substrate 2. In the present example embodiment, the conductive material layer 3 is made of Al, for example. However, the conductive material layer 3 may also be made of a suitable metal other than Al, or an alloy, or a semiconductor.
A dielectric layer 4 is provided on the conductive material layer 3. In the present example embodiment, the dielectric layer 4 is made of silicon oxide, for example. However, the dielectric layer 4 may also be made of a dielectric other than silicon oxide.
A dielectric layer Y may be provided on a portion indicated by a dash-dotted line Z in
A piezoelectric layer 5 is provided on the dielectric layer 4. The piezoelectric layer 5 includes a first and a second main surfaces 5a and 5b opposing each other. The second main surface 5b is stacked on the dielectric layer 4. In the present example embodiment, the piezoelectric layer 5 is made of LiNbO3, for example. However, the piezoelectric layer 5 may also be made of other piezoelectric single crystals such as LiTaO3, for example. The dielectric layer 4 is not necessarily provided.
An IDT electrode 6 is provided on the first main surface 5a of the piezoelectric layer 5. In the present example embodiment, the IDT electrode 6 is preferably made of Al, for example. However, the material of the IDT electrode 6 may also be made of a metal other than Al or an alloy. Furthermore, the IDT electrode 6 may also be made of a multilayer body including a plurality of metal layers. A protective film may be provided to cover the IDT electrode 6. The protective film is preferably made of, for example, silicon oxide or silicon nitride and has a thickness of, for example, about 10 nm to about 100 nm.
In
The IDT electrode 6 includes a first comb-shaped electrode 11 and a second comb-shaped electrode 12. The first comb-shaped electrode 11 includes a first busbar 11a, a plurality of first electrode fingers 11b connected to the first busbar 11a, and a plurality of first dummy electrodes 11c connected to the first busbar 11a.
The second comb-shaped electrode 12 includes a second busbar 12a, a plurality of second electrode fingers 12b connected to the second busbar 12a, and a plurality of second dummy electrodes 12c connected to the second busbar 12a.
The first electrode finger 11b and the first dummy electrode 11c extend from the first busbar 11a toward the second busbar 12a. Similarly, the second electrode finger 12b and the second dummy electrode 12c extend from the second busbar 12a toward the first busbar 11a.
The tip end of the first electrode finger 11b and the tip end of the second dummy electrode 12c face each other with a gap between them. Similarly, the tip end of the first dummy electrode 11c and the tip end of the second electrode finger 12b face each other with a gap between them. The plurality of first electrode fingers 11b and the plurality of second electrode fingers 12b are interdigitated with each other. Here, the distance between the centers of adjacent electrode fingers is called an electrode finger pitch. More specifically, the electrode finger pitch is the center-to-center distance between adjacent electrode fingers connected to different potentials.
When viewed in the propagation direction of the acoustic wave, the region where the first electrode fingers 11b and the second electrode fingers 12b overlap is an intersecting region K.
The propagation direction of the acoustic wave is a direction perpendicular or substantially perpendicular to the direction in which the first and second electrode fingers 11b and 12b extend.
The first reflector 7 includes a first busbar and a second busbar 7a and 7b. One end of a plurality of electrode fingers 7c is connected to the first busbar 7a and the other end is connected to the second busbar 7b.
The second reflector 8 is preferably configured in the same or similar manner as the first reflector 7. In other words, both ends of a plurality of electrode fingers 8c are shorted by a first and a second busbars 8a and 8b. In
The conductive material layer 3 shown in
In the acoustic wave device 1, the thickness of the dielectric layer 4 is represented as Td [λ] and the thickness of the piezoelectric layer 5 is represented as Tp [λ], where Tp [λ]≥about 0.025, for example. Here, λ is a wavelength determined by the electrode finger pitch of the IDT electrode 6, and specifically, the wavelength λ satisfies λ=2p when the electrode finger pitch is represented as p. Tp [λ] refers to the thickness of the dielectric layer 4 normalized by the wavelength λ, hereafter, all thicknesses denoted by T_[λ] represent values normalized by the wavelength λ.
