The present disclosure relates to an acoustic wave device.
An acoustic wave device is disclosed in Japanese Unexamined Patent Application Publication No. 2012-257019.
In an acoustic wave device described in Japanese Unexamined Patent Application Publication No. 2012-257019, leakage of acoustic wave energy in the direction of extension of electrode fingers may degrade a Q factor.
Preferred embodiments of the present invention improve the Q factor.
An acoustic wave device according to an aspect of a preferred embodiment of the present invention includes a support with a thickness extending in a first direction, a piezoelectric layer extending in the first direction of the support, and an interdigital transducer electrode extending in the first direction of the piezoelectric layer and including a plurality of first electrode fingers extending in a second direction orthogonal to the first direction, a first busbar electrode connected to the plurality of first electrode fingers, a plurality of second electrode fingers extending in the second direction and facing corresponding ones of the plurality of first electrode fingers in a third direction orthogonal to the second direction, and a second busbar electrode connected to the plurality of second electrode fingers, wherein the support includes a hollow on a side thereof adjacent to the piezoelectric layer and the hollow at least partially overlaps the interdigital transducer electrode in plan view in the first direction, the piezoelectric layer includes at least one first through hole penetrating the piezoelectric layer in a region between at least one first electrode finger and the second busbar electrode in plan view in the first direction, and the first through hole communicates with the hollow and overlaps in plan view in the first direction an end portion of the at least one first electrode finger that is not connected to the first busbar electrode.
Preferred embodiments of the present disclosure improve the Q factor.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Preferred embodiments of the present disclosure will now be described in detail on the basis of the drawings. Note that the preferred embodiments described below do not limit the present disclosure. The preferred embodiments of the present disclosure are presented for illustrative purposes. In modifications and second and other preferred embodiments that follow, where some components of different preferred embodiments can be replaced or combined, the description of matters common to the first preferred embodiment will be omitted and differences alone will be described. In particular, the same operations and effects achieved by the same configurations will not be mentioned in the description of each preferred embodiment.
An acoustic wave device 1 according to the first preferred embodiment includes a piezoelectric layer 2 made of LiNbO3. The piezoelectric layer 2 may be made of LiTaO3. The cut-angles of LiNbO3 and LiTaO3 are Z-cut in the first preferred embodiment. The cut-angles of LiNbO3 and LiTaO3 may be rotated Y-cut or X-cut. It is preferable that the propagation orientation be Y-propagation and X-propagation±about 30°, for example.
The thickness of the piezoelectric layer 2 is not particularly limited. For effective excitation of first-order thickness shear mode, the thickness of the piezoelectric layer 2 is preferably greater than or equal to about 50 nm and less than or equal to about 1000 nm, for example.
The piezoelectric layer 2 includes a first principal surface 2a and a second principal surface 2b opposite each other in the Z direction. Electrode fingers 3 and 4 are arranged on the first principal surface 2a.
Here, the electrode finger 3 is an example of a “first electrode finger”, and the electrode finger 4 is an example of a “second electrode finger”. In
The electrode fingers 3 and 4 are rectangular or substantially rectangular in shape and have a length direction. In a direction orthogonal to the length direction, adjacent ones of the electrode fingers 3 and 4 face each other. Both the length direction of the electrode fingers 3 and 4 and the direction orthogonal to the length direction of the electrode fingers 3 and 4 are directions that cross the thickness direction of the piezoelectric layer 2. Therefore, adjacent ones of the electrode fingers 3 and 4 can also be considered facing each other in the direction crossing the thickness direction of the piezoelectric layer 2. Hereinafter, the thickness direction of the piezoelectric layer 2 may be described as a Z direction (or first direction), the length direction of the electrode fingers 3 and 4 may be described as a Y direction (or second direction), and the direction orthogonal to the electrode fingers 3 and 4 may be described as an X direction (or third direction).
The length direction of the electrode fingers 3 and 4 may be interchanged with the direction orthogonal to the length direction of the electrode fingers 3 and 4 illustrated in
Here, the electrode fingers 3 and 4 adjacent to each other are not in direct contact, but are spaced from each other. The electrode fingers 3 and 4 adjacent to each other are not provided with other electrodes (including other electrode fingers 3 and 4) connected to hot and ground electrodes therebetween. The number of pairs of adjacent electrode fingers 3 and 4 does not necessarily need to be an integer, and there may be, for example, 1.5 pairs or 2.5 pairs.
A center-to-center distance, or pitch, between the electrode fingers 3 and 4 is preferably greater than or equal to about 1 μm and less than or equal to about 10 μm, for example. The center-to-center distance between the electrode fingers 3 and 4 is a distance from the center of the width dimension of the electrode finger 3 in the direction orthogonal to the length direction of the electrode finger 3 to the center of the width dimension of the electrode finger 4 in the direction orthogonal to the length direction of the electrode finger 4.
When the electrode fingers 3 and 4 include at least a plurality of electrode fingers 3 or a plurality of electrode fingers 4 (i.e., there are greater than or equal to 1.5 electrode pairs, each including the electrode finger 3 and the electrode finger 4), the center-to-center distance between the electrode fingers 3 and 4 is the average of the center-to-center distances between adjacent ones of the greater than or equal to 1.5 pairs of electrode fingers 3 and 4.
The width of the electrode fingers 3 and 4, or the dimension of the electrode fingers 3 and 4 in the direction in which the electrode fingers 3 and 4 face each other, is preferably greater than or equal to about 150 nm and less than or equal to about 1000 nm, for example. The center-to-center distance between the electrode fingers 3 and 4 is a distance from the center of the dimension (width dimension) of the electrode finger 3 in the direction orthogonal to the length direction of the electrode finger 3 to the center of the dimension (width dimension) of the electrode finger 4 in the direction orthogonal to the length direction of the electrode finger 4.
In the first preferred embodiment, where a Z-cut piezoelectric layer is used, the direction orthogonal to the length direction of the electrode fingers 3 and 4 is a direction orthogonal to the polarization direction of the piezoelectric layer 2. This is not applicable when a piezoelectric body with other cut-angles is used as the piezoelectric layer 2. Here, the term “orthogonal” may refer not only to being exactly orthogonal, but also to being substantially orthogonal (e.g., the angle between the direction orthogonal to the length direction of the electrode fingers 3 and 4 and the polarization direction is about 90°±10°).
A support substrate 8 is disposed adjacent to the second principal surface 2b of the piezoelectric layer 2, with a dielectric film 7 interposed therebetween. The dielectric film 7 and the support substrate 8 have a frame shape. As illustrated in
The hollow 9 is provided to allow vibration of an excitation region C of the piezoelectric layer 2. Therefore, the support substrate 8 is disposed adjacent to the second principal surface 2b, with the dielectric film 7 interposed therebetween, so as not to overlap at least one pair of electrode fingers 3 and 4. The dielectric film 7 is optional. That is, the support substrate 8 may be disposed on the second principal surface 2b of the piezoelectric layer 2, either directly or indirectly.
The dielectric film 7 is made of silicon oxide. The dielectric film 7 can be made of an appropriate insulating material, such as silicon nitride or alumina, other than silicon oxide.
The support substrate 8 is made of Si. The plane orientation of the Si substrate on the surface thereof adjacent to the piezoelectric layer 2 may be (100), (110), or (111). It is preferable that the Si be a high-resistance Si with a resistivity of greater than or equal to about 4 kΩ. The support substrate 8 can also be made of an appropriate insulating material or semiconductor material. Examples of the material used to form the support substrate 8 include piezoelectric materials, such as aluminum oxide, lithium tantalate, lithium niobate, and crystals; various ceramics, such as alumina, magnesia, sapphire, silicon nitride, aluminum nitride, silicon carbide, zirconia, cordierite, mullite, steatite, and forsterite; dielectrics, such as diamond and glass; and a semiconductor, such as gallium nitride.