In the above configuration of the acoustic wave device 1, the thickness Td [λ] of the dielectric layer 4 satisfies the following Formula (1), or Td=0. Thus, the fractional bandwidth can be reduced.
Td[λ]≤−2.369×(Tp[λ])4
+2.721×(Tp[λ])3
−1.049×(Tp[λ])2
+0.076×(Tp[λ])
+0.095 Formula (1)
The above is explained in more detail below.
An acoustic wave device with the following configuration was prepared as Example 1 of the acoustic wave device 1.
Support substrate 2: a support substrate made of silicon.
Conductive material layer 3: a film of Al with a thickness of about 50 nm.
Dielectric layer 4: a film of SiO2 with a thickness varying from about 0λ to about 0.2λ.
Piezoelectric layer 5: a film of LiNbO3 with a thickness varying from about 0.025λ to about 0.8λ.
IDT electrode 6: a film of Al with a thickness of about 300 nm.
Number of pairs of electrode fingers of IDT electrode 6: 100 pairs, with intersecting width=20λ and duty=about 0.5.
λ=about 5.0 μm.
The conductive material layer is not connected to either the IDT electrode or the reflectors. In other words, the conductive material layer is a floating electrode.
In the acoustic wave device 1 of Example 1, the resonance characteristics were measured and the fractional bandwidth was obtained. The relationship between Tp [λ], Td [λ], and the fractional bandwidth ratio in Example 1 is shown in
It can be known that the fractional bandwidth ratio can be equal to or less than about 0.9 in a region where Tp [λ] and/or Td [λ] is thinner than the solid line A in
The region where Tp and Td are thinner than the solid line A in
Td[λ]≤−2.369×(Tp[λ])4
+2.721×(Tp[λ])3
−1.049×(Tp[λ])2
+0.076×(Tp[λ])
+0.095 Formula (1)
In Example 1, Td=0 may also be satisfied. In other words, the dielectric layer 4 is not necessarily provided.
The thickness Tp [λ] of the piezoelectric layer 5 is, for example, equal to or greater than about 0.025λ, as described above. If the piezoelectric layer becomes too thin, it may be difficult to efficiently excite the SH wave, which is the main mode. Note that the main mode is not limited to the SH wave.
As described above, according to the present example embodiment, the IDT electrode and the conductive material layer can be capacitively coupled while, on the other hand, the capacitive coupling does not become too strong. Thus, both efficient adjustment of the fractional bandwidth and efficient excitation of the desired mode can be achieved.
As shown in
In the acoustic wave device 21, the conductive material layer 3 overlaps a portion of the first and second busbars 11a and 12a via a piezoelectric layer 5. When a dielectric layer 4 is provided, the portion of the first and second busbars 11a and 12a and the conductive material layer 3 overlap via the dielectric layer 4. Therefore, a capacitance is also generated between the first and second busbars 11a and 12a and the conductive material layer 3.
Even in the acoustic wave device 21 of the second example embodiment, the fractional bandwidth can be reduced due to the capacitance between the conductive material layer 3 and the IDT electrode 6.
In the acoustic wave device 21, the capacitance also varies with the facing area between the first and second busbars 11a and 12a and the conductive material layer 3. The facing area between the first busbar 11a and the conductive material layer 3 is represented as S1, and the facing area between the second busbar 12a and the conductive material layer 3 is represented as S2. S1+S2 is represented as an overlap area S.
Example 2 was prepared for the acoustic wave device 21, in which the parameters are set the same as in Example 1, except that the number of pairs of the electrode fingers of the IDT electrode 6 was set to 300 pairs and the intersecting width was set to about 30λ.
It is clear from
As the wavelength λ, which is determined by the electrode finger pitch of the IDT electrode 6, changes, the inflection point at which the fractional bandwidth can be effectively reduced changes. For example, when λ becomes about ½, the overlap area S at the inflection point is about 0.25×105 μm2, which is about ½ of the above about 0.5×105 μm2. Therefore, it is preferred that the overlap area S is equal to or less than about λ×104 μm2. With such an arrangement, the fractional bandwidth can be effectively adjusted.