The plurality of electrode fingers 3 and 4, the first busbar electrode 5, and the second busbar electrode 6 are made of an appropriate metal, such as Al, or an appropriate alloy, such as AlCu alloy. In the first preferred embodiment, the electrode fingers 3 and 4, the first busbar electrode 5, and the second busbar electrode 6 have a multilayer structure of a Ti film and an Al film on the Ti film. The Ti film may be replaced by a different adhesion layer.
To drive the acoustic wave device 1, an alternating-current voltage is applied between the plurality of electrode fingers 3 and the plurality of electrode fingers 4. More specifically, an alternating-current voltage is applied between the first busbar electrode 5 and the second busbar electrode 6. This can produce resonance characteristics using first-order thickness shear mode bulk waves excited in the piezoelectric layer 2.
In the acoustic wave device 1, d/p is less than or equal to about 0.5, for example, where d is the thickness of the piezoelectric layer 2 and p is the center-to-center distance between any adjacent electrode fingers 3 and 4 of the plurality of pairs of electrode fingers 3 and 4. This allows effective excitation of the first-order thickness shear mode bulk waves and can produce good resonance characteristics. It is more preferable that d/p be less than or equal to about 0.24, for example. This produces better resonance characteristics.
As in the first preferred embodiment, when the electrode fingers 3 and 4 include at least a plurality of electrode fingers 3 or a plurality of electrode fingers 4 (i.e., there are greater than or equal to 1.5 electrode pairs, each including the electrode finger 3 and the electrode finger 4), the center-to-center distance p between the adjacent electrode fingers 3 and 4 is the average center-to-center distance between all adjacent electrode fingers 3 and 4.
In the acoustic wave device 1 of the first preferred embodiment configured as described above, the Q factor does not decrease easily even if the number of pairs of the electrode fingers 3 and 4 is reduced for the purpose of size reduction. This is because the acoustic wave device 1 is a resonator that does not require reflectors on both sides, and thus does not suffer significant propagation loss. The acoustic wave device 1 does not require reflectors, because it uses first-order thickness shear mode bulk waves.
In the acoustic wave device of the first preferred embodiment, as illustrated in
As illustrated in
The acoustic wave device 1 includes at least one electrode pair including the electrode fingers 3 and 4. Since the acoustic wave device 1 is not configured to propagate waves in the X direction, it is not necessarily required that there be more than one electrode pair including the electrode fingers 3 and 4. That is, the acoustic wave device 1 simply requires at least one electrode pair.
For example, the electrode finger 3 is an electrode connected to the hot potential, and the electrode finger 4 is an electrode connected to the ground potential. Alternatively, the electrode finger 3 and the electrode finger 4 may be connected to the ground potential and the hot potential, respectively. In the first preferred embodiment, the at least one electrode pair is a combination of electrodes, one connected to the hot potential and the other connected to the ground potential, as described above, and no floating electrode is provided.
The excitation region C (see
In the first preferred embodiment, all electrode pairs, each including the electrode fingers 3 and 4, have the same interelectrode distance. That is, the electrode fingers 3 and 4 are arranged with an equal pitch.
As is clear from
In the first preferred embodiment, d/p is less than or equal to about 0.5 and more preferably less than or equal to about 0.24, for example, where d is the thickness of the piezoelectric layer 2 and p is the center-to-center distance between the electrode fingers 3 and 4. This will now be described with reference to
A plurality of acoustic wave devices are produced by varying d/2p of the acoustic wave device having the resonance characteristics illustrated in
As illustrated in
It is simply required that there be at least one electrode pair. In the case of one electrode pair, p is the center-to-center distance between adjacent electrode fingers 3 and 4. In the case of greater than or equal to 1.5 electrode pairs, p may be the average center-to-center distance between adjacent electrode fingers 3 and 4.
If the piezoelectric layer 2 varies in thickness, the average thickness of the piezoelectric layer 2 may be used as the thickness d of the piezoelectric layer 2.
electrode pair in an acoustic wave device according to the first preferred embodiment. An acoustic wave device 101 includes one electrode pair including the electrode fingers 3 and 4 on the first principal surface 2a of the piezoelectric layer 2. Note that K in
The excitation region C of the acoustic wave device 1 is a region where any adjacent electrode fingers 3 and 4 of the plurality electrode fingers 3 and 4 overlap as viewed in the direction in which the adjacent electrode fingers 3 and 4 face each other. It is preferable in the acoustic wave device 1 that MR≤1.75(d/p)+0.075 be satisfied, where MR is a metallization ratio MR of the adjacent electrode fingers 3 and 4 to the excitation region C. Spurious emission can be effectively reduced in this case. This will be described with reference to
The metallization ratio MR will now be described with reference to
When a plurality of pairs of electrode fingers 3 and 4 are provided, MR may be the ratio of the area of metallized portions included in all excitation regions C to the sum of the areas of the excitation regions C.
In the region enclosed by oval J in
(0°±10°, 0° to 20°, any ψ), numerical expression (1)
(0°±10°, 20° to 80°, 0° to 60°(1−(θ−50)2/900)1/2) or (0°±10°, 20° to 80°, [180°−60°(1−(θ−50)2/900)1/2] to 180°) numerical expression (2)
(0°±10°, [180°−30°(1−(ψ−90)2/8100)1/2] to 180°, any ψ) numerical expression (3)
The ranges of the Euler angles defined by numerical expression (1), numerical expression (2), or numerical expression (3) are preferable, because a sufficiently wide fractional bandwidth can be achieved.
As described above, the acoustic wave devices 1 and 101 use first-order thickness shear mode bulk waves. In the acoustic wave devices 1 and 101, the first and second electrode fingers 3 and 4 are adjacent electrodes and d/p is less than or equal to about 0.5, for example, where d is the thickness of the piezoelectric layer 2 and p is the center-to-center distance between the first and second electrode fingers 3 and 4. This can improve the Q factor even when the acoustic wave device is reduced in size.
In the acoustic wave devices 1 and 101, the piezoelectric layer 2 is made of lithium niobate or lithium tantalate. The first principal surface 2a or the second principal surface 2b of the piezoelectric layer 2 has thereon the first and second electrode fingers 3 and 4 facing each other in the direction crossing the thickness direction of the piezoelectric layer 2. The first and second electrode fingers 3 and 4 are preferably covered with a protective film.
The etching through hole 10 is a through hole provided in the piezoelectric layer 2 for manufacturing the acoustic wave device 1A. More specifically, the etching through hole 10 is a hole used to pour an etching solution onto a sacrificial layer, in the process of manufacturing the acoustic wave device 1A described below. The etching through hole 10 is a hole penetrating the piezoelectric layer 2 in the Z direction and communicating with the hollow 9. In the present preferred embodiment, the etching through hole 10 is disposed at a position not overlapping the interdigital transducer electrode 30 in plan view in the Z direction. In the example illustrated in
The first through hole 11 is a through hole in the piezoelectric layer 2. As illustrated in
The second through hole 12 is a through hole in the piezoelectric layer 2. As illustrated in
In the example illustrated in
In plan view in the Z direction, the length of a region where the excitation region C overlaps the first through hole 11 or the second through hole 12 in the Y direction is preferably less than or equal to about 10% of the length of the excitation region C in the Y direction, for example. This can reduce degradation of frequency characteristics.
Comparative Example 1 is the acoustic wave device 1A without the first through holes 11 and the second through holes 12. Comparative Examples 2 to 4 each are the acoustic wave device 1A where the first through hole 11 does not overlap the end portion 3a of the first electrode finger 3 and the second through hole 12 does not overlap the end portion 4a of the second electrode finger 4 in plan view in the Z direction. Here, Comparative Examples 2 to 4 satisfy α1<α2<α3 and β3<β2<β1, where α1, α2, and α3 are “α”s in Comparative Examples 2, 3, and 4, respectively, and β1, β2, and β3 are “β”s in Comparative Examples 2, 3, and 4, respectively. Examples 1 and 2 each are the acoustic wave device 1A according to the present preferred embodiment. Here, Examples 1 and 2 satisfy α3<α4<α5, where α4 and α5 are “α”s in Examples 1 and 2, respectively.