Thus, the conductive material layer 3 in the present invention is not necessarily located below the intersecting region of the IDT electrode 6 or below the first and second reflectors 7 and 8. In this case as well, a capacitance can be generated between the first busbar 11a and the second busbar 12a. Therefore, as in the first and second example embodiments, the fractional bandwidth can be efficiently adjusted by forming the capacitance. Furthermore, in the acoustic wave device 31, electrical coupling and acoustic coupling are difficult to occur between the intersecting regions of the IDT electrode 6. Therefore, with such an arrangement, the acoustic wave device 31 can also obtain good characteristics.
It is clear from
Incidentally, the resistivity of Al was set to about 2.65×10−8 [Ω·m], for example. When the IDT electrode is made of other metal materials, it is preferred that the following Formula (2) be satisfied to thereby obtain equally good Q characteristics.
In other words, it is preferred that when the film thickness of the conductive material layer is represented as Tm [nm] and the area resistivity is represented as ρ [Ω·m], the following Formula (2) is satisfied.
Tm×(2.65×10−8))/ρ>30, i.e., Tm/ρ>1.13×109 Formula (2)
When the film thickness of Al is about 70 nm or more, Tm/ρ>about 2.64×109.
The material of the conductive material layer 3 is not limited to Al, but can be various metals and alloys. For example, among the various metals and alloys, Ti is preferred. When Ti is used, higher adhesive strength and better Q characteristics can be achieved. When Ti is used, it is preferred that the film thickness of Ti is at least about 10 nm but not more than about 50 nm, for example.
Such low acoustic velocity regions X and X can be provided by three-dimensionally stacking a mass-addition film on the first and second electrode fingers 11b and 12b. As another method of forming the low acoustic velocity regions X and X, an insulating material may be used to form the mass-addition film so as to extend beyond the adjacent first and second electrode fingers 11b and 12b in the propagation direction of the acoustic wave, as in the low acoustic velocity region X shown in the drawing. The mass-addition film may be provided only at the tip ends of the first and second electrode fingers 11b and 12b. In this case, the mass-addition film may be made of a metallic material.
In the acoustic wave device 101, the low acoustic velocity region X may be formed by making the width of the first and second electrode fingers 11b and 12b thicker than the central region. Alternatively, the width of the central region can be narrowed to provide the low acoustic velocity region X in the outer side portion of the central region.
In the above acoustic wave device 1, an example in which the piezoelectric layer is, for example, LiTaO3 or LiNbO3 was made to evaluate the temperature coefficient of frequency TCF.
The configuration of the example is as follows.
IDT electrode/LiNbO3 or LiTaO3/SiO2 (thickness: about 0.125 μm)/Conductive material layer/SiO2 (thickness: about 0.5 μm)/SiN (thickness: about 0.9 μm)/Silicon support substrate (111 plane), ψ=about 0°.
The IDT electrode was an Al film with a thickness of about 0.3 μm.
The conductive material layer was an Al film with a thickness of about 0.05 μm.
The wavelength λ of the IDT electrode was about 5.0 μm and the duty of the IDT electrode was about 0.45.
The cut-angle of LiNbO3 or LiTaO3 was about 50° Y/X propagation.
The conductive material layer was provided below the intersecting region of the IDT electrode and below the reflectors.
In such a configuration, the fractional bandwidth can be adjusted by providing a SiO2 or SiN film as a dielectric layer between the conductive material layer and the support substrate.
The relationship between the film thickness of the piezoelectric layer [μm] and the temperature coefficient of frequency TCF [ppm/° C.] when the film thickness of the piezoelectric layer is changed in the configuration of the above example is shown in
When the piezoelectric layer is LiTaO3, the temperature coefficient of frequency TCF can be within about ±10 ppm/° C. when the film thickness is set to about 0.25 μm or more and about 1.25 μm or less. In other words, for example, it is preferred that the film thickness is about 0.05λ or more and about 0.25λ or less when normalized to wavelength.
As in
As in
While example embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2021-156961 | Sep 2021 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2021-156961, filed on Sep. 27, 2021, and is a Continuation Application of PCT Application No. PCT/JP2022/035464, filed on Sep. 22, 2022. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/035464 | Sep 2022 | US |
Child | 18420931 | US |