The acoustic wave device 1A according to the present preferred embodiment is manufactured, for example, by the process described below. Note that the method for manufacturing the acoustic wave device 1A to be described is an example and is not limited to this.
First, the support member 20 is made by joining the dielectric film 7 to the support substrate 8 and forming the hollow 9. The hollow 9 is formed, for example, by making a trench in the dielectric film 7. Next, the hollow 9 is filled with a sacrificial layer, for example, by sputtering. The sacrificial layer is then planarized by chemical mechanical polishing. After the planarization, the piezoelectric layer 2 is joined to the surface of the support member 20 having the sacrificial layer therein, and the piezoelectric layer 2 is made thinner, for example, by chemical mechanical polishing. This is followed by a through hole forming process, in which the etching through hole 10, the first through hole 11, and the second through hole 12 are formed in the piezoelectric layer 2, for example, by applying reactive ion etching to the piezoelectric layer 2. After forming the through holes, a sacrificial layer is temporarily placed on the first principal surface 2a of the piezoelectric layer 2 for protecting the through holes, and the first principal surface 2a is exposed again, for example, by chemical mechanical polishing. Then, the interdigital transducer electrode 30 is placed on the first principal surface 2a of the piezoelectric layer 2, an etching solution is poured in through the etching through hole 10, and the sacrificial layer is etched to form the hollow 9. The acoustic wave device 1A according to the first preferred embodiment is thus manufactured by the process descried above.
As shown in
Although the acoustic wave device 1A according to the first preferred embodiment has been described, the acoustic wave device according to the present preferred embodiment is not limited to this. Modifications will now be described using the drawings.
As illustrated in
As illustrated in
As illustrated in
As described above, the acoustic wave device includes the support member 20 having a thickness in the first direction, the piezoelectric layer 2 disposed in the first direction of the support member 20, and the interdigital transducer electrode 30 disposed in the first direction of the piezoelectric layer 2 and including the plurality of first electrode fingers 3 extending in the second direction orthogonal to the first direction, the first busbar electrode 5 connecting to the plurality of first electrode fingers 3, the plurality of second electrode fingers 4 extending in the second direction and facing corresponding ones of the plurality of first electrode fingers 3 in the third direction orthogonal to the second direction, and the second busbar electrode 6 connecting to the plurality of second electrode fingers 4. The support member 20 has the hollow 9 on a side thereof adjacent to the piezoelectric layer 2 and the hollow 9 is disposed in a position at least partially overlapping the interdigital transducer electrode 30 in plan view in the first direction. The piezoelectric layer 2 has at least one first through hole 11 penetrating the piezoelectric layer 2 in a region between at least one first electrode finger 3 and the second busbar electrode 6 in plan view in the first direction. The first through hole 11 communicates with the hollow 9, and overlaps the end portion 3a of the at least one first electrode finger 3 in plan view in the first direction. The end portion 3a of the at least one first electrode finger 3 is not connected to the first busbar electrode 5. With the structure described above, the acoustic wave device can reduce leakage of acoustic wave energy in the second direction while reducing spurious emission. This can improve the Q factor.
The first through hole 11 has a length in the third direction and overlaps at least one second electrode finger 4 in plan view in the first direction. This can also improve the Q factor.
The piezoelectric layer 2 includes the plurality of first through holes 11, and the plurality of first through holes 11 are arranged at intervals in the third direction. This can also improve the Q factor.
The first through hole 11 overlaps a portion of the second busbar electrode 6 in plan view in the first direction. This can also improve the Q factor.
In a preferred embodiment, the piezoelectric layer 2 further includes at least one second through hole 12 penetrating the piezoelectric layer 2 in a region between at least one second electrode finger 4 and the first busbar electrode 5 in plan view in the first direction. The second through hole 12 communicates with the hollow 9, and overlaps the end portion 4a of the at least one second electrode finger 4 in plan view in the first direction. The end portion 4a of the at least one second electrode finger 4 is not connected to the second busbar electrode 6. The acoustic wave device can thus further reduce leakage of acoustic wave energy in the second direction, and can improve the Q factor.
The second through hole 12 has a length in the third direction and overlaps at least one first electrode finger 3 in plan view in the first direction. This can also improve the Q factor.
The piezoelectric layer 2 includes the plurality of second through holes 12, and the plurality of second through holes 12 are arranged at intervals in the third direction. This can also improve the Q factor.
The second through hole 12 overlaps a portion of the first busbar electrode 5 in plan view in the first direction. This can also improve the Q factor.
In a preferred embodiment, the first through hole 11 and the second through hole 12 have different areas in plan view in the first direction. This can reduce spurious emission at a plurality of frequencies.
In a preferred embodiment, the length of the first through hole 11 in the third direction is smaller than the length of the second busbar electrode 6 in the third direction. This can also improve the Q factor.
In a preferred embodiment, the thickness of the piezoelectric layer 2 is less than or equal to 2p, where p is a center-to-center distance between adjacent first and second electrode fingers 3 and 4 of the plurality of first and second electrode fingers 3 and 4. This can reduce the size of the acoustic wave device 1 and improve the Q factor.
In a more preferred embodiment, the piezoelectric layer 2 includes lithium niobate or lithium tantalate. This makes it possible to provide an acoustic wave device having good resonance characteristics.
In a more preferred embodiment, Euler angles (φ, θ, ψ) of lithium niobate or lithium tantalate forming the piezoelectric layer 2 are in the range defined by numerical expression (1), numerical expression (2), or numerical expression (3) described below. This can sufficiently widen the fractional bandwidth.
(0°±10°, 0° to 20°, any ψ), numerical expression (1)
(0°±10°, 20° to 80°, 0° to 60°(1−(θ−50)2/900)1/2) or (0°±10°, 20° to 80°, [180°−60°(1−(θ−50)2/900)1/2] to 180°) numerical expression (2)
(0°±10°, [180°−30°(1−(ψ−90)2/8100)1/2] to 180°, any ψ) numerical expression (3)
In a preferred embodiment, the acoustic wave device is configured to be capable of using thickness shear mode bulk waves. This improves the coupling coefficient and makes it possible to provide an acoustic wave device having good resonance characteristics.
In a preferred embodiment, d/p≤about 0.5 is satisfied, where d is the film thickness of the piezoelectric layer 2 and p is the center-to-center distance between adjacent first and second electrode fingers 3 and 4. This can reduce the size of the acoustic wave device 1 and improve the Q factor.
In a more preferred ¥ embodiment, d/p is less than or equal to about 0.24, for example. This can reduce the size of the acoustic wave device 1 and improve the Q factor.
In a preferred embodiment, when a region where adjacent first and second electrode fingers 3 and 4 overlap in a direction in which the adjacent electrode fingers 3 and 4 face each other is the excitation region C, MR≤1.75(d/p)+0.075 is satisfied, where MR is the metallization ratio of the plurality of first and second electrode fingers 3 and 4 to the excitation region C. This can reliably make the fractional bandwidth less than or equal to about 17%, for example.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
This application claims the benefit of priority to Provisional Patent Application No. 63/154,846 filed on Mar. 1, 2021 and is a Continuation Application of PCT Application No. PCT/JP2022/008613 filed on Mar. 1, 2022. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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63154846 | Mar 2021 | US |
Number | Date | Country | |
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Parent | PCT/JP2022/008613 | Mar 2022 | US |
Child | 18239836 | US |